Endress+Hauser Proline t-mass 65 PROFIBUS DP Operating Instructions Manual Download Page 99 | Manualshive

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Proline t-mass 65 PROFIBUS DP

Technical data

99

Bonded seals:

EPDM, Kalrez, Nitrile
316/316L (outer ring)

Low pressure retractable insertion fitting (Cold tap):

Lower tube section:

1.4404 to EN 10272 and 316/316L to A479

Upper tube section:

1.4404 to EN 10216-5 and 316/316L to A312

Ball valve:

1.4408 to EN 10213-4 and CF8M

Seal:

PTFE

10.1.11 Human interface

Display elements

• Liquid crystal display: illuminated, two lines with 16 characters per line
• Selectable display of different measured values and status variables
• At ambient temperatures below –20 °C (–4 °F) the readability of the display may be impaired.

Operating elements

• Local operation with push buttons (

S

,

O

,

F

)

• Quick Setup menus for straight forward commissioning

Languages

English, Deutsch, Francais, Espanol, Italiano, Nederlands, Norsk, Svenska, Suomi, Portugues,
Polski, Cesky

Remote operation

Operation by means of PROFIBUS DP communication

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Summary of Contents for Proline t-mass 65 PROFIBUS DP

Page 1: ...BA113D 06 en 02 06 71021608 Valid as of version V 3 02 XX Device software Operating Instructions Proline t mass 65 PROFIBUS DP Thermal Mass Flow Measuring System 8 ...

Page 2: ......

Page 3: ...ions 24 3 3 Installation instructions 25 3 3 1 Turning the transmitter housing 25 3 3 2 Installing the wall mount transmitter housing 25 3 3 3 Turning the local display 27 3 4 Post installation check 28 4 Wiring 29 4 1 PROFIBUS cable specifications 29 4 1 1 PROFIBUS DP cable specification 29 4 1 2 Shielding and grounding 30 4 2 Connecting the remote version 31 4 2 1 Connecting connecting cable for...

Page 4: ...rnal cleaning 69 7 2 Pipe cleaning 69 7 3 Transducer cleaning 69 7 4 Replacing seals 69 7 5 In situ calibration 69 8 Accessories 70 8 1 Device specific accessories 70 8 2 Measuring principle specific accessories 70 8 3 Service specific accessories 71 9 Trouble shooting 72 9 1 Trouble shooting instructions 72 9 2 System error messages 73 9 2 1 Displaying the device status on PROFIBUS DP 73 9 2 2 Li...

Page 5: ...nd understood these Operating Instructions and must follow the instructions they contain The device must be operated by persons authorised and trained by the facility s owner operator Strict compliance with the instructions in the Operating Instruction is mandatory Endress Hauser is willing to assist in clarifying the chemical resistance properties of parts wetted by special fluids including fluid...

Page 6: ...ices which could contain residues This is particularly important if the substance is hazardous to health e g flammable toxic caustic carcinogenic etc Note You will find a preprinted Declaration of contamination form at the back of this manual Warning Do not return a measuring device if you are not absolutely certain that all traces of hazardous substances have been removed e g substances which hav...

Page 7: ...s for the t mass 65 transmitter example 1 Order code serial number See the specifications on the order confirmation for the meanings of the individual letters and digits 2 Power supply frequency 20 to 55 V AC 16 to 62 V DC 50 to 60 Hz Power consumption 14 VA 8 W 3 Available inputs outputs 4 Reserved for information on special products 5 Ambient temperature range 6 Degree of protection 1 2 3 4 5 6 ...

Page 8: ... Material of measuring tubes Stainless steel 316 316L 1 4404 Alloy C 22 6 Seal material EPDM 7 Reserved for information on special products example With material certificate for wetted materials 8 Ambient temperature range 9 Degree of protection 10 Reserved for additional information on device version approvals certificates 1 2 4 5 6 7 8 10 9 3 Proline t mass F N12895 ABCDEFGHIJKLMNOPQRST TAG No S...

Page 9: ...rminal assignment Page 32 6 Version of device software currently installed 7 Installed communication type 8 PROFIBUS ID No 9 Date of installation 10 Current updates to data specified in points 6 to 9 2 3 1 4 5 6 7 8 9 10 Device SW 01 Dec 2005 PROFIBUS DP ID 1545 HEX Drivers Communication Date SW version Ex works See Operating manual Betriebsanleitung beachten Observer Manuel d Instruction N L PE L...

Page 10: ... by affixing to it the CE mark The measuring system complies with the EMC requirements of the Australian Communications Authority ACA The measuring system has successfully passed all the test procedures carried out and is certified and registered by the PNO PROFIBUS User Organisation The device thus meets all the requirements of the following specifications Certified to PROFIBUS Specification Prof...

Page 11: ...housing in the case of the remote version Fig 4 Use webbing slings slung round the two process connections Do not use chains as they could damage the housing Warning Risk of injury if the measuring device slips The center of gravity of the assembled measuring device might be higher than the points around which the slings are slung At all times therefore make sure that the device does not unexpecte...

