Endress+Hauser Liquisys M CPM 223 Operating Instructions Manual Download Page 63

Page: 63 / 80

8.4.2

Dismantling of CPM 223

• Consider potential effects on process

when removing the instrument from service!

• First pull off the terminal block (item 422 b)

on the rear of the instrument to de-energize
the instrument.

• Then pull off the terminal blocks (items 422

a and 430 if applicable) on the rear. Now
you can dismantle the instrument.

• Push the end frame latches (item 340)

inward and pull off the frame towards the
rear.

• Loosen the special screw (item 400) by

turning it counterclockwise.

• Remove the complete electronics block

from the housing. The modules are
plugged together mechanically and can be
easily separated:

–

Simply pull the processor/display module
off towards the front

–

Pull the back plate tabs outward slightly
to remove the lateral modules.

• Removal of pH/mV transmitter (item 230):

–

Bend the screen plate upward

–

Pull off the stranded wire (plug-in
connection; pH input from BNC socket),
then pull off the module towards the top.

8.4.3

Assembly of CPM 223

• Reverse the dismantling sequence for

assembly.

• Hand-tighten the special screw without

using a tool.

• Incorrect assembly is not possible!

A module block which has been plugged
together incorrectly cannot be inserted in
the housing.

8.4.4

Spare parts for CPM 223

Item

Designation

Name

Function

Order number

Power supply unit

LSGA

100/115/230 V AC

51500317

Power supply unit

LSGD

24 V AC + DC

51500318

290

Relay module

LSR1-2

2 relays

51500320

300

Relay module

LSR1-4

4 relays

51500321

Central module

LSCH-S1

1 current output

51501081

Central module

LSCH-S2

2 current outputs

51501082

Central module

LSCH-H1

1 current HART

51501083

Central module

LSCH-H2

2 current HART

51501084

Central module

LSCP

Profibus PA/no current output!

51501085

230

pH/mV transmitter

MKP1

pH/mV + temperature input

51501080

235

pH/mV input

BNC screen plate

51501070

330, 400

Housing assembly

Housing with front

membrane, key tappets,

gasket, special screw,

tensioning brackets,

connection and nameplates

51501075

310, 320,
340, 400

Mechanical housing parts

Back plate, side wall, end

frame, special screw

51501076

422a, 422b

Terminal strip set

Terminal strips for inputs /

outputs and for supply / alarm

relay

51501077

430

Terminal strip

Terminal strip for relay module

51501078

435

BNC angle connector

pH/mV connection

50074961

PM253E08.CHP

Liquisys M CPM 223 / 253

Diagnosis and corrective maintenance

Hauser

Summary of Contents for Liquisys M CPM 223

Page 1: ... Software version 2 0 or later Liquisys M CPM 223 253 Transmitter for pH and ORP Operating Instructions Endress Hauser The Power of Know How Quality made by Endress Hauser ISO 9001 ENDRESS HAUSER LIQUISYS M ENDRESS HAUSER LIQUISYS M ...

Page 2: ...trument The required steps are described in this chapter Installation You wish to operate or reconfigure the instrument The operating concept is explained in these chapters Operation Instrument configuration Interfaces Need help with problems or maintenance Diagnosis Maintenance Appendix Technical data Accessories Index Ω C ...

Page 3: ...during measurement 22 4 8 Calibration 22 5 Instrument configuration 23 5 1 Start up 25 5 2 System configuration 25 5 3 Current outputs 27 5 4 Monitoring functions 29 5 5 Relay contact configuration 33 5 6 Service 45 5 7 E H Service 46 5 8 Interfaces 47 5 9 Calibration 47 5 10 Offset 51 6 Interfaces 52 7 Maintenance and troubleshooting 53 7 1 Definition of terms 53 7 2 Safety instructions 53 7 3 Tr...

Page 4: ...hat the delivery is complete and agrees with the shipping documents and your order refer to nameplate for type and variant The delivery includes Measuring transmitter CPM 223 or CPM 253 Operating instructions BA 194C 07 en Field instrument 1 plug in screw terminal 1 cable gland Pg 7 1 cable gland Pg 16 reduced 2 cable glands Pg 13 5 Panel mounted instrument 1 set of plug in screw terminals 2 faste...

