Endress+Hauser Proline Prosonic Flow 91 Operating Instructions Manual Download Page 63

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Proline Prosonic Flow 91

Troubleshooting

Hauser

a0005831

Fig. 41:

Field housing: removing and installing electronics boards

Local display

Latches

Connectors for sensor cable

Connector for power supply

Connector for current output and pulse/status output

Connector of local display

Securing screws of the board carrier

Connector of the ground cable

Latches for the electronics board

T-DAT (transmitter-DAT)

Esc

Summary of Contents for Proline Prosonic Flow 91

Page 1: ...BA00100D 06 EN 13 11 71130013 Valid as of software version V 1 02 XX electronics board Operating Instructions Proline Prosonic Flow 91 HART Ultrasonic Flow Measuring System 6...

Page 2: ...tance wire length pipe materials sound velocity in liquids etc The system provides you with the sensor distance for the W clamp on versions as distance data For the W sensors you also receive the data...

Page 3: ...Post installation check 26 3 9 Wiring 27 3 10 Connecting and grounding Prosonic Flow W DN 50 to 4000 2 to 160 Two single coaxial cables 27 3 10 1 Connecting Prosonic Flow W 27 3 10 2 Connecting and Gr...

Page 4: ...ificates and approvals 74 9 1 13 Ordering information 74 9 1 14 Accessories 74 9 1 15 Documentation 74 10 Description of device functions 75 10 1 Illustration of the function matrix 75 10 2 Group MEAS...

Page 5: ...n in the process can result in changes to the chemical resistance properties For this reason Endress Hauser does not accept any responsibility with regard to the corrosion resistance of materials wett...

Page 6: ...ue to inadequate cleaning will be charged to the owner operator 1 5 Notes on safety conventions and icons The devices are designed and tested to meet state of the art safety requirements and have left...

Page 7: ...nd digits 2 Power supply frequency power consumption 3 Outputs available I OUT HART with current output HART PULSE OUT with pulse status output 4 Reserved for additional information on device version...

Page 8: ...tificates 8 Degree of protection 9 Permitted ambient temperature range 2 1 3 Nameplate of the connections a0005394 Fig 3 Nameplate specifications for the transmitter example 68700 Cernay France ENDRES...

Page 9: ...and with the EMC requirements of IEC EN 61326 The measuring system described in these Operating Instructions therefore complies with the legal requirements of the EU Directives Endress Hauser confirms...

Page 10: ...e transported in the container supplied when transporting them to the measuring point 3 1 3 Storage Note the following points Pack the measuring device in such a way as to protect it reliably against...

Page 11: ...is can be downloaded as a PDF file from www endress com A list of the Technical Information documents available is provided in Section Documentation on 74 3 2 2 Mounting location Correct measuring is...

Page 12: ...e a minor influence on the measurement a0001105 Fig 5 Orientation A Vertical Recommended installation with vertical upward direction of flow B Horizontal Recommended installation range with horizontal...

Page 13: ...2 MHz W CL 2F 2 traverses DN 100 to 300 4 to 12 2 MHz or 1 MHz W CL 1F W CL 2F 2 traverses 2 DN 300 to 600 12 to 24 1 MHz or 2 MHz W CL 1F W CL 2F 2 traverses 2 DN 650 to 4000 26 to 160 1 MHz or 0 5...

Page 14: ...4000 10 to 160 Fix the welded bolts 3 4 Determining the necessary installation distances The installation distance that have to be maintained depend on The type of sensor W DN 50 to 4000 2 to 160 W DN...

Page 15: ...ed screws through the sensor holder and slightly lubricate the thread 4 Screw nuts onto the U shaped screws 5 Set the holder to the exact position and tighten the nuts evenly Warning Risk of damaging...

Page 16: ...ough the strapping band locks strapping screw is pushed up 5 Tighten the strapping bands as tight as possible by hand 6 Set the sensor holder to the correct position 7 Push down the strapping screw an...

Page 17: ...and as tight as possible by hand 5 Set the strapping band to the desired position 6 Push down the strapping screw and tighten the strapping band so that it cannot slip Second strapping band 7 Proceed...