Page 12: ...of the sensor and transmitter are provided in the separate documentation Technical Information 3 2 2 Pipework requirements Good construction practice should be followed at all times Correct welding techniques Correctly sized gaskets Correctly aligned flanges and gaskets The use of seamless pipe immediately upstream of the flowmeter The use of pipework with a matching internal diameter to that of t...

Page 13: ...vent water collecting on or around the transducer Make sure that the direction arrow on the sensor matches the direction of flow direction of fluid flow through the pipe Flanged version Insertion version Vertical orientation a0005107 compact ÃÃ remote ÃÃ a0005110 compact Ã remote ÃÃ Horizontal orientation a0005108 compact ÃÃ remote ÃÃ a0005111 compact ÃÃ remote ÃÃ Horizontal orientation a0005109 c...

Page 14: ...owing page illustrates the minimum recommended inlet and outlet runs expressed in multibles of the pipe diameter Longer lengths should always be used if they are available Regardless of any other consideration the minimum recommendations for inlet and outlet runs on either side of the sensor are Inlet runs Minimum 15 x DN for the flanged version 65F Minimum 20 x DN for the insertion version 65I Ou...

Page 15: ...al 6 Control valve where possible a modulating control valve should be mounted downstream of a flowmeter a Inlet run b Outlet run Note Wherever possible mount any control and butterfly shut off valves downstream of the flowmeter 15 x DN 2 x DN a 1 b 3 a b 15 x DN 2 x DN 5 a b 20 x DN 2 x DN 4 a b 35 x DN 2 x DN 6 a b 50 x DN 2 x DN 2 a b 15 x DN 2 x DN a b 20 x DN 5 x DN a b 20 x DN 5 x DN a b 20 ...

Page 16: ...application DN 80 mm 3 to DN 300 mm 12 For the majority of gas types the flow conditioner must be installed at a distance of 10 x DN upstream of the sensor A further 5 pipe diameters inlet run is required upstream of the actual conditioner itself Flow conditoner 19 hole for use with flanged sensors This is a special Endress Hauser version designed specially for use with the t mass F sensor Sizes D...

Page 17: ...n as the flow 3 2 8 Flow direction alignment for the insertion version It is very important that the sensor is aligned correctly with the direction of flow There are two guidelines for correct alignment The arrows on the sides of the sensor housing assembly are pointing in the same direction as the flow The graduated scale on the insertion tube section should be aligned directly upstream of the fl...

Page 18: ...of mounting boss on the pipe or duct including the sensor compression fitting and cold tap if used a0005118 Fig 10 Dimensions required to calculate the sensor insertion depth Insertion sensors fitted with an adjustable insertion probe depth i e screwed process connection The tube section is supplied with a graduated scale along its length in millimetres or inches It is important that the sensor be...

Page 19: ...rns with a wrench Anti vibration screws 5 Nm 3 89 lbf ft 3 2 10 Low pressure retractable process connection The insertion sensor can be mounted in a cold tap process connection Cold Tap It allows the removal of an insertion sensor from a pipe or duct when the process is stopped and no pressure and extreme temperature are present Following removal closure of the isolation valve permits the restarti...

Page 20: ...tting into the pipe a and support it such that it is vertically aligned Weld the fitting to the pipe 4 Check the integrity of the installation by running a static pressure test Insert a blanking plug into the screwed fitting end of the tube b open the ball valve c and apply pressure Check for leaks and if necessary correct the installation fault and repeat static pressure test a0005129 Fig 12 Moun...

Page 21: ...21 a0005130 Fig 13 Mounting the insertion sensor into the cold tap Warning The following tightening tensions for the compression fitting must be observed Locking nut Hand tight then 1 turns with a wrench Securing screws 5 Nm 3 89 lbf ft d e f g ...

Page 22: ...curing screws a 2 Loosen the upper compression fitting nut with a wrench b and then undo the lower compression fitting nut c 3 Remove the insertion sensor completely from the cold tap d 4 Close the ball valve before re starting the process e a0005132 Fig 14 Removing the insertion sensor from the cold tap 3 2 11 System pressure Reciprocating pumps and some compressor systems can create strong chang...

Page 23: ...perature range The following requirements and limits must be observed It is recommended to install the sensor out of any direct sunlight or away from any extremes of temperature The maximum approved ambient and process temperatures see Page 96 ff Instructions on heating and thermal insulation see Page 23 ff 3 2 14 Heating Some gases require suitable measures to avoid loss of heat at the sensor and...

Page 24: ...oisture and temperature variation it may be advisable to provide trace heating of the pipework and or sensor body a0005122 Fig 15 Maximum thermal insulation for t mass 65F and 65I a Maximum insulation height for the flanged version b Maximum insulation height for the insertion version 3 2 16 Vibrations Caution Excessive vibration can result in mechanical damage to the measuring device and its moun...

Page 25: ...ing into position and re engage the bayonet catch 6 Retighten the two securing screws only Endress Hauser screws to be used a0004302 Fig 16 Turning the transmitter housing aluminium field housing 3 3 2 Installing the wall mount transmitter housing There are various ways of installing the wall mount transmitter housing Mounted directly on the wall Page 26 Installation in control panel Page 26 separ...