Page 5: ...t 2 Ausgang 2 mains Netz measuring range Messbereich temperature Temperatur pH Redox pH 0 14 1500 mV 10 125 C 10 55 C 0 4 20 mA 230 VAC 276944 7 5 VA IP 54 IP 30 50 50 Hz 0 4 20 mA CPM 223 PR0110 223 TYP CDR Fig 1 1 left Nameplate of CPM 253 right Nameplate of CPM 223 Liquisys M CPM 223 253 Version PR pH redox measurement PS pH redox measurement with additional functions S version Power supply 0 2...

Page 6: ...ictly adhered to 2 3 Installation start up operation Warning This device may only be installed connected electrically commissioned operated and serviced by properly trained personnel authorized by the system operator The personnel must be familiar with these operating instructions and must adhere to the instructions described therein Make sure that the power supply ratings match the data specified...

Page 7: ...e European standards for industrial applications with regard to electromagnetic compatibility It is protected against electromagnetic interference by the following design measures Cable screen Interference suppressor filter Interference suppression capacitors Warning The specified immunity to interference only applies for devices connected as outlined in these operating instructions 2 6 Certificat...

Page 8: ...flow assembly A pH measuring cable e g CPK 7 Optional Extension cable Junction box VBA or VBM ENDRESS HAUSER LIQUISYS CAL REL REL1 REL1 ALARM REL2 REL2 E ENDRESS HAUSER LIQUISYS CAL REL REL1 REL1 ALARM REL2 REL2 E PM253SYS CDR Immersion assembly CPA 111 Flow assembly CPA 250 Electrode e g OrbiSint W CPS 11 with integrated Pt 100 Retractable assembly CPA 450 Junction box VBA Liquisys M CPM 253 Meas...

Page 9: ...11 170 247 115 6 157 154 70 70 Fig 3 2 Dimensions of Liquisys M CPM 253 FELD2 CDR 1 2 3 4 Fig 3 3 Inside of housing of Liquisys M CPM 253 1 Removable electronics box 2 Partition plate 3 Terminal blocks 4 Fuse GEHAEUS1 CDR PM253E03 CHP Liquisys M CPM 223 253 Installation Endress Hauser 7 ...

Page 10: ...Y 101 can be used for outdoor installation in conjunction with all mounting variants Weather protection cover CYY 101 Weather protection cover for outdoor installation to be mounted on field instrument material 1 4301 SS 304 order no CYY101 A EINBAU2 CDR 96 6 139 90 Fig 3 4 Liquisys M CPM 223 panel mounted version DACH CDR 300 270 320 Fig 3 5 Weather protection cover for field instruments EINBAU1 ...

Page 11: ... Universal mounting post CYY 102 Square tube for mounting of measuring transmitters material 1 4301 SS 304 order no CYY102 A MONT5 CDR 60 90 70 6 70 8 70 90 M6 8 30 90 60 x 60 1495 150 120 max 60 Fig 3 6 left Mounting kit for post mounting on cylindrical pipes right Square mounting post PM253E03 CHP Liquisys M CPM 223 253 Installation Endress Hauser 9 ...

Page 12: ... Fig 3 7 Pipe mounting of Liquisys M field instrument MONT2 CDR Fig 3 8 Liquisys M field instrument left Wall mounting right Mounting with universal post and weather protection cover Installation Liquisys M CPM 223 253 10 Endress Hauser ...

Page 13: ...Fig 3 9 The required overall installation depth is approx 165 mm MONT9 CDR 92 0 5 92 0 5 90 57 33 approx 25 max 45 96 92 1 2 3 139 6 Fig 3 9 Attachment of panel mounted instrument 1 Wall of control cabinet 2 Gasket 3 Tensioning screws PM253E03 CHP Liquisys M CPM 223 253 Installation Endress Hauser 11 ...

Page 14: ... 94 10 50 V L L L N 41 42 43 pH mA 31 32 mA 33 34 ANPH01 CDR Aux voltage output Digital input 2 Chemoclean Digital input 1 hold Signal output 2 temperature Signal output 1 pH redox Temperature Electrode Alarm de energized contact position Relay 1 de energized contact position Relay 2 de energized contact position Relay 3 de energized contact position Relay 4 de energized contact position Mains opt...

Page 15: ...n Figs 3 10 3 11 and 3 12 Connections of panel mounted instrument AN PH01 CDR Fig 3 11 Connection compartment sticker for field instrument REL1 REL2 REL3 REL4 NC NC 49 COM COM COM COM 59 54 55 56 52 51 53 58 57 48 47 131084 4B AN PH02 CDR Fig 3 12 Connection compartment sticker for panel mounted instrument PM253E03 CHP Liquisys M CPM 223 253 Installation Endress Hauser 13 ...