Page 18: ...pping band around the pipe without twisting it 5 Guide the end of the strapping band through the strapping band lock strapping screw is pushed up 6 Tighten the strapping band as tight as possible by h...

Page 19: ...ensor and pipe Procedure 1 Set the distance between the sensors as per the value determined for the sensor distance Press the sensor down slightly to move it A0011529 Fig 13 Setting the distance betwe...

Page 20: ...can be secured with a screw nut or a lead seal not part of the scope of supply The bracket can only be released using an auxiliary tool A0011528 Fig 15 Fixing the sensor housing 5 Connect the connecti...

Page 21: ...hey are apart corresponds to the wire length SL Screw the fixer onto the measuring wire A0001112 Fig 16 Fixer a and cable lugs b at a distance that corresponds to the wire length SL 2 With the first m...

Page 22: ...ugh the center to the opposite edge Note Avoid to use a thick layer of the coupling fluid less is more Clean and reapply new coupling fluid when the sensor is removed from the pipe On rough pipe surfa...

Page 23: ...ction between the sensor and pipe Two sensors incl connecting cables Mounting rail and POSITION SENSOR installation distance The mounting rail has two rows with bores The bores in one of the rows are...

Page 24: ...mm 0 04 thick going from the groove through the center to the opposite edge Note Avoid to use a thick layer of the coupling fluid less is more Clean and reapply new coupling fluid when the sensor is r...

Page 25: ...play 1 Switch off power supply 2 Remove the cover of the electronics compartment 3 Affix local display 4 Switch on power supply Rotating the local display 1 Unscrew cover of the electronics compartmen...

Page 26: ...g 26 Mounting the transmitter A Direct wall mounting B Pipe mounting 3 8 Post installation check Perform the following checks after installing the measuring device in the pipe 190 7 48 Esc E A Esc E B...

Page 27: ...e gland holder g and into the connection compartment 4 Plug in the connectors of the sensor connecting cables Left sensor upstream a right sensor downstream b The connector engages with a click when c...

Page 28: ...ing mechanism This ensures that the cable entry will be a tight and b the cable is correctly grounded to the transmitter housing at the internal contact point D once tightended An external inspection...

Page 29: ...engths are available 5 m 10 m 15 m 30 m 60 m 16 ft 33 ft 49 ft 98 ft 197 ft Cable material PVC DN 50 to 4000 2 to 160 TPE V DN 15 to 65 to 2 Operating temperature 20 to 70 C 4 to 158 F Operation in zo...

Page 30: ...able for the power supply and the signal cable through the appropriate cable entries 4 Remove the terminal connectors from the transmitter housing and connect the cable for the power supply and the si...

Page 31: ...n issued by the HART Communication Foundation and in particular HCF LIT 20 HART a technical summary a0005573 Fig 31 Electrical connection of HART handheld Field Xpert SFX100 1 HART handheld Field Xper...

Page 32: ...cable entries and insert dummy plugs instead Do not remove the grommet from the cable entry a0001138 Fig 33 Installation instructions for cable entries on the transmitter housing Flowrate measuring se...

Page 33: ...Hz 20 to 28 V AC 50 to 60 Hz 10 to 40 V DC Do the cables comply with the specifications 29 Do the cables have adequate strain relief Is the cable type route completely isolated Without loops and cros...

Page 34: ...n as the HOME position operating mode Top line shows main measured values e g volume flow e g in ml min fl oz min Bottom line shows additional measured variables and status variables e g totalizer rea...

Page 35: ...ch group You select a group in order to access the individual functions for operating and parameterizing the measuring device 1 HOME position F Enter the function matrix 2 Select a function group e g...

Page 36: ...n safely stored in the EEPROM 4 2 2 Enabling the programming mode The function matrix can be disabled Disabling the function matrix rules out the possibility of inadvertent changes to device functions...

Page 37: ...gs etc Note The measuring device has access to all three command classes A list of all the Universal commands and Common Practice Commands can be found on 39 4 3 1 Operating options For the complete o...

Page 38: ...to the following device variables Primary process variable PV Volume flow Second process variable SV Totalizer Valid for device software V 1 01 XX Function DEVICE SOFTWARE HART device data Manufactur...