Page 26: ...a firmly onto the housing a0001130 ae Fig 17 Mounted directly on the wall Installation in control panel 1 Prepare the opening in the panel as illustrated in the diagram 2 Slide the housing into the opening in the panel from the front 3 Screw the fasteners onto the wall mount housing 4 Screw threaded rods into holders and tighten until the housing is solidly seated on the panel wall Afterwards tigh...

Page 27: ... Turning the local display 1 Unscrew cover of the electronics compartment from the transmitter housing 2 Press the side latches on the display module and remove the module from the electronics compartment cover plate 3 Rotate the display to the desired position max 4 x 45 in both directions and reset it onto the electronics compartment cover plate 4 Screw the cover of the electronics compartment f...

Page 28: ... Page 12 Is the orientation chosen for the sensor correct in other words suitable for sensor type fluid properties and fluid temperature Page 13 Is there sufficient upstream and downstream length from the measurement point Page 14 ff Correct installation of flow conditioner if fitted Page 16 ff Does the arrow on the sensor nameplate match the direction of flow through the pipe Page 17 Correct inse...

Page 29: ... by introducing a repeater The first and last segment can comprise max 31 devices The segments between the repeaters can comprise max 30 stations The maximum distance between two bus users can be calculated as follows NO_REP 1 x segment length Note NO_REP maximum number of repeaters that may be switched in series depending on the repeater in question Example In accordance with manufacturer specifi...

Page 30: ...der Electromagnetic compatibility EMC Explosion protection Safety of the personnel To ensure the optimum electromagnetic compatibility of systems it is important that the system components and above all the cables which connect the components are shielded and that no portion of the system is unshielded Ideally the cable shields are connected to the normally metal housings of the connected field de...

Page 31: ... and transmitter in accordance with the wiring diagram See Fig 21 See wiring diagram in screw cap 4 Screw the connection compartment cover back onto the sensor and transmitter housing a0005123 Fig 21 Connecting the remote version A Wallmount housing Non hazardous area and zone 2 ATEX II3G FM CSA Cl I Div 2 B Field housing Zone 1 ATEX II2G FM CSA Cl I Div 1 C Remote sensor insertion version D Remot...

Page 32: ...ic shock Connect the protective earth to the ground terminal on the housing before the power supply is applied unless special protection measures have been taken e g galvanically isolated power supply SELV or PELV Compare the specifications on the nameplate with the local supply voltage and frequency The national regulations governing the installation of electrical equipment also apply 1 Unscrew t...

Page 33: ... TxD P Terminal No 27 A RxD TxD N e Ground terminal for fieldbus cable shield Observe the following the shielding and grounding of the fieldbus cable Page 30 that the stripped and twisted lengths of cable shield to the ground terminal are as short as possible f Service socket for connecting service interface FXA 193 ToF Tool Fieldtool Package or Fieldcheck g Power supply cable for external termina...

Page 34: ...ced if necessary All threaded fasteners and screw covers must be firmly tightened The cables used for connection must be of the specified outside diameter see Page 94 Cable entry Firmly tighten the cable entries The cables must loop down before they enter the cable entries water trap This arrangement prevents moisture penetrating the entry Always install the measuring device in such a way that the...

Page 35: ...upply and fieldbus cables correctly connected See the wiring diagram inside the cover of the terminal compartment Are all screw terminals firmly tightened Are all cable entries installed firmly tightened and correctly sealed Cables looped as water traps Page 34 Are all housing covers installed and firmly tightened Electrical connection of PROFIBUS DP Notes Are all the connecting components T boxes...

Page 36: ...s You can make the following hardware settings using a jumper or miniature switches on the I O board Address mode configuration select software or hardware addressing Device bus address configuration for hardware addressing Hardware write protection enabling disabling a0005481 Fig 24 Methods of operating PROFIBUS DP 1 Configuration operating programs e g FieldCare for operation via PROFIBUS DP 2 A...

Page 37: ...imary measured values e g mass flow in kg h or in Lower display line shows additional measured variables and status variables e g totalizer reading in kg bar graph measuring point designation 2 Plus minus keys Enter numerical values select parameters Select different function groups within the function matrix Press the keys simultaneously to trigger the following functions Exit the function matrix...

Page 38: ...nction group e g OPERATION 3 Select a function e g LANGUAGE Change parameter enter numerical values P Select or enter enable code parameters numerical values F Save your entries 4 Exit the function matrix Press and hold down Esc key X for longer than 3 seconds HOME position Repeatedly press Esc key X Return step by step to HOME position a0001142 Fig 26 Selecting functions and configuring parameter...

Page 39: ...ver some functions may be affected i e data values not saved if the power supply is interupted during editing or operation of those functions More details are contained in the Description of Device Functions manual BA114D 06 en 5 3 2 Enabling the programming mode The function matrix can be disabled Disabling the function matrix rules out the possibility of inadvertent changes to device functions n...

