Endress+Hauser Micropilot M FMR250 Operating Instructions Manual Download Page 20

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Installation

Micropilot M FMR250 FOUNDATION Fieldbus

Hauser

3.4

Installation instructions

3.4.1

Mounting kit

In addition to the tool needed for flange mounting, you will require the following tool:
• A key AF60 for threaded boss
• 4 mm (0.16 in) Allen wrench for turning the housing

3.4.2

Installation in vessel (free space)

Optimum mounting position

L00-FMR250xx-17-00-00-en-009

90°

DN80…200

ANSI 3…8”

90°

1½” BSPT (R 1½”)

1½ NPT

example of a marker on a instrument

flange or threaded boss

at version with top target positioner, the marker is at the housing adapter

(opposite the air purge connection)

Summary of Contents for Micropilot M FMR250

Page 1: ...BA336F 00 EN 03 10 71112115 Valid as of software version 01 05 00 Operating Instructions Micropilot M FMR250 Level Radar ...

Page 2: ...face add agitator input E see sketch input E see sketch input F see sketch input F see sketch only for bypass stilling well ok too small too big unknown manual displayed see sketch D and L are confirm or specify range suggestion 000 measured value Group selection 00 basic setup 01 safety settings 0C system parameter 09 display 0E envelope curve 04 linearisation 05 extended calibr 06 output HART FF...

Page 3: ...municator 375 475 41 6 Commissioning 43 6 1 Function check 43 6 2 Unlocking the device 43 6 3 Resetting the device 45 6 4 Commissioning by the display and operatig module 47 6 5 Basic Setup with the Endress Hauser operating program 60 6 6 Commissioning with a FOUNDATION Fieldbus configuration tool 64 6 7 Commissioning with the Field Communicator 375 475 69 7 Maintenance 70 8 Accessories 71 8 1 Wea...

Page 4: ...een read and understood and the instructions followed Modifications and repairs to the device are permissible only when they are expressly approved in the manual 1 3 Operational safety and process safety Alternative monitoring measures must be taken to ensure operational safety and process safety during configuration testing and maintenance work on the device 1 3 1 Hazardous areas Measuring system...

Page 5: ...xplosion hazardous areas Devices located in and wiring entering areas with the designation explosion hazardous areas must conform with the stated type of protection Safe area non explosion hazardous area Symbol used in drawings to indicate if necessary non explosion hazardous areas Devices located in safe areas still require a certificate if their outputs run into explosion hazardous areas Electri...

Page 6: ...y 8 Current supply 9 Ambient temperature 10 Cable specification 11 Factory sealed 12 Radio equipment number 13 TÜV identification mark 14 Certificate symbol optional e g Ex NEPSI 15 ertificate symbol optional e g 3A 16 Certificate symbol optional e g SIL FF 17 Place of production 18 Degree of protection e g IP65 IP67 19 Certificates and approvals 20 Document number of safety instructions e g XA ZD...

Page 7: ...0mm 4 6 Parabolic 200mm 8 9 Special version 30 Antenna seal Temperature E FKM Viton GLT 40 200 C 40 392 F Y Special version 40 Antenna extension 1 Not selected 2 250mm 10 3 450mm 18 9 Special version 50 Process connection GGJ Thread EN10226 R1 1 2 316L GNJ Thread ANSI NPT1 1 2 316L X3J UNI flange DN200 8 200 316L max PN1 14 5lbs 1K compatible DN200 PN10 16 8 150lbs 10K 200 X5J UNI flange DN250 10 ...

Page 8: ...isplay Accessory Y Special version 70 Housing A F12 Alu coated IP65 NEMA4X B F23 316L IP65 NEMA4X C T12 Alu coated IP65 NEMA4X separate connection compartment D T12 Alu coated IP65 NEMA4X OVP separate connection compartment OVP overvoltage protection Y Special version 80 Cable entry 2 Gland M20 EEx d thread M20 3 Thread G1 2 4 Thread NPT1 2 9 Special version 90 Additional option K Air purge connec...

Page 9: ...ark declaration of conformity The device is designed to meet state of the art safety requirements has been tested and left the factory in a condition in which it is safe to operate The device complies with the applicable standards and regulations as listed in the EC declaration of conformity and thus complies with the statutory requirements of the EC directives Endress Hauser confirms the successf...

Page 10: ... measuring instrument so that is protected against impacts for storage and transport The original packing material provides the optimum protection for this The permissible storage temperature is 40 C to 80 C 40 F to 176 F or 50 C to 80 C 58 F to 176 F DN80 200 ANSI 3 8 3 3 1 1 2 2 9 0 90 90 90 90 90 F12 F23 housing T12 housing Turn housing At mounting adjust the marking at the instrument flange In...

Page 11: ...06 00 00 en 001 L00 T12xxxx 06 00 00 en 001 L00 F23xxxx 06 00 00 en 001 ENDRESS HAUSER 65 2 56 78 3 07 max 110 4 33 mm in 85 3 35 150 5 91 ø129 ø5 08 Aluminium F12 housing ENDRESS HAUSER 78 3 07 85 3 35 65 2 56 162 6 38 max 100 4 33 94 3 7 mm in ø129 ø5 08 Aluminium T12 housing max 94 3 7 mm in 93 3 66 ø129 ø5 08 150 5 91 40 1 57 316L F23 housing ...

Page 12: ...0 5 L1 mm d mm D mm D mm D mm 220 210 228 6 20 18 23 9 DN 100 DN 100 4 øD ø225 DN100 340 DN200 ø ø405 DN250 43 b 8 23 ø60 ø60 ø60 Horn antenna Option 4 5 for 10K Flange Flange to JIS B2220 for 150 lbs Flange Flange to ANSI B16 5 for PN10 16 Antenna size Horn antenna Flange Flange to EN 1092 1 agreeable to DIN 2527 F12 T12 F23 housing Threaded connection BSPT R1 or 1 NPT 1 Flange DN80 100 or equiva...