Page 39: ...ss variables using Command 51 Manufacturer specific units are represented using the HART unit code 240 2 Read the primary process variable as current in mA and percentage of the set measuring range Ac...

Page 40: ...mmands rev no Byte 6 software revision Byte 7 hardware revision Byte 8 additional device information Byte 9 11 device identification 12 Read user message Access type Read none Bytes 0 24 user message...

Page 41: ...number Access type Read none Bytes 0 2 production number 17 Write user message Access Write Any 32 character long text can be saved in the device under this parameter Bytes 0 23 desired user message...

Page 42: ...ecific units are represented using the HART unit code 240 38 Device status reset Configuration changed Access Write none Note This HART command can also be executed if the write protection is switched...

Page 43: ...h suit the device variable are transferred Byte 0 device variable code Byte 1 HART unit code Code of the supported device variables See data 38 Note If the written unit is not the correct one for the...

Page 44: ...ctive 5 C 281 Initialization 4 C 411 Upload download 3 F 001 Device fault 2 F 282 Data storage 1 F 283 Memory contents 0 F 062 Sensor connection Down 1 7 F 062 Sensor connection Up 6 F 881 Sensor sign...

Page 45: ...supply voltage The device is ready for operation The measuring device performs a number of self tests after power on As this procedure progresses the following sequence of messages appears on the loca...

Page 46: ...ensor Setup 78 Transmitter installed 30 Transmitter connected to power supply 30 2 FieldCare is a configuration software package for flowmeters in the field Conditions that must be met before determin...

Page 47: ...application System units Outputs Cable length CABLE LENGTH Display sensor position for sensor installation POSITION SENSOR Display wire length for sensor installation WIRE LENGTH Display sensor distan...

Page 48: ...g points Hinweis For information on installing and removing the T DAT 61 a0001221 en Fig 37 Data backup transmission with T DAT SAVE LOAD function Information on the LOAD and SAVE options available LO...

Page 49: ...s This can be achieved for example with shutoff valves upstream and or downstream of the measuring range or by using existing valves and gates 38 Standard operation valves 1 and 2 open Zero point adju...

Page 50: ...JUST NOT POSSIBLE When the zero point adjustment is completed the ZERO ADJUST function reappears on the display 8 Back to the HOME position Press and hold down Esc key X for more than 3 seconds Repeat...

Page 51: ...lacement of the coupling fluid is usually not required Note If too much coupling fluid is applied signal transmission is reduced by up to 10 dB a0005750 Fig 39 Application of the coupling fluid 1 Coup...

Page 52: ...67 NEMA 4X DK9WS P DN 50 to 300 0 to 130 C 2 to 12 32 to 266 F 2 0 MHz IP 67 NEMA 4X DK9WS S DN 100 to 4000 0 to 130 C 4 to 160 32 to 266 F 0 5 MHz IP 67 NEMA 4X IP 68 NEMA 6P DK9WS R DK9WS T Accesso...

Page 53: ...K9CM 2 DK9CM 3 DK9CM 4 DK9CM 6 DK9CM 7 Accessory Description Order code HART Communicator Field Xpert SFX 100 Handheld terminal for remote configuration and for obtaining measured values via the 4 to...

Page 54: ...d supports you in the administration of these devices Through the use of status information it is also an easy but effective means of monitoring the status of these devices See product list on the End...

Page 55: ...messages Diagnosis code messages help the user detect current conditions and errors Depending on the diagnosis code displayed it is then possible to service the measuring device Depending on the diag...

Page 56: ...t board Alarm F 283 Memory contents Error accessing EEPROM data Replace printed circuit board Alarm F 412 Writing backup DAT transmitter Data back up download to T DAT failed or error when accessing u...

Page 57: ...s finished Notice C 431 Calibration Static zero point adjustment is not possible or was canceled Check that the flow velocity is 0 m s Alarm C 453 Hide value Positive zero return active Caution This i...

Page 58: ...quired if the measuring device indicates zero or low flow In the SENSOR CONFIGURATION function change the number of traverses from 2 or 4 to 1 or 3 and mount the sensors accordingly S 461 Signal outpu...

Page 59: ...of gas bubbles 2 Activate the ON VALUE LOW FLOW CUT OFF function i e enter or increase the value for the switching point The current output signal is always 4 mA irrespective of the flow signal at any...