Page 40: ...on e g FLOW LIMIT maximum flow limit exceeded 4 Error number e g 422 5 Duration of most recent error occurrence in hours minutes and seconds 5 4 2 Error message type The measuring device always assigns system and process errors which occur to two types of error messages fault or notice messages resulting in different weightings Page 73 ff Serious system errors e g module defects are always identif...

Page 41: ...d via service protocol resp via the service interface FXA 193 Contents of the ToF Tool Fieldtool Package Commissioning maintenance analysis Configuring flowmeters Service functions Visualization of process data Trouble shooting Reading out the verification data and updating the software of the Fieldcheck flow simulator 5 5 2 Operating program FieldCare FieldCare is Endress Hauser s FDT based plant...

Page 42: ...D file Extended format recommended Standard format eh3x1545 gsd eh3_1545 gsd Note When planning and configuring the PROFIBUS network please observe the information on using GSD files Page 54 Bitmaps EH_1545_d bmp dib EH_1545_n bmp dib EH_1545_s bmp dib Profile GSD file PA039740 gsd Software release 12 2005 Operating program device driver Sources for obtaining device drivers program updates t mass ...

Page 43: ...hardware write protection accordingly with the aid of the jumpers see Figure 4 Installation is the reverse of the removal procedure a0005407 Fig 28 Switching write protection on and off with the aid of a jumper on the I O board 1 Jumper for switching write protection on and off 1 1 Write protection switched off factory setting it is possible to write to the device parameters via PROFIBUS acyclic d...

Page 44: ... before you remove the cover of the electronics compartment 1 Loosen Allen screw 3 mm of the securing clamp 2 Unscrew cover of the electronics compartment from the transmitter housing 3 Remove the local display if present by loosening the set screws of the display module 4 Set the position of the miniature switches on the I O board using a sharp pointed object 5 Installation is the reverse of the ...

Page 45: ...ON ON ON The measuring device is operated with a baudrate 1 5 MBaud Due to the capacitive load of the device and the line reflection generated as a result make sure that external termination is used The miniature switch for termination is located on the I O board see Figure a0005408 Fig 30 Set terminating resistors for baud rates 1 5 MBaud A Factory setting B Setting at the last transmitter Note I...

Page 46: ...Operation Proline t mass 65 PROFIBUS DP 46 ...

Page 47: ...ltage The device is now operational The measuring device performs a number of power on self tests As this procedure progresses the following sequence of messages appears on the local display Normal measuring mode commences as soon as start up completes Various measured values and or status variables appear on the display HOME position Note If start up fails an error message indicating the cause is...

Page 48: ...mbination X during programming of a parameter anywhere in the menu E E Esc E XXX XXX XX n o p m q Yes No Configure another system unit Automatic configuration of display Corr Vol flow Pressure Mass flow Density Selection system units Temperature Quit Unit Corr Vol flow Unit Mass flow Unit Density Unit Length Unit Pressure Language Pre setting Quick Setup HOME POSITION QS Commission Unit to bus Len...

Page 49: ...s required n Only units not yet configured in the current setup are available for selection in each cycle o The YES option remains visible until all the units have been configured NO is the only option displayed when no further units are available PIPE TYPE p Select the type of pipe for setting up the insertion sensor Select CIRCULAR for round pipes or RECTANGULAR for duct systems Use internal dim...

Page 50: ... F SELECTION GSD Use the O or S key to select the operating mode GSD file which should be used for cyclic communication with the PROFIBUS Master class 1 and continue with F MANUFACT SPEC factory setting The measuring device is operated with complete device functionality PROFILE GSD The measuring device is operated in the PROFIBUS Profile mode Note For PROFIBUS network configuration make sure that ...

Page 51: ...is overwrites any settings and parameters of the device The measuring device is restarted SAVE Settings and parameters are copied from the device memory EEPROM to the HistoROM T DAT CANCEL Cancels the option selection and returns you to the higher selection level Application examples After commissioning the current measuring point parameters can be saved to the HistoROM T DAT as a backup If the tr...

Page 52: ... necessary Page 43 2 Enter the tag name optional COMMUNICATION TAG NAME 3 Configuring the fieldbus address Software addressing using the local display or operating program COMMUNICATION FIELDBUS ADDRESS Hardware addressing via miniature switches Page 44 4 Select the system unit a Determine the units by means of the system units group SYSTEM UNITS UNIT MASS FLOW UNIT CORR VOLUME FLOW UNIT b In the ...

Page 53: ... desired unit for the totalizer TOTALIZER UNIT TOTALIZER Configure totalizer status e g totalize TOTALIZER SET TOTALIZER Option TOTALIZE Set the totalizer mode TOTALIZER MODE TOTALIZER Select one of the following options BALANCE factory setting calculates the positive and negative flow portions POSITIVE calculates the positive flow portions NEGATIVE calculates the positive flow portions HOLD VALUE...

Page 54: ...he following GSD files t mass GSD file manufacturer specific GSD file complete device functionality PROFIBUS Profile GSD file Below you will find a detailed description of the GSD files supported t mass GSD file manufacturer specific GSD file complete device functionality Use this GSD file to access the complete functionality of the measuring device In this way device specific measured variables a...