Page 13: ... 6 20 18 23 9 DN 100 DN 100 4 40 27 108 40 108 108 108 øD ø340 DN200 ø405 DN250 ø225 DN100 340 DN200 ø ø405 DN250 43 b 8 8 23 ø60 ø60 ø60 ø60 Antenna size Parabolic antenna Antenna size flange Parabolic antenna Parabolic antenna Option G H Horn antenna Option D E for 10K Flange Flange to JIS B2220 for 150 lbs Flange Flange to ANSI B16 5 for PN10 16 Antenna size Horn antenna Flange Flange to EN 109...

Page 14: ...ounterflange before the bolts are tightened a0011486 en ø175 4x90 4x90 ø225 ø19 ø23 A A A A A A A A 8 ø340 ø405 4 x 9 0 6 x 6 0 6 x 6 0 ø26 ø26 ø29 ø358 ø294 5 ø185 5 ø80 3 Endress Hauser UNI flange DN100 compatible with DN100 PN10 16 ANSI 4 150 lbs JIS 10K 100A Endress Hauser UNI flange DN200 compatible with DN200 PN10 16 ANSI 8 150 lbs JIS 10K 200A Endress Hauser UNI flange DN250 compatible with...

Page 15: ...R250 FOUNDATION Fieldbus Installation Endress Hauser 15 Top target positioner with Endress Hauser UNI flange a0011477 en A A A A 15 8 40 ø85 E H UNI flange DN100 200 250 clamping screw 3 x M8 shifty at 120 Viton seal ...

Page 16: ...connection can prevent clogging of the antenna L00 FMR250xx 17 00 00 xx 003 1 2 3 4 Vessel installations Avoid any installations 1 like limit switches struts etc inside the signal beam ä 17 Beam angle Symmetrical installations 2 i e reinforcing rings heating coils etc can also interfere with the measurement Optimization options Antenna size the bigger the antenna the smaller the beam angle the les...

Page 17: ...aulburg Made in Germany Maulburg T 70 C A t 85 C VH 00 VH 00 Endress H auser Endress H auser V H ENDRESS HAUSE R MICROPILOT II IP 65 Order Code Ser No Messbereich Measuring range U 16 36 V DC 4 20 mA max 20 m Made in Germany Maulburg Made in Germany Maulburg T 70 C A t 85 C 1 2 3 VH 00 VH 00 Endress H auser Endress H auser V H ENDRESS HAUSE R MICROPILOT II IP 65 Order Code Ser No Messbereich Measu...

Page 18: ...evels In order to guarantee the required accuracy in these cases it is recommended to position the zero point at a distance C above the bottom see Fig In principle it is possible to measure up to the tip of the antenna with the FMR250 However due to considerations regarding abrasion and build up and depending on the orientation of the product surface angel of repose the end of the measuring range ...

Page 19: ... poor reflection properties small DC For examples refer to table below Angle of repose Extremely loose surfaces of bulk solids e g bulk solids with low bulk weight for pneumatic filling Build up above all of moist products The following table describes the media groups and the dielectric constant εr The respective lower group applies for very loose or loosened bulk solids Media group DC εr Example...

Page 20: ...ool A key AF60 for threaded boss 4 mm 0 16 in Allen wrench for turning the housing 3 4 2 Installation in vessel free space Optimum mounting position L00 FMR250xx 17 00 00 en 009 9 0 90 90 90 DN80 200 ANSI 3 8 90 1 BSPT R 1 or 1 NPT example of a marker on a instrument flange or threaded boss 1 1 at version with top target positioner the marker is at the housing adapter opposite the air purge connec...

Page 21: ...ent The horn antenna should protrude from the nozzle If this is not possible for mechanical reasons larger nozzle heights can be accepted Note Please contact Endress Hauser for application with higher nozzle Vertical horn antenna Ideally the horn antenna should be installed vertically To avoid interference reflections or for optimum alignment within the vessel the FMR250 with optional top target p...

Page 22: ...rom the nozzle roof so as not to inhibit alignment Note For applications with higher nozzle it may be necessary to install the parabolic antenna completely in the nozzle 2 The maximum height of the nozzle Hmax to the parabolic mirror option G H should not exceed 500 mm 19 7 in Interfering edges within the nozzle should be avoided Vertical parabolic antenna Ideally the parabolic antenna should be i...

Page 23: ...rabolic antenna option G H a0011471 en H D D mm inch 200 mm 8 250 mm 10 173 6 81 236 9 29 50 1 96 50 1 96 H mm inch 1 for installation in nozzle you can dismantle the parabolic reflector 4 bolts standard installation nozzle Antenna size Caution At hinged flanges the length of the antenna must be taken into account 1 without antenna extension ...

Page 24: ...2 Align antenna axis here this is possible up to max 15 in all directions 3 Tighten screws Integrated air purge connection 15 15 In extremely dusty applications the integrated air purge connection can prevent clogging of the antenna Pulsed operation is recommended Pulsed operation max pressure of purge air 6 bar abs 87 psi Permanent operation recommended pressure range of the purge air 200 mbar to...

Page 25: ...check After the measuring instrument has been installed perform the following checks Is the measuring instrument damaged visual check Does the measuring instrument correspond to the measuring point specifications such as process temperature pressure ambient temperature measuring range etc Is the flange marking correctly aligned ä 10 Have the flange screws been tightened up with the respective tigh...

Page 26: ...ly must be intrinsically safe The electronics and the current output are galvanically separated from the antenna circuit Connect up the Micropilot M as follows Unscrew housing cover 2 Remove any display 3 if fitted Remove cover plate from terminal compartment 4 Pull out terminal module slightly using pulling loop Insert cable 5 through gland 6 Use screened twisted wire pair Only earth screen condu...

Page 27: ...specific cable gland Connect up the Micropilot M as follows Before unscrew housing cover 2 at seperate connection room turn off the power supply Insert cable 3 through gland 5 Use screened twisted wire pair Only ground screening of the line 5 on sensor side Make connection see pin assignment Tighten cable gland 4 Screw on housing cover 2 Switch on power supply Before connection please note the fol...

