Endress+Hauser TopCal S CPC 300 Operating Instructions Manual Download Page 131

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TopCal S CPC 300

8 Troubleshooting

Hauser

131

8.7

Detailed plans of CPG 300

You can follow the signals using the detailed plans and check the internal wiring.

8.7.1

Terminal wiring diagram CPG 300

Please refer to Chap. 4.2.

ƒig. 40:

Detailed view:
level measurement with drive in the
buffer/cleaner bottles

ƒig. 41:

Detailed view:
individual parts of the pump
350: Revolver drive
360: Pump drive
370: Pump
380: Connection unit

The numbers in the diagram are the position designations in the spare parts list.

510

C07-CPC300xx-00-12-07-xx-001.EPS

1:1

C07-CPC300xx-09-12-08-xx-001.EPS

350

360

370

380

Summary of Contents for TopCal S CPC 300

Page 1: ...2 02 51504337 Software version 1 20 or later TopCal S CPC 300 Automation of pH Redox Measurements Operating Instructions Endress Hauser TopCal S MYCOM S CPM 153 ENDRESS HAUSER MEAS CAL DIAG PARAM 7 54...

Page 2: ...on Note error message Install electrode Switch service switch to Note item in display Manual operation Move assembly Start programme Stop programme PARAM Parameter entry menu PARAM allows you to retur...

Page 3: ...with glass free IsFET sensor 33 6 4 Quick Setup 34 6 5 Description of functions 38 7 Maintenance 105 7 1 Operation of the service switch 106 7 2 Sensor cleaning and monitoring 106 7 3 Manual calibrati...

Page 4: ...TopCal S CPC 300 4 Endress Hauser...

Page 5: ...strument if ignored Note This symbol indicates important items of information Symbol Meaning DC voltage A terminal at which DC voltage is applied or through which DC flows AC voltage A terminal at whi...

Page 6: ...cal personnel must have read and understood these operating instructions and must adhere to them Always follow the regulations in your country pertaining to the opening and repairing of electrical ins...

Page 7: ...Protection against interference as specified above is valid only for an instrument connected according to the instructions in these Operating Instructions 1 5 Return If the devices have to be repaired...

Page 8: ...ation TopCal S CPC 300 8 Endress Hauser 2 Identification 2 1 Instrument designation 2 1 1 Nameplate ig 1 Nameplate example for the transmitter Mycom S CPM 153 ig 2 Nameplate example for the control un...

Page 9: ...valves non Ex 4 Control for 2 external valves Ex Measurement inputs Mycom S 1 1 measuring circuit for glass electrodes pH redox and temperature 2 1 measuring circuit for glass electrodes IsFET sensor...

Page 10: ...he nameplate s chap 2 1 1 Accessories s chap 9 Operating Instructions 236C 07 de for Ex systems also the additional Safety Instruc tions XA 236C 07 a3 Instrument identification card 2 3 Certificates a...

Page 11: ...ultihose connections Signal MS1 MS2 MS3 MS4 MS5 MS6 MS7 MS10 free Assembly in measuring position Assembly in maintenance position free Measurement feedback n a with inductive feedback Maintenance feed...

Page 12: ...m below outlet upwards right pneumatic connections Connection of the pneumatic limit switch Connect the compressed air lines for the Measurement position feedback sig nal at the lower limit switch to...

Page 13: ...d using the following methods Installation instructions The transmitter CPM 153 is normally used as a field device The transmitter CPM 153 can be fixed to a vertical or horizontal pipe using the sup p...

Page 14: ...control unit CPG 300 using wall mounting kit contained in scope of delivery For the wall mounting of the control unit CPG 300 proceed as follows 1 Prepare drill holes acc to fig 8 2 Screw the elements...

Page 15: ...Panel mounting and post mounting horizontal and vertikal for Mycom S CPM 153 Caution Danger of device failure For outdoor use the weather protection cover CYY 101 is required see fig 12 and accessori...

Page 16: ...from CPG 300 to assembly Note The maximum hose length is 10 m Of which Maximum discharge height 5 m Maximum horizontal dis charge range 10 m Pressure resistance of internal components up to 12 bar ig...

Page 17: ...g point number and the labelling correct Visual inspection Process environment conditions Remarks Is the transmitter protected against rainfall and direct sunlight For outdoor use the CYY 101 weather...

Page 18: ...lay NAMUR Failure Relay 1 NAMUR Mainten requ Relay 2 NAMUR Function control Relay 3 Relay 4 Relay 5 Power supply RS 485 CPG 12V power supply CPG Current output 2 Current output 1 pH electrode or IsFET...