Page 55: ...to the manufacturer specific GSD file complete device functionality However similar devices from different manufacturers can be interchanged with the profile GSD file without the need to reconfigure interchangeability The following modules are supported with the Profile GSD file AI Flow module Analog Input function block 1 output variable mass flow Totalizer module Totalizer function block 1 outpu...

Page 56: ...this format then use the standard GSD EH3_1545 gsd E g for the configuration software Siemens STEP 7 of the Siemens PLC family S7 300 400 Use the GSD file with the extended format EH3x1545 gsd Copy the file to the subdirectory siemens step7 s7data gsd The GSD files also include bitmap files These bitmap files are used to display the measuring points in image form The bitmap files must be saved to ...

Page 57: ...82 en Fig 34 Block model for t mass PROFIBUS DP Profile 3 0 Esc E XXX XXX XX Analog Input 1 Output value AI Output value AI Analog Input 2 Signal processing PROFIBUS PROFILE Parameter Manufacturer specific Parameter Control CONTROL_BLOCK Display value DISPLAY_VALUE Transducer block Totalizer 2 Mass flow Corr volume flow Out value TOTAL Local Display Out value TOTAL Totalizer 2 Process pressure PRE...

Page 58: ...talizer function blocks 1 to 2 can be changed by means of the CHANNEL function A detailed description of the individual modules is contained in the following section The device has to be reset once a new configuration has been loaded to the automation system This can be effected as follows By means of the local display By means of an operating program e g FieldCare By switching the supply voltage ...

Page 59: ...ATION BLOCK SELECTION Selection of an Analog Input function block COMMUNICATION CHANNEL Selection of a measured variable Possible settings Factory setting TOTAL module The measuring device has three totalizer function blocks The totalizer values can be cyclically transmitted to the PROFIBUS Master class 1 via the TOTAL module slots 4 to 5 The totalizer value is represented in the first four bytes ...

Page 60: ... totalizer can be controlled via control variables The following control variables are supported 0 Totalize factory setting 1 Reset totalizer the totalizer value is reset to 0 2 Accept totalizer preset Note After the totalizer value has been reset to 0 or set to the preset value the totalizing continues automatically The control variable does not have to be changed to 0 again to restart totalizing...

Page 61: ...sitive and negative flow portions 1 calculates the positive flow portions 2 calculates the negative flow portions 3 Totalizing is stopped Note The device can t calculate negative flow portions TOTAL function For a description of the TOTAL function refer to TOTAL module Page 59 Data structure of the SETTOT_MODETOT_TOTAL module combination Example of using the SETTOT_MODETOT_TOTAL module If the SETT...

Page 62: ...n positive zero return Supported control variables of the CONTROL_BLOCK module The following device specific control variables can be activated by changing the output byte from 0 x Note The control e g switching on positive zero return is executed by cyclic data transmission if the output byte switches from 0 to the bit pattern in question The output byte must always switch from 0 A switchback to ...

Page 63: ...le device parameter A constant overwriting of this non volatile device parameter via the PROFIBUS is to be avoided Page 56 Output data Note The status is not evaluated by the device EMPTY_MODULE module The measuring device is a so called modular PROFIBUS slave In contrast to a compact slave the structure of a modular slave is variable it consists of several individual modules In the GSD file the i...

Page 64: ... setting 2 AI 5 Analog Input function block 1 Output variable corr volume flow factory setting 3 AI 5 Analog Input function block 1 Output variable temperature factory setting 4 SETTOT _MODETOT _TOTAL 5 2 Totalizer function block 1 TOTAL output variable totalized mass flow factory setting SETTOT totalizer control MODETOT totalizer configuration 5 SETTOT _MODETOT _TOTAL 5 2 Totalizer function block...

Page 65: ...Analog Input function block 1 The totalizer is configured without configuration In other words in this example it only returns the totalizer value for the mass flow factory setting by means of the TOTAL module and cannot be controlled by the PROFIBUS Master class 1 Slot sequence Module Byte length input data Byte length output data Description 1 AI 5 Analog Input function block 1 Output variable m...

Page 66: ...AP s Therefore the number of Master class 2 that can communicate with a device simultaneously is limited to the number of SAPs available for this data transmission The use of a Master class 2 increases the cycle time of the bus system This must be taken into account when programming the control system used 6 7 2 Master class 1 acyclic MS1AC In MS1AC a cyclic master that is already reading the cycl...

Page 67: ...in the following special cases To achieve highest measuring accuracy also with very small flow rates Under process or operating conditions where the gas properties differ strongly from air properties e g Hydrogen and Helium Preconditions for a zero point adjustment Note the following before you perform a zero point adjustment A zero point adjustment can be performed only with gases that contain no...

Page 68: ... or Repeatedly press and release the Esc key X Resetting a zero point adjustment The currently stored zero point can be reset to the original factory value by using the RESET option within ZERO POINT ADJUST function Use O or S to select RESET and press F to confirm Select YES at the prompt SURE and press F again to confirm The zero point adjustment is now reset 6 9 Data storage device HistoROM At ...