Page 16: ...type Cable Extension Electrode without temperature sensor Pt 100 CPK 1 VBA VBM box CYK 71 cable Electrode with temperature sensor Pt 100 CPK 7 VBA VBM box CYK 71 cable Single pH electrode with reference electrode and separate temperature sensor CPK 2 VBA VBM box PMK cable Maximum cable length For pH redox max 50 m with CYK 71 cable CPK127 CDR CPK 1 CPK 2 CPK 7 PM pH or ORP Outer screen Pt 100 Pt 1...

Page 17: ... gland Clamp the inner conductor in the notch by inserting the clamping piece and screwing on the cover thereby establishing proper contact Connection examples Choice symmetrical or asymmetrical The pH and redox electrodes can be connected in either a symmetrical or an asymmetrical configuration General rule Potential matching connection does not exist asymmetrical connection Figs 3 18 and 3 19 Po...

Page 18: ... Cable termination is only required for CPM 223 ϑ ϑ S NC NC S CPK 7 CPK 7 PH AN01 CDR 11 12 13 11 12 13 Screen Screen wt gn ye bk PA PM PA PM BNC gn wt ye bk bn bn bn BNC Potential matching pin PM PMC Ref Ref bn Fig 3 18 pH electrode connection to Liquisys M CPM 223 253 Left Asymmetrical without PMC Right Symmetrical with PMC S S NC NC PA PM PA PM bk Screen CPK 7 CPK 7 bn bk Screen bn bn Potential...

Page 19: ... is within permissible limits relay is inactive LED red measured value is outside permissible limits relay is active Alarm indication for continuous limit violation temperature sensor failure or system errors see error list in chapter 7 05 Setpoint pH R262 DISPL 3E CDR Measuring mode indicator normal operation Calibration mode indicator Setup mode indicator configuration In measuring mode secondar...

Page 20: ...erate the relays in manual mode see chapter 4 2 In the measuring mode the PLUS key switches to F and disables the temperature display see chapter 4 7 while the MINUS key selects the error display see chapter 4 7 REL key The REL key is used in manual mode to switch between the relays and the manual start cleaning function AUTO key This key is used to toggle between the automatic and manual modes of...

Page 21: ...lected relay in the second line Set the relays Switch on with PLUS switch off with MINUS The relay state remains in effect until it is actively reset Press AUTO key for returning to the measuring mode Note Enable the manual mode by entering access code 22 The operating mode remains in effect even after a power failure The manual mode takes precedence over any other automatic function hold Hardware...

Page 22: ...nfiguration settings Measuring mode Standard mode of operation display of current measured values The function groups are selected with the PLUS or MINUS key Calibration mode Execution of calibration routine Code input Following input of code 22 the settings in the function groups can be modified When another code is entered the settings can only be viewed but not modified Fig 4 3 Description of o...

Page 23: ...ts The current output is frozen in the setup mode and during calibration i e the last current value is constantly output The display shows the HOLD message see chapter 5 6 page 45 for hold settings During automatic operation all contacts will go to their normal positions factory setting All hold settings are ignored for Chemoclean timer and the external hold function i e hold is always activated f...

Page 24: ...y The PLUS key can be pressed to display the temperature in F instead of C Pressing the PLUS key a second time suppresses the temperature display Pressing the PLUS key a third time shows the measuring value in mV Press the PLUS key another time to return to the standard display Settings accessed with MINUS key The MINUS key can be pressed to display the current error messages Pressing the MINUS ke...

Page 25: ...e individual groups are counted from the top to the bottom and from the left to the right Factory settings When the instrument is switched on for the first time the factory settings are in effect The following table provides an overview of all major settings Please refer to the description of the individual functions in chapter 5 for all other factory settings the factory settings are printed in b...

Page 26: ...up Current outputs 1 and 2 4 20 mA Current output 1 meas value for 4 mA signal current pH 2 Current output 1 meas value for 20 mA signal current pH 12 Current output 2 temperature value for 4 mA signal current 0 0 C Current output 2 temperature value for 20 mA signal current 100 0 C depending on selected option non operative state alarm state RELAIS2 CDR Fig 5 3 Recommended fail safe circuit for a...