Page 19: ...2 buffer 2 Reiniger cleaner Revolver Raste revolver notch Revolver Endposition revolver end position M3 15A 24V AC DC Sicherung Fuse SPS Eing nge PCS input SPS Ausg nge PCS output n c n c CPG300 100...

Page 20: ...vel check message that cleaner is almost empty External outputs assembly status R1 R2 Move pump to end position 61 62 Assembly in measuring position R3 R4 Move pump one slot further 65 66 Assembly in...

Page 21: ...bined clamps non EX EX 135042 0001 4B E1 ext Hold 15V 9mA E2 CC Clean E3 CC User F L N F Relay contact 2 Relay contact 1 Alarm contact I1 0 20mA Hart I2 0 20mA CPC RS485 CPC Supply Glaselektrode glass...

Page 22: ...s minus odd numbers plus 41 42 45 46 L L B A R1 R2 R3 R4 K1 K2 47 55 48 56 51 57 52 58 81 89 85 93 82 90 86 94 83 91 87 84 92 88 D1 P3 D2 P4 P1 P5 P2 P6 61 71 62 72 65 75 66 76 D3 12 D4 13 11 14 V1 V2...

Page 23: ...junction box VBM and the following types of non terminated measuring cables for CPK 1 CPK 9 Cable CYK 71 for CPK 6 Cable DMK for CPK 12 Cable CYK 12 Note Remove the black plastic semi conductor layer...

Page 24: ...fig 21 3 Remove the pH terminal out of the transmitter and replace it by the terminals DRN SRC 4 Pin up the jumper included as shown in fig 22 5 Change the setting electrode type in the Quick Setup me...

Page 25: ...ential matching terminal of the instrument The PML must always be in contact with the medium i e immersed in the buffer solution during calibration If the instrument input is unsymmetrical pH measur i...

Page 26: ...on see Accessories Are the installed cables strain relieved Is the cable type route completely isolated Along the whole cable length run the power supply and signal line cables separately to avoid any...

Page 27: ...acts respond 11 Labelling strip 12 Arrow keys for scrolling and editing 13 ENTER key 5 1 2 Key assignment PARAM brings you to the Configuration menu of the TopCal S CPC 300 Note PARAM allows you to re...

Page 28: ...ype 1 or Activate with the right arrow and scroll through the selection with editor type 2 for information on editor types see page 30 W V W V W V The current measured value is displayed If you have a...

Page 29: ...guration cannot be altered No calibration is possible On this level only the control parameters for new processes can be changed in the DIAG menu branch Maintenance code Maintenance level can be prote...

Page 30: ...AM menu can be seen Press the MEAS and PARAM keys simultaneously to unlock the operation Editor type 1 E1 for functions which can be directly selected from the display The editing row shows Edit A sel...

Page 31: ...complete settings to other CPM 153 transmitters with identical hardware functionality This considerably reduces the effort to install or service several measuring points Parameter One circuit instrume...

Page 32: ...for commissioning 1 Switch the service switch to the Service position or to OFF 2 Connect the Mycom S CPM 153 to the power supply 3 Wait for initialisation of CPM 153 and CPG 300 Function of the gree...

Page 33: ...setting 0000 6 3 Special features for measurement with glass free IsFET sensor Switch on behaviour A closed control loop is created once the measuring system is switched on During this time approx 5...

Page 34: ...T3 Mo 01 04 01 12 00 Date and time entry Enter the complete date and time here T4 pH Redox mV Redox Operating mode selection Note If the operating mode changes all the user settings are automatically...

Page 35: ...tion ATC automatic temperature compensation MTC manual temp comp with fixed temperature entered in Field GAA2 MTC Temp as MTC On the display however the value which appears is what the temperature sen...

Page 36: ...all be output on the current output T20 pH Redox K1 Temperature K1 contiuous controller Select current output 2 Selection of the parameter which should be output at the current output contiuous contro...

Page 37: ...as the number of strokes used to convey cleaner buffer in a cleaning programme entry in field NAAA5 page 80 Note This function is only available with TopCal CPC 300 pH 7 00 Diag Edit Next Select E Hol...

Page 38: ...output Relays Edit Next E Hold pH 7 00 Param Set up 1 Sensor input Display Access codes Current output Relays Edit Next E Hold CODE CHOICE default bold INFO A1 pH Redox mV Redox Operating mode select...