Page 69: ... application and expected measurement performance A suitable cleaning agent that does not attack the materials or seals maybe used t mass F sensor Removal of the transducer may be carried out subject to the requirements of Pressure Equipment Directive CRN approvals and relevant hazardous area standards In case of EX approved versions the o ring seals must be replaced at the same time Please consul...

Page 70: ...ersion Connecting cable for the remote version DK6CA Accessory Description Order code Mounting set for transmitter Mounting set for remote version Suitable for Wall mounting Pipe mounting Installation in control panel Mounting set for aluminium field housing Suitable for pipe mounting 3 4 to 3 DK6WM Flow conditioner Perforated plate flow conditioner for various line sizes and schedules t mass F se...

Page 71: ... the ToF Tool Fieldtool Package Commissioning maintenance analysis Configuring flowmeters Service functions Visualisation of process data Trouble shooting Controlling the Fieldcheck tester simulator Contact your Endress Hauser representative for more information DXS10 Fieldcheck Tester simulator for testing flowmeters in the field When used in conjunction with the ToF Tool Fieldtool Package softwa...

Page 72: ... text will appear in English default and is displayed at maximum contrast Measured value indicated but no signal at the current or pulse output Measuring electronics defective order spare parts Page 84 Error messages on display Errors that occur during commissioning or measuring are displayed immediately Error messages consist of a variety of icons The meanings of these icons are as follows exampl...

Page 73: ...9 2 1 Displaying the device status on PROFIBUS DP Display in the operating program acyclic data transmission The device status can be queried using an operating program e g FieldCare Function block SUPERVISION ACTUAL SYSTEM CONDITION Faulty connection to PROFIBUS master continued Network structure Check permissible fieldbus length and number of spurs Fieldbus address Check fieldbus address make su...

Page 74: ...ormation is transmitted to the PROFIBUS master via the quality byte For the selection FAILSAFE_TYPE FSAFE VALUE For the selection FAILSAFE_TYPE LAST GOOD VALUE factory setting If a valid output value was available before the failure If no valid output value was available before the failure For FAILSAFE_TYPE WRONG VALUE For status information see the table in the following section Note The FAILSAFE...

Page 75: ... AMP SW EEPROM 012 0x0F BAD Device Failure Constant Amp EEPROM data inconsistent Cause Measuring amplifier Error when accessing data of the EEPROM Remedy Replace the amplifier board Spare parts Page 84 013 S AMP HW ROM RAM 013 0x0F BAD Device Failure Constant Amplifier ROM RAM failure Cause Amplifier Defective ROM RAM Remedy Replace the amplifier board Spare parts Page 84 014 S AMP SW ROM RAM 014 ...

Page 76: ...e version replace pre amplifier board For compact version replace pre amplifier board 034 S SENS SW EEPROM 034 0x10 0x11 0x12 BAD Sensor Failure O K Low High Amplifier EEPROM data access error Cause Measuring amplifier Error when accessing data of the EEPROM Remedy Replace the amplifier board Spare parts Page 84 For remote version replace pre amplifier board For compact version replace pre amplifi...

Page 77: ... Hardware revision code 3 Replace measuring electronics boards if necessary Page 84 051 AC COMPATIB 051 0x0F BAD Device Failure Constant Compatibility Amp I O module Cause The I O board and the amplifier board are not compatible Remedy Use only compatible modules and boards Check the compatibility of the modules used Check the Spare parts set number Hardware revision code 052 S HW COMMODUL 052 0x0...

Page 78: ...laced Spare parts Page 84 No 2xx Error in DAT no communication 205 S LOAD T DAT 205 0x0F BAD Device Failure Constant Save to T DAT failed Cause Data backup downloading to HistoROM T DAT failed or error when accessing uploading the calibration values stored in the HistoROM T DAT Remedy 1 Check whether the HistoROM T DAT is correctly plugged into the amplifier board 2 Replace the HistoROM T DAT if i...

Page 79: ...K Low High Communication I O failure Cause No data reception between amplifier and I O board or faulty internal data transfer Remedy Check whether the electronics boards are correctly inserted in their holders Page 84 262 S COMMUNICAT I O 262 0x18 0x19 0x1A BAD No Communica tion O K Low High Communication I O failure Cause No data reception between amplifier and I O board or faulty internal data t...

Page 80: ... 0x49 0x4A UNCERTAIN Substitute Set O K Low High Software upload active Cause New amplifier or communication I O module software version is loaded Currently no other functions are possible Remedy Wait until process is finished The device will restart automatically 502 S UP DOWL ACT 502 0x48 0x49 0x4A UNCERTAIN Substitute Set O K Low High Up Download active Cause Up or downloading the device data v...

Page 81: ...medy Switch off simulation Access SIMULAT SYSTEM FAILSAFE MODE OFF 692 S SIM MEASURAND 692 0x60 0x61 0x62 UNCERTAIN Simulated Value O K Low High Simulation measured value active Cause Simulation of the measured value is active Remedy Switch off simulation Access SIMULAT SYSTEM SIM MEASURAND OFF 698 S DEV TEST ACT 698 0x60 0x61 0x62 UNCERTAIN Simulated Value O K Low High Device test via Fieldcheck ...