Page 28: ...9689 Maulburg if modification see sep label X MICROPILOT M PN 275 psi Tantenna max 200 C 0499 34 04 250001893 F LN 1700MM T 70 C amb Before connection please note the following Connect potential matching line to transmitter earth terminal before connecting up the device Tighten the locking screw It forms the connection between the antenna and the housing earth potential FOUNDATION Fieldbus devices...

Page 29: ...opilot M with T12 housing housing version D ä 6 is equipped with an internal overvoltage protection 600 V surge arrester according to DIN EN 60079 14 or IEC 60060 1 impulse current test 8 20 μs Î 10 kA 10 pulses Connect the metallic housing of the Micropilot M to the vessel wall or screen directly with an electrically conductive lead to ensure reliable potential matching Supply voltage 9 V to 30 V...

Page 30: ...itable for high frequency use e g ceramic 10 nF 250 V Caution Applications which are subject to the explosion prevention permit only under special conditions the repeated grounding of the protective screen see to EN60079 14 4 4 Degree of protection with closed housing IP65 NEMA4X higher degree of protection e g IP68 on request with open housing IP20 NEMA1 also ingress protection of the display ant...

Page 31: ...rt J K L T U V _ D E F Hot Key Hot Key M N O W X Y Z 4 7 2 5 8 0 375 FIELD COMMUNICATOR 3 6 9 9 6 DELTABAR ONLINE 1 QUICK SETUP 2 OPERATING MENU 4 SV 0 C 3 PV 352 mbar HELP SAVE dsdmdm df das asdas fa asas la 1 Copy G H I P Q R S A B C Paste Page On Page Up Delete Bksp Insert J K L T U V _ D E F Hot Key Hot Key M N O W X Y Z 4 7 2 5 8 0 375 FIELD COMMUNICATOR 3 6 9 9 6 DELTABAR ONLINE 1 QUICK SETU...

Page 32: ...mote operation FOUNDATION Fieldbus configuration tool e g DeltaV or ControlCare Field Communicator 375 475 Parameter access by remote operation The following parameters can be accessed by remote operation Parameters of the device specific blocks Sensor Block Diagnostic Block Display Block Parameters of the FOUNDATION Fieldbus function blocks L00 FMU4XXXX 02 00 00 YY 006 The highlighted parameters ...

Page 33: ...eans of a 500 mm 19 7 in cable Note To access the display the cover of the electronic compartment may be removed even in hazardous area IS and XP ENDRESS HAUSER E ENDR ESS HAUS ER MICR OPIL OT II ENDR ESS HAUS ER MICR OPIL OT II IP 65 IP 65 Order Code Ser No Order Code Ser No Messbe reich Measur ing range Messbe reich Measur ing range U 16 36 V DC 4 20 mA U 16 36 V DC 4 20 mA max 20 m max 20 m Mad...

Page 34: ... S S O O F F F F HOME FG00 F000 F001 F002 F003 F004 FG01 FG02 FG03 FG04 FG05 FG06 FG07 ENDRESS HAUSER E Headline Position indicator Main value Unit Symbol Selection list Function groups Functions Help text Envelope curve Bargraph Sybmol Meaning ALARM_SYMBOL This alarm symbol appears when the instrument is in an alarm state If the symbol flashes this indicates a warning LOCK_SYMBOL This lock symbol...

Page 35: ...on list Edit numeric value within a function Xor Z Navigate to the left within a function group F Navigate to the right within a function group confirmation O and F or S and F Contrast settings of the LCD O and Sand F Hardware lock unlock After a hardware lock an operation of the instrument via display or communication is not possible The hardware can only be unlocked via the display An unlock par...

Page 36: ... function group include e g media type 001 tank shape 002 medium property 003 process cond 004 empty calibr 005 etc If for example the application of the instrument is to be changed carry out the following procedure 1 Select the basic setup 00 function group 2 Select the media type 001 function group 3 Select the tank shape 002 function where the existing tank shape is selected Identifying the fun...

Page 37: ... or b confirms selection appears in front of the selected parameter c confirms the edited value system quits Edit mode d interrupts selection system quits Edit mode a Press or to edit the first character of the e g empty calibr 005 b positions the cursor at the next character a until you have completed your input c if a symbol appears at the cursor press to accept the value entered system quits Ed...

Page 38: ...w endress com È select your country È search FieldCare È FieldCare È Technical Data Functions FieldCare supports the following functions Configuration of transmitters in online operation Singal analysis via envelope curve Tank linearisation Loading and saving device data upload download Documentation of the measuring point Connection with FXA291 USB L00 FMxxxxxx 04 00 00 yy 024 For details refer t...

Page 39: ...Micropilot M FMR250 FOUNDATION Fieldbus Operation Endress Hauser 39 Signal analysis via envelope curve MicropilotM en 306 Tank linearisation MicropilotM en 307 ...

Page 40: ...blocks and their parameters They offer guided setups with the help of menus and methods Capability file cff This file enables offline configuration and describes the device capability in terms of communication stack and function blocks The file names consist of the following parts Device Revision 0C3 1 DD Revision 0C4 1 use the most current version CFF Revision use the most current version Example...

Page 41: ...wnloaded from the internet at www fieldcommunicator com The DDs can also be updated by the update functionality of the Field Communicator 375 475 5 5 3 User interface The device parameters are arranged in blocks The Field Communicator 375 475 uses this block structure to access the parameters You can navigate within the structure by the arrow keys and the Enter key Alternatively you can use the to...

Page 42: ... RESOURCE Auto Block Type RES_BL ANALOG_IN AI OOS SENSOR_B Custom OOS Delete Micropilot M E H_MICROPILOT_M_XXXXXX SENSOR_BLOCK_XXXXXXXXXXXXXXXX dsdmdm df das asdas fa asas la LAS Label Units Other All Calibration Met 9 Value Status Process Micropilot M E H_MICROPILOT_M_XXXXXX SENSOR_BLOCK_XXXXXXXXXXXXXXXX dsdmdm df das asdas fa asas la LAS Label Units Other All 9 Value Status Process Page Dn Calib...