Page 39: ...default bold INFO B1 E D Select language Depending on ordered language version Language version variants A E D B E F C E I D E ES E E NL F E J B2 Contrast setting as necessary You can increase and re...

Page 40: ...Grundeinstellung Sonderfunktionen Handbedienung Quick Setup Edit Weiter E pH 7 00 Hold Param Settings Set up 1 Set up 2 Manual operation First start up Edit Next E pH 7 00 Param Set up 1 Sensor input...

Page 41: ...ntiuous controller to a different function after you have configured the controllers the complete controller settings s page 55 is reset to the default values EA2 Caution The configuration is changed...

Page 42: ...haracteristic is activated after confirmation by pressing E Cancel by pressing PARAM EAB1 01 1 10 Entry of the number of support points value pairs EAB2 pH Redox C 000 0 mA 04 00 Value pair entry pH R...

Page 43: ...contactor function CCW ChemoClean water Water supply for the Chemo Clean function CCC ChemoClean Cleaner Cleaner supply for the ChemoClean function Together CCC and CCW form the ChemoClean func tion Y...

Page 44: ...arameter has reached a value which requires intervention Function check Relay 2 Terminals 57 58 This con tact is active during calibration maintenance configu ration and during the automatic cleaning...

Page 45: ...temperature value manually which is used to adjust the slope of the electrode to the medium temperature MTC Temp The pH value is corrected with the manually entered temperature see MTC On the display...

Page 46: ...e entered in Field GAA2 MTC Temp as MTC On the display however the value which appears is that of the temperature sensor con nected to the temperature input of the transmitter GAA2 025 0 C 0 100 0 C M...

Page 47: ...required value pairs number of support points desired in Field GBB2 GBB4 OK Delete element s Selection Are the value pairs OK or do you want to delete elements GBB5 C 020 0 C 025 0 C pH 02 00 04 00 D...

Page 48: ...up 1 Set up 2 Manual operation First start up Edit Next E pH 7 00 Param Edit Next Set up 1 E Hold Relays Temperature Alarm Hold Calibration CODE CHOICE default bold INFO H1 Min 2 4 mA Max 22 mA off S...

Page 49: ...on on on Selection automatic hold active when CAL Calibration DIAG Service Diagnosis PARAM Parameter entry menu CPC on If CPC 300 programmememe runs Hold is active If CPC Hold off is selected no Hold...

Page 50: ...ibration Autocal TopCal Initial settings for the TopCal S calibration Offset JG1 Curr PV 1 2 Offset 1 2 07 00 pH 00 00 pH Enter Offset value for pH value Curr PV current measuring value primary value...

Page 51: ...of buffers In a table you can save up to 3 buffers not saved in the instrument Note Fields JB2 to JB6 must be run through individually for each buffer JB2 1 1 2 Edit table Entry using a table is possi...

Page 52: ...displayed Note This function is only available for glass electrodes If you are using a glass electrode and an IsFET sensor you can use the SCC function without restriction However the SCC function on...

Page 53: ...re connected to both measuring circuits In case you are using an IsFET sensor please cali brate with a different calibration function JE2 DIN 19267 Ingold E H NBS DIN 19266 Special buffer Select buffe...

Page 54: ...ill be shown on the right top of the display Manual calibration JA1 For redox abs Data entry abs Calibration abs Calibration parameter Data entry abs Enter the electrode offset in mV Calibration abs T...

Page 55: ...ivate Warning Enter the time within which a calibration must take place Time Display of the remaining time to an error message Autocal TopCal JF1 0450 mV 1500 1500mV Specification of calibration solut...

Page 56: ...ault bold INFO K1 Measuring interval Data logger1 Data logger2 DataLog View 1 DataLog View 2 Data logger settings Using the data logger you can record one parameter with 500 sequential measuring point...

Page 57: ...r Check System mode SCS Recognition of glass breakage off Ref Reference electr Glass electrode G R Electr Reference electr SCS Ref Blockage recognition off light medium heavy very heavy blockage Note...

Page 58: ...emove this card from the device then we would recommend that you change the controller settings before removing the second card so that all the relays used by the controller are located on card 1 Othe...

Page 59: ...methods for controlling the actuators see above 1 PWM Pulse width modulation pulse length controller With PLM one side i e acid or alkali of the internal contiuous actuating variable is output to a r...

Page 60: ...ine the motor run time before beginning with the menu settings 4 Analogue via current output 2 20 mA The current output can be used to output the analogue actuating variable for one or two sided proce...