Page 82: ...ow rate or replace the instrument with a suitable size for the application Note Error can be configured as a fault or notice message 432 P FLUID TEMP UNST 432 0x13 BAD Sensor Failure Constant Gas temperature unstable Cause The gas temperature is unstable Measurement errors may have occured Remedy Stabilize process conditions or relocate the instrument to a more stable measuring location 435 P FLOW...

Page 83: ...cally 5 bar 75 psi Start the ZERO POINT ADJUST function PROCESS PARAMETER function group See Zero Point Adjust function Page 67 Note Process preconditions are required before starting this function Measurement error due to installation conditions 1 Gas condition moisture content cleanliness mixture composition 2 Pipework inadequate upstream length diameter mis match between pipe and device couplin...

Page 84: ...rts directly from your Endress Hauser representative by providing the serial number printed on the transmitter s nameplate Page 7 Spare parts are shipped as sets comprising the following parts Spare parts Additional parts small items threaded fasteners etc Mounting instructions Packaging a0005495 Fig 39 Spare parts for transmitter 65 field and wall mount housings 1 Power unit board 85 to 260 V AC ...

Page 85: ...rdance with the manufacturer s specifications When connecting Ex certified devices see the notes and diagrams in the Ex specific supplement to these Operating Instructions Caution Use only original Endress Hauser parts Fig 40 installation and removal 1 Unscrew cover of the electronics compartment from the transmitter housing 2 Remove the screws and remove the cover 2 from the electronics compartme...

Page 86: ...cable display module 2 Screws of electronics compartment cover 3 Aperture for installing removing boards 4 Power unit board 5 Amplifier board 5 1 Signal cable sensor 5 2 HistoROM S DAT sensor data memory 5 3 HistoROM T DAT transmitter data memory 6 I O board COM module 4 5 6 3 3 5 1 5 3 5 2 1 2 3 4 W E N O 1 2 3 4 W E N O 1 2 3 4 W E N O 1 2 3 4 W E N O 1 1 1 1 2 ...

Page 87: ...er s specifications When connecting Ex certified devices see the notes and diagrams in the Ex specific supplement to these Operating Instructions Caution Use only original Endress Hauser parts Fig 41 installation and removal 1 Loosen the screws and open the hinged cover 1 of the housing 2 Remove the screws securing the electronics module 2 Then push up electronics module and pull it as far as poss...

Page 88: ...Ribbon cable display module 4 Screws of electronics compartment cover 5 Aperture for installing removing boards 6 Power unit board 7 Amplifier board 7 1 Signal cable sensor 7 2 HistoROM S DAT sensor data memory 7 3 HistoROM T DAT transmitter data memory 8 I O board COM module 3 4 1 2 6 7 8 5 7 1 7 3 7 2 5 3 1 2 3 4 W E N O 1 2 3 4 W E N O 1 2 3 4 W E N O 1 2 3 4 W E N O ...

Page 89: ... Ex certified devices see the notes and diagrams in the Ex specific supplement to these Operating Instructions Caution Use only original Endress Hauser parts Fig 42 removal and installation 1 Remove the safety screw 1 and remove the cover 2 from the electronics compartment 2 Disconnect the sensor cable plug 3 3 Disconnect the remote cable from the terminal block 4 4 Remove the two screws 5 from th...

Page 90: ...ply 2 Remove the power unit board Page 85 Page 87 3 Remove the protection cap 1 and replace the device fuse 2 Only use the following fuse type Now remove the following cable connectors from the amplifier board 7 20 to 55 V AC 16 to 62 V DC 2 0 A slow blow 250 V 5 2 x 20 mm Power supply 85 to 260 V AC 0 8 A slow blow 250 V 5 2 x 20 mm Ex rated devices see the Ex documentation 4 Installation is the ...

Page 91: ...ld contain residues This is particularly important if the substance is hazardous to health e g flammable toxic caustic carcinogenic etc Note You will find a preprinted Declaration of contamination form at the back of this manual Warning Do not return a measuring device if you are not absolutely certain that all traces of hazardous substances have been removed e g substances which have penetrated c...

Page 92: ...t mass 65 transmitter t mass F t mass I sensor Two versions are available Compact version transmitter and sensor form a single mechanical unit Remote version transmitter and sensor are installed separately 10 1 3 Input Measured variable Mass flow Gas temperature Measuring range The measuring range is dependent on the gas selection line size and use of flow conditioner Each meter is individually ca...

Page 93: ... Nm3 h at 0 C 1 013 bar a scf min at 15 C 1 013 bar a min max min max min max 80 20 2030 15 5 1570 9 6 974 100 38 3750 29 0 2900 18 1800 150 50 7500 38 5800 24 3600 200 80 12500 62 9666 38 6000 250 120 20000 93 15468 58 9600 300 180 28000 139 21655 86 13440 400 300 50000 232 38670 144 24000 500 500 80000 386 61870 240 38400 600 700 115000 540 88940 336 55200 700 900 159000 696 122970 432 76300 100...