Page 43: ... parameter changes On delivery the device is unlocked In other cases however it may have been locked in one of the following ways 6 2 1 DIP switch under the housing cover Locking and unlocking L00 FMxxxxxx 19 00 00 en 002 WP on parametrization locked WP off parametrization unlocked SIM on simulation possible in Analog Input Block by configuration tool SIM off simulation not possible in Analog Inpu...

Page 44: ...rs of the device specific blocks Sensor Block Diagnostic Block Display Block Endress Hauser service parameters 6 2 3 Locking parameter Locking Enter a number other than 2457 into the unlock parameter 0A4 function FOUNDATION Fieldbus Diagnsotic Block parameter PAROPERATIONMODE Unlocking Enter 2457 into the unlock parameter 0A4 function FOUNDATION Fieldbus Diagnostic Block parameter PAROPERATIONMODE...

Page 45: ...0A3 function in the diagnostics 0A function group FOUNDATION Fieldbus Diagnostic Block Parameter PARRESET reset Parameters affected All parameters of the device specific blocks Sensor Block Diagnostic Block Display Block L00 FMU4XXXX 02 00 00 YY 008 Effects of the reset All customer parameters are reset to their default values Customer interference echo suppression is not deleted Linearisation is ...

Page 46: ...br 05 function group select the selection 050 function 2 Select extended map 3 Go to the cust tank map 055 function and select the required option reset deletes the existing tank map inactive deactivates the tank map but does not delete it It can be re activated when required active activates the tank map Resetting the tank map with an Endress Hauser operating program 1 In the function group exten...

Page 47: ...irst initialised L00 fmp fxxx 20 00 00 en 003 Then the following appear for approximately five seconds Device type Software version Type of digital communication signal Press F to exit this display L00 fmr fxxx 20 00 00 en 103 On first power up you are requested to select the language for the display texts L00 fmrxf092 20 00 00 en 001 Then you are requested to select the unit of length for your me...

Page 48: ...on liquid only the following functions can be adjusted With the selection solids only the following functions can be adjusted tank shape 002 vessel silo 00A medium property 003 medium property 00B process cond 004 process cond 00C empty calibr 005 empty calibr 005 full calibr 006 full calibr 006 pipe diameter 007 check distance 051 check distance 051 range of mapping 052 range of mapping 052 start...

Page 49: ... dielectric constant Selection unknown DC 1 9 DC 1 9 4 DC 4 10 DC 10 ENDRESS HAUSER E dome ceiling flat ceiling sphere horizontal cyl bypass stilling well ENDRESS HAUSER E Product class DC εr Examples A 1 4 to 1 9 non conducting liquids e g liquefied gas 1 1 Treat Ammonia NH3 as a medium of group A i e use FMR230 in a stilling well B 1 9 to 4 non conducting liquids e g benzene oil toluene C 4 to 1...

Page 50: ...erage values The averaging filters and output damping are set to high values steady meas value precise measurement slower reaction time Special filters to smooth the input signals are emphasised smoothed meas value medium fast reaction time agitator fast change test no filter Agitated surfaces with possible vortex due to agitators Rapid change of level particularly in small tanks All filters can b...

Page 51: ... This function is used to select the dielectric constant Selection unknown DC 1 6 1 9 DC 1 9 2 5 DC 2 5 4 DC 4 7 DC 7 The respective lower group applies for very loose or loosened bulk solids ENDRESS HAUSER E ENDRESS HAUSER E Media group DC εr Examples A 1 6 to 1 9 Plastic granulate White lime special cement Sugar B 1 9 to 2 5 Portland cement plaster C 2 5 to 4 Grain seeds Ground stones Sand D 4 t...

Page 52: ... change slow change test no filter Function empty calibr 005 This function is used to enter the distance from the flange reference point of the measurement to the minimum level zero L00 FMR2xxxx 14 00 06 en 008 Caution For dish bottoms or conical outlets the zero point should be no lower than the point at which the radar beam hits the bottom of the tank ENDRESS HAUSER E ENDRESS HAUSER E ...

Page 53: ...ntenna L00 FMR2xxxx 14 00 06 en 009 Note If bypass or stilling well was selected in the tank shape 002 function the pipe diameter is requested in the following step Function pipe diameter 007 This function is used to enter the pipe diameter of the stilling well or bypass pipe L00 FMR2xxxx 14 00 00 en 011 Microwaves propagate more slowly in pipes than in free space This effect depends on the inside...

Page 54: ...nction check distance 051 This function triggers the mapping of interference echoes To do so the measured distance must be compared with the actual distance to the product surface The following options are available for selection Selection distance ok dist too small dist too big dist unknown manual L00_FMR2xxxxx 14 00 06 en 010 distance ok mapping is carried out up to the currently measured echo T...

Page 55: ...f a mapping already exists it is overwriten up to the distance specified in range of mapping 052 Beyond this value the existing mapping remains unchanged Function range of mapping 052 This function displays the suggested range of mapping The reference point is always the reference point of the measurement This value can be edited by the operator For manual mapping the default value is 0 m Function...

Page 56: ...stment are displayed Check whether the values correspond to the actual level or the actual distance The following cases can occur Distance correct level correct continue with the next function check distance 051 Distance correct level incorrect Check empty calibr 005 Distance incorrect level incorrect continue with the next function check distance 051 ENDRESS HAUSER E After 3 s the following messa...

Page 57: ...o displayed Function recording curve 0E2 This function defines whether the envelope curve is read as a single curve or cyclic Note If the cyclical envelope curve is active in the display the measured value is refreshed in a slower cycle time It is therefore recommended to exit the envelope curve display after optimising the measuring point An orientation of the Micropilot can help to optimise meas...