Page 61: ...t signal not looking ahead Process Path Dosing actuators Circuits Relay Current outputs Current inputs Required hardware equipment for control 1 2 1 3 1 2 1 1 C07 CPC300xx 16 12 00 en 001 EPS Selectio...

Page 62: ...n two standard implementations The factor KR X is the total gain see fig 28 This is implemented in the CPM 153 The gain factor K P X is the purely proportional gain The following diagram shows the sch...

Page 63: ...ler gives you the option of partial com pensating for the non linearity by entering an inverse characteristic Y X ig 30 Diagram to describe the most important corner points for control With this chara...

Page 64: ...To enter the menu proceed as follows PARAM pH 7 00 Param Settings Set up 1 Set up 2 Manual operation First start up Edit Next E Hold pH 7 00 Param Edit Next Set up 2 E Hold Check systems Limit switch...

Page 65: ...and position feedback If the difference is greater than the edited value it will be compensated by position changes Note If you cannot select a relay here use the Contacts menu to make relays availabl...

Page 66: ...0 4 mA 20 mA Current output 2 Assign the current value corresponding to 100 of the acid dosing Note From the current value selection for the dosing of 100 acid you can derive the current ranges for ac...

Page 67: ...O pnt Y2 Ctrl pnt 1 Ctrl pnt 2 07 00pH 06 50pH 07 50pH 05 00pH 00 20pH 09 00pH 00 20pH 02 00pH 12 00pH Values for segmented curve Setpoint the value which should be set St ntr zone Start neutral zone...

Page 68: ...inue to run in the background ME6 Simulation off on Selection controller simulation Here you can switch a configuration loop on or off The hold is removed with an active controller simulation Simulati...

Page 69: ...itch on point switch off point with increasing measured values the relay contact closes at after the switch on point t1 is exceeded and the pickup delay t2t1 expires Then the alarm threshold t3 is rea...

Page 70: ...ch off points and on and off delay Switch on point Switch on point Switch off point Switch off point Alarm threshold Measured value Contact ON Contact ON Alarm ON Alarm OFF Contact OFF Contact OFF Swi...

Page 71: ...switch configuration Function activation of function as limit switch Assignment Selection of the measured value which shall valid for the limit value pH redox temperature On point Entry of the value...

Page 72: ...he programme You have a choice of eight cleaning and calibration programmes in total see function overview Programmes Clean Clean C Clean S Clean CS Clean Int Permanently assigned to one function The...

Page 73: ...valves as required in the freely definable user programmes For example for superheated steam a second cleaner cooling air organic cleaner etc What is sealing water In processes with fibrous or adhesiv...

Page 74: ...86 Clean cleaning Control for 1 valve required 1 0 0 Clean C cleaning calibration Control for 1 valve required 0 1 0 Clean S cleaning sterilisation Control for 1 valve required Control for 2 valves r...

Page 75: ...ly Meas 05 Water 30s 06 Air 20s 07 Repeat Clean 0x 06 Air 20s 06 06 Air 20s 07 Repeat Clean 0x 08 Assembly Meas 07 Repeat Clean 0x 07 Prog time _____ 07 Repeat Clean 0x 08 Assembly Meas 09 08 Cal buff...

Page 76: ...Air 20s 06 Air 20s 07 07 Repeat Clean 0x 07 Back to 1 07 Back to 1 0x 07 Back to 1 0x 08 08 Cal buffer 1 15x 08 Buffer 1 15x 08 Buffer 2 15x 08 Buffer 1 15x 09 09 Water 30s 09 Val Buffer 1 09 Val Buff...

Page 77: ...oves into the maintenance position When hold is active no new automatic programmes are started It can be started externally or via local operation as required You can deactivate the TopCal S as hold s...

Page 78: ...time Measuring cycle measuring time cleaning dwell time User User defined cleaning programmes create in Programme Editor ig 33 Example for the programme sequence of Clean C and Clean Int C07 CPC300xx...

Page 79: ...vated the sealing water function you can use it with every assembly move see user programme field NAD1 Note Fields NA2 to NA4 can only be edited if all the func tions in field NA1 are switched off and...

Page 80: ...off Note You can insert this programme step in the first line of the day programme only You can select this function only if the valve has been defined in field NA2 NAAA4 0010 s 0 9999 s Air superheat...

Page 81: ...sable Rename Select edit function Insert programme An installed programme e g Clean can be inserted into the user programme Note After a programme is disabled it can be reenabled at any time Leave thi...