Page 94: ...on rate Signal coding NRZ code Fieldbus address can be configured via miniature switches via operating program or via the local display optional Signal on alarm Status and alarm messages in accordance with PROFIBUS Profile Version 3 0 Low flow cut off Switch points for low flow cut off are programmable Galvanic isolation All circuits for inputs outputs and power supply are galvanically isolated fr...

Page 95: ...efer to the additional Ex documentation 10 1 6 Performance characteristics Reference calibrating conditions Accredited according to ISO IEC 17025 Traceable to National Standards Temperature controlled to within 0 5 C 0 9 F atmospheric pressure humidity controlled Maximum measured error Flanged version 1 5 of reading for 100 to 20 of full scale at reference conditions 0 3 of full scale for 20 to 1 ...

Page 96: ...2 31 Vibration resistance Acceleration up to 1 g 10 to 150 Hz following IEC 60068 2 6 Electromagnetic compatibility EMC To IEC EN 61326 and NAMUR recommendation NE 21 10 1 9 Operating conditions Process Medium temperature range Sensor t mass F 40 C to 100 C 40 F to 212 F t mass I 40 C to 130 C 40 F to 266 F Seals t mass F Viton 20 C to 100 C 4 F to 212 F Kalrez 20 C to 100 C 4 F to 212 F EPDM 40 C...

Page 97: ...Remote version Sensor see table below Wall mount housing 5 kg Weight data in kg For flanged versions all values weight refer to devices with EN DIN PN 40 flanges Weight US units Compact version see table below Remote version Sensor see table below Wall mount housing 11 lb Weight data in lb For flanged versions all values weight refer to devices with Cl 150 flanges t mass F DN 15 25 40 50 80 100 Co...

Page 98: ...N ANSI B16 5 JIS B2238 stainless steel 1 4404 to EN 10222 5 and 316L 316 to A182 Transducer body 1 4404 to EN10272 and 316L to A479 Alloy C 22 and UNS N06022 to B574 Transducer elements 1 4404 to EN10217 7 316L to A249 or 1 4404 to EN 10216 5 316L to A213 Alloy C 22 and UNS N06022 to B626 O ring seals EPDM Kalrez Viton t mass I sensor Insertion tube Sensor length 235 9 335 13 435 17 608 24 1 4404 ...

Page 99: ... interface Display elements Liquid crystal display illuminated two lines with 16 characters per line Selectable display of different measured values and status variables At ambient temperatures below 20 C 4 F the readability of the display may be impaired Operating elements Local operation with push buttons S O F Quick Setup menus for straight forward commissioning Languages English Deutsch Franca...

Page 100: ...uired dependent on fluid and process pressure CE mark The measuring system is in conformity with the statutory requirements of the EC Directives Endress Hauser confirms successful testing of the device by affixing to it the CE mark C Tick mark The measuring system meets the EMC requirements of the Australian Communications and Media Authority ACMA Other standards and guidelines EN 60529 Degrees of...

Page 101: ...ories Various accessories which can be ordered separately from Endress Hauser are available for the transmitter and the sensor Page 70 Your Endress Hauser representative can provide detailed information on the order codes of your choice 10 1 15 Documentation Technical Information t mass 65F 65I TI069D 06 en Description of Device Functions t mass 65 BA114D 06 en Supplementary documentation on Ex ra...

Page 102: ...tection 34 96 Designated use 5 92 Device address PROFIBUS DP 44 Device description data PROFIBUS DP 42 Device designation 7 92 Device drivers 42 Device errors 72 Device functions See Description of Device Functions manual Device status display 73 Dimensions 12 Display Display and operating elements 37 Turning the display 27 Disposal 91 E Electrical connection Cable specifications remote version 32...

Page 103: ... DP 60 TOTAL PROFIBUS DP 59 Mounting See Installation conditions Mounting boss 18 70 N Nameplate Connections 9 Sensor 8 Transmitter 7 Notice message 40 O Operating conditions 95 96 Operation Display and operating elements 37 FieldCare 41 Function matrix 38 SIMATIC PDM 41 ToF Tool Fieldtool Package configuration service softwa re 41 Operational safety 6 Order code Accessories 70 Sensor 9 Transmitte...

Page 104: ...s Sensor material 98 Serial number 7 9 Shielding 30 Shock resistance 96 Software Device software 47 History 91 Spare parts 84 Spur PROFIBUS DP 30 Standards guidelines 100 Storage 11 Supplementary Ex documentation 6 Supply voltage power supply 94 System error Definition 40 System error messages 73 System pressure 96 T T DAT Save Load 51 Technical data 92 Temperature ranges Ambient temperature range...

Page 105: ...aktiv Please tick should one of the above be applicable include security sheet and if necessary special handling instructions Zutreffendes ankreuzen trifft einer der Warnhinweise zu Sicherheitsdatenblatt und ggf spezielle Handhabungsvorschriften beilegen Reason for return Grund zur Rücksendung _____________________________________________________________ ___________________________________________...

Page 106: ...www endress com worldwide BA113D 06 en 02 06 71021608 FM SGML6 0 ProMoDo ...

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