Page 58: ... en 004 Horizontal Zoom mode Firstly go into the envelope curve display Then press O or S to switch to the envelope curve navigation You are then in Horizontal Zoom mode Either or is displayed O increases the horizontal scale S reduces the horizontal scale L00 FMxxxxxx 07 00 00 yy 007 minimum distance of the plot maximum distance of the plot distance of evaluated echo interference echo evaluated e...

Page 59: ...ow have the following options O increases the vertical scale S reduces the vertical scale The display icon shows the current zoom factor to L00 FMxxxxxx 07 00 00 yy 009 Exiting the navigation Press F again to run through the different modes of the envelope curve navigation Press O and S to exit the navigation The set increases and shifts are retained Only when you reactivate the recording curve 0E...

Page 60: ...avigation window The following display appears on the screen Basic Setup step 1 4 media type if liquid is selected in the media type function for level measurement in liquids if solid is selected in the media type function for level measurement in solids Note Each parameter that is changed must be confirmed with the RETURN key MicropilotM en 411 The Next button moves you to the next screen display...

Page 61: ...tup step 2 4 Enter the application parameters Vessel silo Medium property Process cond MicropilotM en 412 Basic Setup step 3 4 If metal silo concrete silo is selected in the vessel silo function the following display appears on the screen Empty calibr Full calibr MicropilotM en 413 ...

Page 62: ...This step starts the tank mapping The measured distance and the current measured value are always displayed in the header MicropilotM en 404 6 5 1 Signal analysis via envelope curve After the basic setup an evaluation of the measurement using the envelope curve is recommended MicropilotM en 306 ...

Page 63: ...Commissioning Endress Hauser 63 6 5 2 User specific applications operation For details of setting the parameters of user specific applications see separate documentation BA291F 00 EN Description of Instrument Functions on the enclosed CD ROM ...

Page 64: ...the configuration tool and load the Device Descriptions ffo sym and if required by the tool cff Ensure you use the correct files ä 40 2 The first time it is connected the device reports as follows FMR24x FF DevRev5 in NIConfig 3 Identify the device using the DEVICE_ID and assign the desired field device tag name PD_TAG Factory setting PD_TAG E H_MICROPILOT_M_XXXXXXXX Device_ID 452B48100F XXXXXXXX ...

Page 65: ... necessary ä 43 4 Set the operating mode to AUTO in the parameter group MODE_BLK parameter TARGET 6 6 3 Parametrization of the Sensor Block Start Index 2000 1 Enter the desired block name optional Factory setting SENSOR_BLOCK_XXXXXXXX 2 Open the Sensor Block The following display appears FMR24x FF DevRev5 Sensorblock in NIConfig Note There are two possibilities to edit the parameters of the block ...

Page 66: ...selection solid only the following application parameters can be adjusted PARVESSELSILO vessel silo PARDIELECTRICCONSTANT medium property PARPROCESSPROPERTIES process propert b Empty and full calibration ä 52 PAREMPTYCALIBRATION empty calibration PARFULlCALIBRATION full calibration c Interference echo suppression ä 54 PARCHECKDISTANCE check distance PARSUPPRESSIONDISTANCE range of mapping PARSTART...

Page 67: ... are possible CHANNEL 1 level CHANNEL 2 distance 5 In the parameter gorup XD_SCALE select the desired engineering unit and the block input range measuring range for the process variable in question see the example below Caution Make sure that the selected unit is suitable for the measurement variable of the selected process variable Otherwies the parameter BLOCK_ERROR will display the error messag...

Page 68: ...concluding overall system configuration is essential so that the operating mode of the Analog Input Block can be set to AUTO and so that the field device is integrated into the system application To do this a configuration software e g you host system software is used to connect the function blocks normally graphically to the desired control strategy and then the sequence of the individual process...

Page 69: ...Field Communicator 375 475 The steps of the commissioning procedure are the same as with a FOUNDATION Fieldbus configuration tool ä 64 The blocks should be parametrized in the following order The RESOURCE BLOCK The SENSOR BLOCK the basic setup method can be used for this ä 42 The ANALOG INPUT BLOCKS ...

Page 70: ...e carried out by trained personnel or by the Endress Hauser Service Comply with the prevailing standards national Ex area regulations safety instructions XA and certificates Only use original spare parts from Endress Hauser When ordering a spare part please note the device designation on the nameplate Only replace parts with identical parts Carry out repairs according to the instructions On comple...

Page 71: ...erface to the USB interface of a personal computer or a notebook For details refer to TI405C 07 EN Note For the instrument you need the ToF Adapter FXA291 as an additional accessory 8 3 ToF Adapter FXA291 The ToF Adapter FXA291 connects the Commubox FXA291 via the USB interface of a personal computer or a notebook to the instrument For details refer to KA271F 00 A2 ENDRESS H AU SER MICROPILOT II E...

Page 72: ...a IIC T6 T5 G IECEx zone1 Ex ia IIC T6 T5 Y Special version Cable 1 20m 65ft for HART 5 20m 65ft for PROFIBUS PA FOUNDATION Fieldbus 9 Special version Additional option A Basic version B Mounting bracket pipe 1 2 Y Special version Marking 1 Tagging TAG FHX40 Complete product designation EN DR ES S HA US ER EN DR ES S HA US ER IP 65 IP 65 Ord er Co de Se r N o Ord er Co de Se r N o Me ssb ere ich M...

Page 73: ...or antenna diameter d 75 mm 2 95 in for FMR240 antenna variant G 4 for FMR250 antenna variant D Note The horn cover is not allowed to use in areas where explosion proofed equipment is necessary Materials Process conditions Horn cover PTFE Vessel pressure max 0 5 bar 7 252 psi Screws 316L Process temperature max 130 C 266 F Holding ring 316L Contact ring 316L O ring seal Silicone Flat seal PTFE 237...