Page 60: ...mA HART NAMUR 3 5 mA 4 20 mA HART US 3 75 mA MAXIMUM VALUE 4 20 mA 25 mA 25mA 4 20 mA NAMUR 22 6 mA 4 20 mA US 22 6 mA 4 20 mA 25 mA HART 25 mA 4 20 mA HART NAMUR 22 6 mA 4 20 mA HART US 22 6 mA ACTUA...

Page 61: ...ts directly from your Endress Hauser service organization by quoting the serial number printed on the transmitter nameplate 7 1 Choose the Endress Hauser Device Viewer via web browser www endress com...

Page 62: ...rer s specifications Caution Use only genuine Endress Hauser parts Commissioning a new electronics board 1 Switch off power supply 2 Unscrew cover of the electronics compartment from the transmitter h...

Page 63: ...a Local display b Latches c Connectors for sensor cable d Connector for power supply e Connector for current output and pulse status output f Connector of local display g Securing screws of the board...

Page 64: ...er of the electronics compartment from the transmitter housing 3 Press the side latches and flip down the cover of the connection compartment 4 Remove the connector for the power supply a 5 Replace de...

Page 65: ...g instructions if necessary for example a safety data sheet as per EC REACH Regulation No 1907 2006 Remove all residues Pay special attention to the grooves for seals and crevices which could contain...

Page 66: ...le of transit time difference Measuring system The measuring system consists of a transmitter and sensors The following version is available Version for installing in safe area Transmitter Prosonic Fl...

Page 67: ...z Status output for example can be configured for error messages empty pipe detection flow recognition limit value Signal on alarm Current output pulse output Failsafe mode can be selected 109 Status...

Page 68: ...Connecting cable sensor transmitter Cable gland for one connecting cable 1 8 mm per cable entry Cable gland M20 1 5 Thread for cable entry NPT G Cable gland for two connecting cables 2 4 mm per cable...

Page 69: ...ic Flow 91W DN 15 to 65 to 2 TPE V Cable length For use in a non hazardous zone 5 to 60 m 16 4 to 196 8 ft For use in a hazardous zone 5 to 30 m 16 4 to 98 4 ft Note To ensure correct measuring result...

Page 70: ...he sum of the two measured errors is the measured error at the measuring point A0011347 Fig 45 Example of the measured error in a pipe with a nominal diameter DN 200 a Measured error of the device 0 5...

Page 71: ...ax 0 3 for flow velocities 0 3 m s 0 98 ft s 9 1 7 Operating conditions Installation Installation instructions Any orientation vertical horizontal Restrictions and additional installation instructions...

Page 72: ...n warm climatic regions Storage temperature The storage temperature corresponds to the operating temperature range of the measuring transmitter and the appropriate measuring sensors and the correspond...

Page 73: ...ng powder coated die cast aluminum Sensor Prosonic Flow W clamp on version Sensor holder stainless steel 1 4308 CF 8 Sensor housing stainless steel 1 4301 304 Strapping bands bracket stainless steel 1...

Page 74: ...for Electrical and Electronic Test Measuring Controlling and related Equipment General Requirements Pollution degree 2 CAN CSA C22 2 No 1010 1 92 Safety requirements for Electrical Equipment for Meas...

Page 75: ...TH 87 FIELDBUS ADDRESS 92 ZERO POINT 94 CIRCUMFERENCE 95 LINER THICKNESS 98 SOUND VELOCITY LIQUID 100 SOUND VELOCITY 77 UNIT VOLUME 79 ACCESS CODE 81 CONTRAST LCD 83 OVERFLOW 84 VALUE 20 mA 86 PULSE V...

Page 76: ...ZERO RETURN 108 PREV SYST COND 109 VALUE SIM MEAS 111 SENSOR CONFIG 102 ZERO POINT 104 MEASURING MODE 106 ACTUAL SYS COND 109 SIM MEASURAND 111 Functions SENSOR TYPE 102 CAL FACTOR 104 INSTL DIR SENSO...

Page 77: ...digit floating point number including unit and sign e g 5 5445 dm3 min 1 4359 m3 h 731 63 gal d etc SOUND VELOCITY The current measured sound velocity in the liquid appears on the display Display 5 di...