Page 82: ...function selected in Field NADA1 to the highlighted position Note This overwrites the highlighted function Insert template NADB1 User prog no prog Clean Clean S Select the template you want to copy to...

Page 83: ...te in display no entry Rename programme NADF1 User prog 0 9 A Z Change name 9 character name for your user programme freely selectable Activate TopCal S NB1 Automatic Cleaning Power failure progr User...

Page 84: ...ed in conjunction with the TopCal S The two contacts in the Mycom S can be started via a binary input in the Mycom S either externally in a weekly pattern Automatic or in manual operation The two cont...

Page 85: ...Rapid on site cleaning can be carried out with the menu PARAM Manual operation ChemoClean press E 2 x Start cleaning Automatic PARAM Set up 2 ChemoClean Each day can be programmed individually The fol...

Page 86: ...quick adj Chemoclean CODE CHOICE default bold INFO O1 Automatic Cleaning trigger Ext Control off off off Select control levels Select the function which will trigger ChemoClean cleaning O2 Automatic...

Page 87: ...idual programme steps can be individ ually adjusted here Select a block for editing by press ing E cleaner Cleaner is conveyed in addition to water Rep cleaning Number of repetitions of the previous s...

Page 88: ...undertaken When you activate the Hold a stylised hand is shown in the left top of the display as a sign for manual operation Note If the controller function lies on current output 2 it follows the in...

Page 89: ...emain time for water cleaner etc Prog stop RAC1 Automatic Cleaning trigger Ext Control off off off Note in display no entry System status The current programme is stopped ChemoClean RB1 Automatic Clea...

Page 90: ...last 30 TopCal validations Note Use the arrow keys to scroll through the lists Leave the lists by pressing E Service Y Factory reset Simulation Instrument check DAT download Set up 2 Instrument versi...

Page 91: ...quired Note For service access code see Field D1 p 40 YAA2 Note in display Incorrect service code entry back to the last field Simulations YB1 Simulation Output 1 Output 2 off 12 00 mA 00 00 mA Adapt...

Page 92: ...to the EEPROM of the transmit ter Delete DAT Delete all data on the DAT module Note After the Read from DAT copying procedure a reset is triggered automatically and the device is configured with the c...

Page 93: ...em SCS val ues Instrument version YF1 SW Version HW Version Serial No Card ID 1 2 1 12345678 1AB Controller data Open controller data and the hardware version YF2 SW Version HW Version Serial No Card...

Page 94: ...hanics YGB1 Assembly Cleaner Sealing water Select valve test Assembly cleaner buffer 1 buffer 2 water com pressed air revolver pump superheated steam sealing water Highlight and select by pressing E C...

Page 95: ...ay no entry System status YH2 With E running programme is aborted Note in display no entry To be able to carry out the diagnosis you must abort the programme currently running by press ing the Enter k...

Page 96: ...re sensor must also be immersed in the buffer solution The instrument switches automatically to Hold factory setting whenever it is calibrated Cancel calibration by pressing the MEAS key If you confir...

Page 97: ...h data entry Note in display Display of the type of on site calibration selected in the calibration settings CAA1 025 0 C 20 0 150 0 C Entry of temperature only if Calibrate with MTC is selected CAA2...

Page 98: ...ructions Immerse the electrode in buffer 1 Confirm by pressing F CAB4 Temperature 1 25 0 C 07 00 pH 2 00 16 00 Enter pH value of buffer 1 CAB5 Time 10 s pH 1 mV 1 C MTC 7 00 0 25 0 Checks the stabilit...

Page 99: ...e in display If the electrode is back in the medium so that measurement can take place CODE CHOICE default bold INFO CODE CHOICE default bold INFO CB Calibration with abs data entry Note in display Di...

Page 100: ...lity of the calibration Wait until the measurement is stable Time does not count down mV value no longer flashes Display Measured value stable Confirm by pressing F CBB4 Invalid calibration value Note...

Page 101: ...ion Note in display Display of the type of on site calibration selected in the calibration settings CCB1 Immerse Electrode in buffer Handling instructions Immerse the electrode in the buffer Confirm b...

Page 102: ...nge 0 30 assign for example the voltage 0600 mV to the percentage value 20 Measured value pair 2 in the range 70 100 assign for example the voltage 0600 mV to the percentage value 80 The settings made...

Page 103: ...above Confirm by pressing F CCD2 CCD5 20 0 30 Enter buffer Enter the relative redox value of buffer 1 2 detoxified sample in percent CCD3 CCD6 Time 10 s mV 1 225 Checks the stability of the calibrati...