Page 74: ... 100 mm 4 for antenna diameter d 95 mm 3 74 in for FMR240 antenna variant H 5 for FMR250 antenna variant E Note The horn cover is not allowed to use in areas where explosion proofed equipment is necessary 8 5 3 Ordering information 450 17 72 Ø 116 4 57 Ø d DN150 mm in Horn antenna 80 mm 3 100 mm 4 Order code 71105890 71105889 ...

Page 75: ...s possibly defective Contact E H Service Yes Output current 3 6 mA No Check cabling Correct the cabling Current is ok Ready Yes No Possibly defective electronics Contact E H Service HART communication does not function Is the communication resistor installed according to the OM Install the resistor see the OM Communication ok Ready Ready ok Yes Yes No No Connect the Commubox see the OM Communicati...

Page 76: ...ction group in the present error 0A0 function Only the highest priority error is displayed in the case of multiple errors you can scroll between the different error messages by pressing O or S FOUNDATION Fieldbus by the status of the main value in the cyclic data telegram Diagnostic Block parameter PARACTUALERROR present error FMR2xx FF Diagnosticblock in NIConfig 9 2 2 Last error The last error i...

Page 77: ...r required device has been powered off before data could be stored emc problem EEPROM defect reset avoid emc problem if alarm prevails after reset exchange electronics A111 electronics defect RAM defective reset if alarm prevails after reset exchange electronics A113 electronics defect RAM defective reset if alarm prevails after reset exchange electronics A114 electronics defect EEPROM defect rese...

Page 78: ... A601 linearisation ch1 curve not monotone linearisation not monotonously increasing correct linearisation table W611 less than 2 linearisation points for channel 1 number of entered linearisation points 2 correct linearisation table W621 simulation ch 1 on simulation mode is active switch off simulation mode E641 no usable echo channel 1 check calibr echo lost due to application conditions or bui...

Page 79: ...ecified Err A116 BAD Device Failure BAD Device Failure Device needs maintenance now Unspecified Err A121 BAD Device Failure BAD Device Failure Memory Failure Device needs maintenance now Electronic Failure W153 Uncertain Non specific GOOD Non specific Power up No Error A155 BAD Device Failure BAD Device Failure Device needs maintenace now Electronic Failure A160 BAD Device Failure BAD Device Failu...

Page 80: ... vessel 047 Check table no Measurement in bypass or stilling well yes 1 Is bypass or stilling well selected in tank shape 002 2 Is the pipe diameter 007 correct no An interference echo may have been evaluated yes 1 Carry out tank mapping basic setup No change off measured value on filling emptying L00 FMR2xxxx 19 00 00 en 014 Interference echo from installations nozzle or extension on the antenna ...

Page 81: ...n and or larger antenna ä 16 During filling emptying the measured value jumps ownwards L00 FMR2xxxx 19 00 00 en 017 Multiple echoes yes 1 Check the tank shape 002 e g dome ceiling or horizontal cyl 2 In the range of the blocking dist 059 there is no echo evaluation Adapt the value 3 If possible do not select central installation position ä 16 4 Perhaps use a stilling well E641 loss of echo L00 FMR...

Page 82: ...le 046 Check table no An interference echo may have been evaluated yes 1 Carry out tank mapping basic setup No change off measured value on filling emptying L00 FMR250xx 19 00 00 en 014 Interference echo from installations nozzle or build up on the antenna 1 Carry out tank mapping basic setup 2 If necessary use top target positioner to aim antenna better to product surface avoidance of interferenc...

Page 83: ...f necessary clear antenna E641 loss of echo L00 FMR250xx 19 00 00 en 018 Level echo is too weak Possible causes fluidisation of the surface extreme dust formation angle of repose yes 1 Check application arameters 00A 00B and 00C 2 Optimise alignment ä 84 3 If necessary select a better installation position and or larger antenna Measured value jumps to higher levels and remains there L00 FMR250xx 1...

Page 84: ...pping uses a somewhat lower level that causes an increase in the strength of the measuring signal Proceed as follows Warning Subsequent alignment can lead to personal injury Before you unscrew or loosen the process connection make sure that the vessel is not under pressure and does not contain any injurious substances 1 It is best to empty the container so that the bottom is just covered However a...

Page 85: ...pty interference echo obtained 7 Fix the flange or threaded boss in this position If necessary replace the seal 8 Carry out tank mapping ä 54 Top target positioner optional Using top target positioner it is possible to tilt the antenna axis by up to 15 in all directions The top target positioner is used for the optimum alignment of the radar beam with the bulk solids surface ...

Page 86: ...ws 1 Go to www endress com and select your country 2 Click Instruments 3 Enter the product name into the product name field 4 Select the device 5 Click the Accessories Spare parts tab 6 Select the required spare parts You may also use the overview drawing on the right side of the screen When ordering spare parts always quote the serial number indicated on the nameplate As far as necessary the spar...

Page 87: ...he application The chemical and physical characteristics of the product A short description of the error that occurred specify error code if possible Operating time of the device 9 8 Disposal In case of disposal please seperate the different components according to their material consistence 9 9 Software history 9 10 Contact addresses of Endress Hauser Contact addresses can be found on our homepag...

Page 88: ...nearization 32 points Operating frequency K band Transmitting power 10 1 2 Output Output signal FOUNDATION Fieldbus Signal Coding Manchester Bus Powered MBP Data transmission rate 31 25 KBit s voltage mode Galvanic isolation Yes IO Module Signal on alarm Error information can be accessed via the following interfaces Local display Error symbol Plain text display Current output signal on error can b...

Page 89: ...Device selectable yes Default Basic Device Number VCRs 24 Number of Link Objects in VFD 24 Permanent Entries 1 Client VCRs 0 Server VCRs 24 Source VCRs 23 Sink VCRs 0 Subscriber VCRs 23 Publisher VCRs 23 Slot time 4 Min Inter PDU delay 4 Max response delay 10 Block Content Output values Sensor Block contains all parameters related to the mesurement level or volume1 channel 1 distance channel 2 1 j...