Page 78: ...OS SENSOR POS SENSOR WIRE LENGTH SENSOR DISTANCE The following information is required for a successful setup Sound velocity of the liquid Operating temperature Pipe circumference or pipe outer diamet...

Page 79: ...in Kgal h Kgal day Million gallons Mgal s Mgal min Mgal h Mgal day Barrel normal fluids 31 5 gal bbl bbl s bbl min bbl h bbl day Barrel beer 31 0 gal bbl bbl s bbl min bbl h bbl day Barrel petrochemic...

Page 80: ...the unit for velocity The unit you select here is also valid for Sound velocity Flow velocity Options m s ft s Factory setting m s UNIT VISCOSITY Use this function to select the unit for liquid viscos...

Page 81: ...programming is disabled You can activate programming by entering your private code factory setting 91 see also the subsequent DEFINE PRIVATE CODE function User input Max 4 digit number 0 to 9999 Note...

Page 82: ...to the T DAT backup When exchanging the transmitter the data can be loaded from the T DAT to the new transmitter EEPROM Options CANCEL SAVE from EEPROM to T DAT LOAD from the T DAT to the EEPROM Facto...

Page 83: ...ue and the engineering unit e g 1 2 l h indicating that the measuring system is computing with more decimal places than can be shown on the display CONTRAST LCD Use this function to optimize display c...

Page 84: ...the UNIT VOLUME function 79 OVERFLOW The total for the totalizer s overflow aggregated since measuring commenced appears on the display Total flow quantity is represented by a floating point number c...

Page 85: ...ART NAMUR 4 20 mA US 4 20 mA HART US Factory setting 4 20 mA 25 mA HART NAMUR Current span operational range and signal on alarm level a0005392 A Work range m Work range n Lower signal on alarm level...

Page 86: ...sign Factory setting Depends on nominal diameter and country value dm3 to m3 or US gal to US Mgal Corresponds to the factory setting for the full scale value 113 Note The appropriate unit is taken fr...

Page 87: ...Note The appropriate unit is taken from the SYSTEM UNITS group PULSE WIDTH Note This function is not available unless the PULSE setting was selected in the OPERATING MODE function Use this function t...

Page 88: ...osed behavior in other words the output is closed transistor conductive when normal error free measuring is in progress It is very important to read and comply with the information on the switching ch...

Page 89: ...The value can be equal to greater than or less than the switch on point Positive and negative values are permissible User input 5 digit floating point number unit Factory setting 0 unit Note The appr...

Page 90: ...example the switch point entered is 1 m3 h the status output switches off at 1 m3 h not conductive and switches on again at 1 m3 h conductive Set the switch point to 0 if your process calls for direct...

Page 91: ...ve A0001237 System error or process error Notice Continuation of measuring not conductive A0001239 Alarm or notice message System OK conductive A0001237 Alarm Failsafe mode or Notice Continuation of m...

Page 92: ...the local display or via the HART protocol User input Max 16 character text permitted characters are A Z 0 9 underscore space period Factory setting _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ without text FIELD...

Page 93: ...User input 5 digit floating point number unit Factory setting Depends on nominal diameter and country value dm3 to m3 or US gal Corresponds to the factory setting for the low flow 113 Note The approp...

Page 94: ...is overshot check whether the pipe actually has zero flow For example sunshine can partially warm the pipe and the resulting movement in liquid is measured as flow Programming is locked during zero po...

Page 95: ...e function PIPE STANDARD and thus a pipe standard is not defined Options CARBON STEEL DUCTILE IRON STAINLESS STEEL ALLOY C PVC GRP ASBESTOS CEMENT PE LDPE HDPE PVDF PTFE PA PP GLASS PYREX OTHER Factor...

Page 96: ...E DIAMETER Use this function to display the pipe outer diameter The pipe outer diameter or the pipe circumference must be specified User input Fixed point number 10 0 to 5000 0 mm Factory setting 33 7...

Page 97: ...dress Hauser 97 WALL THICKNESS Use this function to display the wall thickness of the pipe The wall thickness must be entered User input Fixed point number 0 1 to max 1000 mm depends on nominal diamet...