Page 104: ...toxified sam ple in percent CCE3 Time 10 s mV 1 225 Checks the stability of the calibration Wait until the measurement is stable Time does not count down mV value no longer flashes Display Measured va...

Page 105: ...ation Wear protective equipment appropriate to the possible dangers The CPG 300 and process retractable assembly work with compressed air and motive water Switch off the air and water inflow before wo...

Page 106: ...eaning may be necessary 7 2 1 External cleaning of the sensor Warning Protect hands eyes and clothing from the cleaning agents You must fulfil the necessary protection measures if the sensor is taken...

Page 107: ...takes several hours to decay This potential causes measuring errors Do not clean IsFET sensors with compressed air Type of soiling Cleaning agent Caution Danger of sensor destruction No acetone may be...

Page 108: ...lected See functional description Field A6 on p 38 Shunt in measuring cable e g through humidity between reference line and grounded screen or PA line Measuring instrument defective shunt in reference...

Page 109: ...n head for tightness and humidity if the assembly is located in a humid environment or outdoors Check the sensor cable and particularly the outer insulation for breaks Sensor cables which have become...

Page 110: ...nnection and compressed air connections tight Does the meter display plausible values Replacement of the sealing elements is dependent on the type of assembly Instructions for replacement is contained...

Page 111: ...energise the instrument before you open it Check that there is no voltage and secure the switch es against switch on If work is required under voltage this may only be carried out by an electrician b...

Page 112: ...User E001 Failure Memory defective Switch instrument off and on If necessary corrective maintenance at factory yes no E002 Failure Data error in EEP ROM yes no E 003 Failure Invalid configuration Rep...

Page 113: ...me interrupted Control input 87 88 switched Ext control criteria yes no no E027 Failure Compressed air fail ure Pressure below permitted minimum yes no no E 030 Failure SCS fault reference electrode 1...

Page 114: ...recogni tion defective yes no E049 Mainte nance Meas value channel 2 unstable PAL missing sensor too old sensor some times dry cable or plug defective yes no E050 Mainte nance Cleaner almost empty if...

Page 115: ...value exceeded controller LS 1 Dosing devices defective Chemical supply empty Measured value incorrect check for plausibility and function Incorrect control direction set incorrect contact assigned In...

Page 116: ...Check with other DAT memory module when writing to DAT repeat write process yes no no E152 Mainte nance PCS Channel 1 alarm pH sensor defective or totally soiled measured water flow in bypass inter ru...

Page 117: ...r Change range assignment if required no no E172 Mainte nance Current input 1 exceeded no no E173 Mainte nance Current input 2 undershot no no E174 Mainte nance Current input 2 exceeded no no Error no...

Page 118: ...mm no PA or PA on PE symm PA connection needed Connection s chap 4 No or slow display change Electrode soiled Clean electrode s chap 7 2 Electrode aged Replace electrode New electrode Electrode defect...

Page 119: ...meter Sensor defecitve Check sensor pH value in process incorrect No incorrect temperature com pensation ATC Activate function MTC Set process temperature Conductivity of medium too low Select pH elec...

Page 120: ...C Output defective Replace controller module See spare parts list in Chap 8 3 Fixed current output signal Current simulation active Switch off simulation See DIAG Service Simulation Processor system i...

Page 121: ...ise 3 2 V switch is a NO contact Replace screw possibly re adjust position Revolver does not turn Air pressure too low Wrong wiring of the switch The metal lamina at the switch is defective pneumatic...

Page 122: ...eedback Pos No 440 p 128 type NC no pressure closed with pressure open Pressurised air or cleaning agent are not conveyed Pressure in line is low Line is blocked Ball in the ball valve is not in the u...

Page 123: ...dule required Display functioning but not change in dis play and or instru ment cannot be oper ated Instrument or module in instrument not correctly installed Check module connections see device view...

Page 124: ...g nal Jumper incorrectly set Change coding See Chap 8 4 2 Current output stage defective Module M3CH x Test with integrated current simula tion connect mA meter directly to current output If test nega...

Page 125: ...ailure during maintenance No function CPG 300 voltage failure during measurement Error message E012 All valves closed Can be pushed out of the process CPG 300 voltage failure during maintenance Error...

Page 126: ...r unit 3 relay 51507089 50 Controller module pH 2 x current output Module M3CH S2 Non Ex 51509506 50 Controller module pH 2 x current HART Module M3CH H2 Non Ex 51509507 50 Controller module pH PROFIB...