Page 90: ...lgorithm is selected by name chosen by the user for the function to be done 50 ms standard Input Selector Block The input selector block provides selection of up to four inputs and generates an output based on the configured action This block normally receives its inputs from AI blocks The block performs maximum minimum middle average and first good signal selection 30 ms standard Signal Characte ...

Page 91: ...ation Fieldbus plug Supply voltage 9 V to 32 V Ex 4 9 V to 30 V non Ex max voltage 35 V Lift off voltage 9 V Polarity sensitive No FISCO FNICO compliant Yes Basic current 15 mA In rush current 15 mA Error current 0 mA 4 There may be additional restrictions for devices with an explosion protection certificate Refer to the notes in the appropriate safety instructions XA Ui 17 5 V Ii 500 mA with surg...

Page 92: ...0 C 58 F to 176 F The functionality of the LCD display may be limited for temperatures Ta 20 C 4 F and Ta 60 C 140 F A weather protection cover should be used for outdoor operation if the instrument is exposed to direct sunlight Storage temperature 40 C to 80 C 40 F to 176 F or 50 C to 80 C 58 F to 176 F Climate class DIN EN 60068 2 38 test Z AD Vibration resistance DIN EN 60068 2 64 IEC 68 2 64 2...

Page 93: ... 1 4435 are grouped under 13E0 in EN1092 1 Tab 18 The chemical composition of the two materials can be identical ASME B16 5a 1998 Tab 2 2 2 F316 ASME B16 5a 1998 Tab 2 3 8 N10276 JIS B 2220 Optional top target positioner 15 seal FMK Viton GLT Dielectric constant in free space εr 1 6 for horizontal even product surfaces εr 1 4 Feature 20 Antenna Seal Temperature Pressure 1 1 Endress Hauser UNI flan...

Page 94: ... 316L 1 4435 AlMgSiPb anodized 4 Cover Connection compartment AlSi10Mg Sealing Fa SHS EPDM 70pW FKN Trelleborg EPDM E7502 E7515 Clamp Screws A4 Clamp Ms nickel plated Spring washer A4 5 Sealing ring Fa SHS EPDM 70pW FKN Trelleborg EPDM E7502 E7515 6 Retaining ring for tag VA Rope VA Crimp sleeve Aluminium 7 Nameplate 1 4301 Groove pin A2 8 Ground terminal Screws A2 Spring washer A4 Clamp 1 4301 Ho...

Page 95: ...Toughened safety glass Sealing of the glass Silicone sealing compound Gomastit 402 3 Sealing Fa SHS EPDM 70pW FKN Trelleborg EPDM E7502 Cable gland Polyamid PA CuZn nickel plated Plug PBT GF30 1 0718 galvanized PE 3 1655 Adapter 316L 1 4435 4 Sealing ring Fa SHS EPDM 70pW FKN Trelleborg EPDM E7502 5 Nameplate 1 4301 6 Grounding terminal Screws A2 Spring washer A4 Clamp 1 4301 Holder 1 4310 7 Screw...

Page 96: ... A4 316L 1 4404 Adapter G È NPT 316L 1 4404 Sealing Viton 2 Process connection R1 316L 1 4404 1 NPT 316L 1 4404 1 4435 3 Flange 316L 1 4404 1 4435 Adapter 316L 1 4404 4 Flange 316L 1 4404 Ball 316L 1 4404 Screws A2 Spring washer 1 4310 Jammes flange 316L 1 4404 Adapter 316L 1 4404 Sealing Viton 5 Pipe 316L 1 4404 6 Parts for process separation 316L 1 4404 Adapter Horn Parabolic 316L 1 4404 7 Horn ...

Page 97: ...nt passing the required tests by attaching the CE mark RF approvals R TTE FCC External standards and guidelines EN 60529 Protection class of housing IP code EN 61010 Safety regulations for electrical devices for measurement control regulation and laboratory use EN 61326 X EMC product family standard for electrical equipment for measurement control and laboratory use NAMUR User Association for Auto...

Page 98: ... B C D E F K L M Y A B C D Y Non hazardous area ATEX II 1 2GD Ex ia IIC T6 Alu blind cover ATEX II 1 2G Ex ia IIC T6 ATEX II 1 3D ATEX II 1 2D Alu blind cover ATEX II 1 3D ATEX II 3G Ex nA II T6 NEPSI Ex ia IIC T6 NEPSI Ex d ia ia IIC T6 TIIS Ex d ia IIC T3 CSA General Purpose NEPSI DIP FM IS Cl I II III Div 1 Gr A G zone 0 1 2 FM XP Cl I II III Div 1 Gr A G zone 1 2 CSA IS Cl I II III Div 1 Gr A ...

Page 99: ...lementary Documentation Supplementary Documentation This supplementary documentation can be found on our product pages on www endress com Technical Information TI390F 00 EN Operating Instructions Description of instrument functions BA291F 00 EN Brief operating instructions KA1017F 00 EN ...

Page 100: ...t table no input level input volume customer unit customer unit check distance distance ok dist too small manual dist unknown dist too big back to home enter time default 100 s clear last error plot settings envelope curve env curve FAC env curve cust map ramp span min empty calibr empty calibr enter value enter value linearisation range of mapping pres Map dist input of mapping range is displayed...

Page 101: ...mode diameter vessel in safety dist alarm self holding warning check distance distance ok dist too small manual dist unknown dist too big offset will be added to the measured level ackn alarm no yes range of mapping input of mapping range output damping Antenna extens enter value default 5 s length FAR10 for FMR230 only application par detection window Return to Group Selection not modified modifi...

Page 102: ...ating Instructions BA013S 04 EN FOUNDATION Fieldbus Overview Signal Characterizer Block SC see Operating Instructions BA013S 04 EN FOUNDATION Fieldbus Overview Integrator Block IT see Operating Instructions BA013S 04 EN FOUNDATION Fieldbus Overview 11 2 1 Default Block configuration The input and output variables of the blocks can be interconnected by a configuration tool e g NI Fieldbus configura...