Page 98: ...display the sound velocity of the liner This is specified by the option selected in the function LINER MATERIAL If you edit the predetermined value the liner material will be reset to the option OTHER...

Page 99: ...ry setting WATER Note The selection specifies the values for the sound velocity and viscosity If OTHER is selected these must be entered via the SOUND VELOCITY LIQUID and VISCOSITY functions TEMPERATU...

Page 100: ...unfavorable signal conditions signal strength 50 a0001246 1 Sound velocity liquid n Lower search range defined in the function SOUND VELOCITY NEGATIVE o Upper search range defined in the function SOUN...

Page 101: ...Y POSITIVE Use this function to specify the upper search range for the sound velocity of the liquid User input Fixed point number 0 to 1000 m s Factory setting 500 m s Note Pay particular attention to...

Page 102: ...han DN 600 for certain plastic pipes with a wall thickness greater than 4 mm or if the signal strength is not sufficient in other arrangements 2 traverses is the recommended configuration for pipes sm...

Page 103: ...WIRE LENGTH The wire length for assembling the sensors at the correct distance apart appears on the display Display max 4 digit number including unit e g 200 mm Note This function is only available if...

Page 104: ...is function to call up the zero point correction currently used Data indicated 5 digit floating point number with sign e g 0200 0 ZEROPOINT STAT Use this function to call up or manually change the sta...

Page 105: ...SYSTEM PARAMETER Functional description SYSTEM PARAMETER ISTALLATION DIRECTION SENSOR Use this function to reverse the sign of the flow quantity if necessary Options FORWARDS flow as indicated by the...

Page 106: ...output positive or negative full scale value n flow direction Flow components in the opposite direction are not taken into account suppression Example for current output a0001248 SYMMETRY The output...

Page 107: ...RY The status output signal switches at the defined switch points irrespective of the sign In other words if you define a switch point with a positive sign the status output signal switches as soon as...

Page 108: ...ry setting OFF FLOW DAMPING Use this function to set the filter depth of the digital filter The sensitivity of the measurement signal can be reduced with respect to interference peaks e g in the event...

Page 109: ...RRENT SPAN function on 85 MAXIMUM VALUE The current output adopts the value of the upper signal on alarm level as defined in the CURRENT SPAN function on 85 ACTUAL VALUE Measuring value output based o...

Page 110: ...to the higher order controller process controller etc It is therefore imperative to check in advance in order to make sure whether a delay of this nature could affect the safety requirements of the p...

Page 111: ...ether they respond correctly During this time the words SIMULATION MEASURAND appear on the display Options OFF VOLUME FLOW Factory setting OFF Note The measuring device cannot be used for measuring wh...

Page 112: ...ION 10 21 Group AMPLIFIER VERSION Functional description SENSOR VERSION SERIAL NUMBER Use this function to view the serial number of the measuring system Functional description AMPLIFIER VERSION SOFTW...

Page 113: ...m s 2 5 gal min Full scale value v 2 5 m s 200 gal min Pulse value 2 0 gal Unit totalizer gal Unit length mm Unit temperature C Country Language Australia English Belgium English Canada English China...

Page 114: ...8 DEVICE ID 92 Device variable using the HART protocol 38 Diagnosis messages 56 Display Display and operating elements 34 Elements 34 73 Rotating 25 See Display Temporary for blind version 25 Document...

Page 115: ...ation Prosonic Flow P DN 15 to 65 Retainer with strapping bands 16 Retainer with U shaped screws 15 Strapping bands large nominal diameters 18 Strapping bands medium nominal diameters 17 Medium pressu...

Page 116: ...D VELOCITY POSITIVE 101 Spare parts 61 Standards guidelines 74 Storage temperature 72 SUM 84 Supply voltage 67 SW REV NUMBER 112 Switch on measuring device 45 Switching behavior of the status output 9...

Page 117: ...ktiv Please tick should one of the above be applicable include security sheet and if necessary special handling instructions Zutreffendes ankreuzen trifft einer der Warnhinweise zu Sicherheitsdatenbla...

Page 118: ...www endress com worldwide BA00100D 06 EN 13 11 71130013 FM SGML6 0 ProMoDo...

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