Page 127: ...page 126 8 4 1 Device view CPM 153 ig 36 Interior view of the transmitter Mycom S Remarks A The figure shows the non Ex fuse B Slot for DAT memory module 10 Terminal module 30 Supply module 50 Control...

Page 128: ...sic safety 8 5 CPG 300 Spare parts For your own safety always use genuine spare parts Only genuine spare parts ensure correct functioning accuracy and reliability after corrective maintenance You rece...

Page 129: ...pressure monitor Pressure switch and nozzles with 2 hose connections 51507443 410 Multihose CPG 300 5 m 4 hoses in protective hose with pneumatic multiplug 51507461 420 Multihose CPG 300 10 m 51508786...

Page 130: ...n Chap 8 5 8 6 1 Device view CPG 300 ig 39 Complete view of CPG 300 housing 300 Electronics module with terminals 350 Revolver drive 360 Pump drive 370 Pump 380 Connection unit 430 Multihose connector...

Page 131: ...CPG 300 Please refer to Chap 4 2 ig 40 Detailed view level measurement with drive in the buffer cleaner bottles ig 41 Detailed view individual parts of the pump 350 Revolver drive 360 Pump drive 370...

Page 132: ...maintenance position MS4 free MS5 Measurement feedback n a with inductive feedback MS6 Maintenance feedback n a with inductive feedback MS7 free MS8 free MS9 free MS10 free Valves controlled electric...

Page 133: ...sed of as electronic refuse Please keep to the local regulations Apart from the mechanical components the CPG 300 also contains electronic compo nents For disposal purposes separate the device into el...

Page 134: ...ding with EHEDG Technical Information CPA 471 TI 217C 07 en Order No 51502596 CPA 472 TI 223C 07 en Order No 51502645 CPA 473 TI 344C 07 en Order No 51510923 CPA 474 TI 345C 07 en Order No 51510925 CP...

Page 135: ...tion box VBM Junction box for extending measuring cable connection between electrode and transmitter Two screw unions for e g combination electrode Material aluminium casting ingress protection IP 65...

Page 136: ...transmitter outdoors Round post fixture for weather protection cover To fix the weather protection cover to vertical or horizontal posts with diameters of up to 60 mm Order No 50062121 Technical Infor...

Page 137: ...istance under nominal operating conditions 1 1012 Input current under nominal operating conditions 1 6 10 12 A Measuring range 1500 1500 mV 300 300 Measured value resolution 0 1 mV Zero point offset r...

Page 138: ...adjustable pH pH 1 8 18 Redox 300 3000 mV Temperature 17 170 C active current output only non Ex Load max 600 passive current output Supply voltage range 6 30 V Voltage 15 V DC Output current max 50...

Page 139: ...ype can be set by software Switching voltage max 250 V AC 125 V DC Switching current max 3 A Switching power max 750 VA Lifespan 5 million switching cycles CPG 300 Digital outputs Optoelectronic coupl...

Page 140: ...perature max 0 5 K Measurement deviation1 output max 0 2 of current range end value Repeatability1 max 0 1 of measuring range 1 acc to IEC 746 1 under nominal operating conditions Mycom S CPM 153 Powe...

Page 141: ...endix A Industrial sector Safety requirements Complies with general safety requirements acc to EN 61010 Complies with NAMUR Recommendations NE 21 10 5 Process conditions Temperature range media convey...

Page 142: ...9 x 25 x 15 cm Required installation height 35 cm Mycom S Housing GD AlSi 12 Mg content 0 05 plastic coated Front Polyester UV resistant CPG 300 Housing Ex and non Ex Polyester GF Hoses PU PTFE in con...

Page 143: ...Hold Calibration PARAM Set up 1 Set up 2 Manual Operation Quick Set up Data log Check systems Controller config Limit switches Contr quick adjustm TopCal Chemoclean Chemoclean HOLD Rapid configuratio...

Page 144: ...0 C only pH MTC Temperature measurement K1K 2 off on only Redox Temp sensor Pt 100 Pt 1000 NTC 30k Actual temp value for Offset K1 K2 25 0 C 20 0 30 0 C Edit Offset K1 K2 0 0 C 5 0 5 0 C Select Select...

Page 145: ...ctive Info field Table status Invalid table back Valid table continue Back to return field Back to return field Query Ok Delete pair then back to the support points C07 CPM153xx 19 06 08 en 007 EPS In...