Page 103: ...ating mode of the block Actual indicates the current operating mode of the block Permitted states which operating modes are allowed Normal indicates the normal operating mode of the block The possible operating modes of the resources block are AUTO the block is operating as normal OOS the block is out of service If the resource block is out of service then all blocks within the device resource are...

Page 104: ... the configuration parameters which are used to commission and calibrate the instrument They are identical to the functions of the operating menu except for the service parameters which are not accessible on the bus Thus the calibration procedure via the display module ä 47 is equally valid for a calibration via a network configuration tool A complete list of the configuration parameters can be fo...

Page 105: ...y 003 24 PARDIELECTRICCONSTANT 1 Unsigned8 RW static OOS process cond 004 25 PARPROCESSCONDITION 1 Unsigned8 RW static OOS empty calibr 005 26 PAREMPTYCALIBRATION 4 FloatingPoint RW static OOS full calibr 006 27 PARFULLCALIBRATION 4 FloatingPoint RW static OOS pipe diameter 007 28 PARTUBEDIAMETER 4 FloatingPoint RW static OOS echo quality 056 29 PARECHOQUALITY 1 Unsigned8 RO dynamic Auto OOS check...

Page 106: ...LATION 1 Unsigned8 RW dynamic OOS simulation value 066 56 PARSIMULATIONVALUELEVEL 4 FloatingPoint RW dynamic Auto OOS simulation value 066 57 PARSIMULATIONVALUEVOLUME 4 FloatingPoint RW dynamic Auto OOS unlock parameter 0A4 58 PAROPERATIONCODE 2 Unsigned16 RW non vol OOS measured dist 0A5 59 PARMEASUREDDISTANCE 4 FloatingPoint RO dynamic Auto OOS measured level 0A6 60 PARMEASUREDLEVEL 4 FloatingPo...

Page 107: ...f these methods are identical to the respective function group in the operating menu A detailed description of them can be found in the BA291F Description of Instrument Functions 11 5 4 Instrument specific parameters 5 If MODE_BLK refuses to be changed to AUTO an error is present Control all parameters perform the required changes and try again to change MODE_BLK to AUTO Parameter Description MODE...

Page 108: ... methods Display Most of these methods are identical to the respective function group in the operating menu A detailed description of them can be found in the BA291F Description of Instrument Functions 11 6 4 Instrument specific parameters 6 If MODE_BLK refuses to be changed to AUTO an error is present Control all parameters perform the required changes and try again to change MODE_BLK to AUTO Par...

Page 109: ...he READ ALL button to check the values stored in the device Normally operation is resumed as soon as MODE BLK is set to AUTO 11 7 2 Block administration parameters Parameter Description MODE_BLK See description in Resource block The possible operating modes of the Sensor block are AUTO the block is operating as normal MAN the block is operated with a manually entered primary value OOS the block is...

Page 110: ...gnal characterisation L_Type or filtering V_TIME Comprises value and status Parameter Description CHANNEL Selects the measured value to be input to the analogue input block 0 no channel defined 1 primary value measured level volume 2 secondary value measured distance XD_SCALE Scales the Sensor block value in the required engineering units EU OUT_SCALE Scales the output value in the required engine...

Page 111: ..._LIMIT of 5 would cause the alarm to activate when the level drops below 5 and to deactivate when the level rises to 7 HI_HI_PRI The priority 1 15 of the HI_HI alarm HI_HI_LIM Sets the HI_HI alarm limit in output engineering units HI_PRI The priority 1 15 of the HI alarm HI_LIM Sets the HI warning limit in output engineering units LO_PRI The priority 1 15 of the LO alarm LO_LIM Sets the LO warning...

Page 112: ...e device DIP switch The simulation must be enabled a value and or status entered and the block must be in AUTO mode During simulation the Sensor output value is substituted by the simulated value A simulation is also possible by switching MODE_BLK to MAN and entering a value for OUT Parameter Description SIMULATE Enables sets and displays a simulated value options enable disable simulated value ou...

Page 113: ...0 Signal Characterizer Function Block 1000 Integrator Function Block 1100 Sensor Block 2000 Diagnostic Block 2200 Display Block 2400 Object Start Index View Objects Resource Block 3000 View Objects Analog Input 1 Function Block 3010 View Objects Analog Input 2 Function Block 3020 View Objects PID Function Block 3030 View Objects Arithmetic Function Block 3040 View Objects Input Selector Function B...

Page 114: ...otected by at least one of the following patents Further patents are pending US 5 387 918 i EP 0 535 196 US 5 689 265 i EP 0 626 063 US 5 659 321 US 5 614 911 i EP 0 670 048 US 5 594 449 i EP 0 676 037 US 6 047 598 US 5 880 698 US 5 926 152 US 5 969 666 US 5 948 979 US 6 054 946 US 6 087 978 US 6 014 100 ...

Page 115: ...Micropilot M FMR250 FOUNDATION Fieldbus Appendix Endress Hauser 115 ...

Page 116: ...Appendix Micropilot M FMR250 FOUNDATION Fieldbus 116 Endress Hauser ...

Page 117: ...in stilling well 10 installation in vessel 10 20 interference echo 84 interference echoes 54 K key assignment 35 M maintenance 70 mapping 54 55 62 maximum measured error 92 Measurement in a plastic tank 17 media group 51 media type 60 Mediengruppe 19 medium property 49 51 61 N nameplate 6 notes on safety conventions and symbols 5 O operatin menu 100 operating menu 36 Operational safety and process...

Page 118: ...Micropilot M FMR250 FOUNDATION Fieldbus Index 118 Endress Hauser weather protection 16 weather protection cover 71 wiring 26 ...

Page 119: ...____________________________________________ ______________________________________________________________________________________________________________ We hereby certify that this declaration is filled out truthfully and completely to the best of our knowledge We further certify that the returned parts have been carefully cleaned To the best of our knowledge they are free of any residues in da...

Page 120: ...www endress com worldwide BA336F 00 EN 03 10 71112115 CCS FM SGML 6 0 71112115 ...

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