Page 146: ...tup Set up 1 Special buffer Edit table for Buffer no 1 1 3 Enter number of buffers 2 2 3 Special buffer Enter number of support points 02 2 10 Special buffer Table status info field Invalid table back...

Page 147: ...TopCal S CPC 300 11 Appendix Endress Hauser 147...

Page 148: ...A 20 mA Relay selection Pulse frequency Relay n c Max pulse frequency 120 min Process speed only linear Slow Standard Fast User Relay selection Pulse frequency Relay n c Max pulse frequency 120 min Co...

Page 149: ...quired Back to return field Controller simulation or back to return field Back to return field Activate controller simulation off on Controller simulation Function auto Set 07 00pH Act 07 00pH y 000 R...

Page 150: ...ct control levels Automatic off Cleaning trigger off Ext control off Power failure off Select control levels Automatic off Cleaning trigger off Ext control off Emergency prog off Select operation Spra...

Page 151: ...ion blocks Highlight with cursor and edit Display programs as list 01 02 03 Display programs as list in changed form Move to Enter number of return lines Set time for comp air not steam maint water 00...

Page 152: ...omatic off Cleaning trigger off Ext control off Back to return field Back to return field Back to return field Select cleaning no prog Clean Info field System status Automatic off Cleaning trigger off...

Page 153: ...Note Elektrode submersed Edit Buffer 2 Temp 25 0 C 07 00 pH 2 00 16 00pH Identified Buffers or calibration end Buffer 1 Buffer 2 Buffertype E H Elektrode Info Zero point Condition Slope Condition Ele...

Page 154: ...off Contact 1 off up to contact 5 off Simulation Simulation status off Curr output 1 22 00 mA Curr output 2 00 00mA Selection IsFET SCS values Reset Note After selection of Reset a warm start directl...

Page 155: ...l time Mechanics Ext inputs Select Test Ext inputs Mechanics Info field Status of external inputs Start User prog 3 Auto Stop on Ass maint on Info field Status of external inputs Start User prog 3 Aut...

Page 156: ...0xx 04 12 00 en 002 EPS Assembly measure Assembly measure Program running Pause Assembly service Automatic stop Assembly service Multihose coupling Pressure monitoring bin 2 bin 1 bin 0 Start program...

Page 157: ...cleaning programmes 81 to 86 Terminals for programme start 0 1 2 binary inputs of the control unit CPG 300 10 40 V for e g taken from auxiliary power supply of Mycom S CPM 153 terminals 85 85 15 V Dio...

Page 158: ...7 06 7 09 7 12 9 52 9 45 9 38 9 32 9 26 9 21 9 16 9 11 9 06 9 03 8 99 8 96 8 93 8 90 8 88 8 85 8 83 8 81 8 79 8 77 E H C 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 pH 2 01 2 01 2 01 2 0...

Page 159: ...er enter stroke rate 80 Buffer solutions 135 Buffer tables 158 C Cable extension Extension pH cable 23 Cables maintenance 109 CAL key 28 Calibration 96 automatic buffer recognition 98 fixed buffer 98...

Page 160: ...f buffer cleaner stroke rate 80 Copy day 79 CPG 300 spare parts 128 CPG checks Annual 110 Weekly 110 Current output 31 41 Coding active passive 128 controller 65 dosing alkali acid 66 two sided contro...

Page 161: ...ration 29 Locking the operation 30 M Mains disconnecting device 21 Maintenance 105 Maintenance position of service switch 106 Maintenance code 29 40 Maintenance of the process assembly 110 Manual buff...

Page 162: ...ng 80 Repeat cycles 72 Replacing the device fuses 132 Replacing the fuses 132 Reset 93 Resetting the code 30 Response of contacts to errors 124 Response of contacts to power failure 125 Return 7 Revol...

Page 163: ...0 104 Two sided actuotators 66 Two sided control via current output 66 Two sided direction of action see Direction of action U Universal code 29 Unlocking the operation 30 Unsymmetrical electrode conn...

Page 164: ...f health o biological hazardous o inflammable o safe Please mark the appropriate warning hints 5HDVRQ IRU UHWXUQ BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBB...

Page 165: ...s Hauser Argentina S A Buenos Aires Tel 01 145227970 Fax 01 145227909 Bolivia Tritec S R L Cochabamba Tel 042 56993 Fax 042 50981 Brazil Samson Endress Hauser Ltda Sao Paulo Tel 011 50313455 Fax 011 5...

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Endress+Hauser TopCal S CPC 300, Operating Instructions Manual

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Summary of Contents for TopCal S CPC 300

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