Page 27: ... 2 1 Setup 1 Coding Field Selection or range Factory setting Display Info A Function group SETUP 1 Initial display in function group SETUP 1 A1 Operating mode selection pH ORP mV ORP Any change in operating mode causes an automatic reset of user settings A2 Selection of connection type sym symmetrical asym asymmetrical See chpt 3 p 15 A3 Enter measured value damping 1 1 60 Measured value damping c...

Page 28: ...type of temperature compensation for calibration ATC MTC If B3 ATC the display jumps to B5 If B3 MTC enter the compensated temperature in B4 A separate temperature sensor must also be immersed in the buffer solution B4 Enter corrected process temperature 25 0 C 20 0 150 0 C Only if B1 ATC and B3 ATC The display value can be edited B5 Temperature difference offset is displayed 0 0 C 5 0 5 0 C Only ...

Page 29: ... 0 4 mA value enter corresponding pH redox or temperature value pH 2 00 pH 2 00 16 00 1500 mV 1500 1500 mV 0 0 0 0 100 0 0 0 C 20 0 150 0 C Enter the measured value corresponding to the minimum current value 0 4 mA at the transmitter output Spreading see Techn data on p 68 O213 20 mA value enter corresponding pH redox or temperature value pH 12 00 pH 2 00 16 00 1500 mV 1500 1500 mV 100 0 0 0 100 0...

Page 30: ...on of table value pair 1 1 number of table value pairs asign O234 Enter x value pH 0 00 pH 2 00 16 00 0 mV 1500 1500 mV 0 0 0 0 100 0 x value measured value determined by user O235 Enter y value 0 00 mA 0 00 20 00 mA y value current value determined by user to be associated with x value in O234 O236 Enter whether or not the table status is okay yes no Return to O2 O2 4 Return to O1 lin linear 1 si...

Page 31: ...contact type selected here only applies to the alarm contact F2 Selection of time unit s min F3 Enter alarm delay 0 s min 0 2000 s min Depending on the unit selected in F2 the alarm delay is entered in s or min F4 Selection of error current 22 mA 2 4 mA This selection must be made even if all errors are suppressed in F5 F5 Selection of error 1 1 255 This is where the errors are selected that are t...

Page 32: ...s The error selected in F4 becomes effective or is suppressed when it occurs This setting only applies to the error selected in F5 F8 Automatic start of cleaning function no yes This field does not exist for some errors see chpt 7 1 F9 Return to menu or select next error next next error R If R is selected the display returns to F if next is selected the display returns to F5 Factory settings are p...

Page 33: ...efined threshold is exceeded This function can only be selected with a symmetrical connection Warning Do not remove the electrode from the process without hold Since the SCS is measured against PMC no contact between the inner conductor and PMC would trigger an alarm PCS alarm Process Check System This function is used to examine the measuring signal for deviations If the measuring signal is const...

Page 34: ...blocking Error no E152 Only if A2 sym P3 Enter SCS alarm threshold 50 0 kΩ 0 5 100 0 kΩ The impedance of the reference electrode increases with the degree of soiling P4 Set PCS alarm live check off 1h 2h 4h This function is used to examine the measuring signal An alarm is signalled if it does not change for the period selected here Monitoring limits 0 02 pH 5 mV 0 25 mean value over selected perio...

Page 35: ...hen the alarm threshold t3 is reached and the alarm delay t4 t3 also has expired the alarm contact is switched When the measured value decreases the alarm contact is reopened when the measured value drops below the alarm threshold t5 and the relay contact also opens t7 after the dropout delay t7 t6 When the pickup and dropout delays are set to 0 s the switch on and switch off points are identical ...

Page 36: ...process value Xh controller adjustment range Controller characteristics set point set point from R232 MAX MIN upper and lower range values Recommendable settings for all types Contr response Kp Tv s Tn s P K 0 0 PI 2 6 K 0 6 Tu PD 0 5 K Tu 0 PID 1 7 K 2 Tu 2 Tu Tn 0 component is not calculated Tn calculated component 0 Start up If there is no previous experience for the control parameter settings ...

Page 37: ...the higher the switching frequency of the contact The maximum switching frequency 1 T can be adjusted between 60 and 180 min 1 The ON period tON is constant Pulse frequency modulated outputs are used to control solenoid operated metering pumps REGEL02 CDR Actual value Actual value Actual value Actual value Actual value Tn too small Tn too large Kp too small Kp too large Optimal setting Time Time T...

Page 38: ...ions can be implemented in conjunction with the Chemoclean function version with four contacts see chapter 5 5 4 X X w w 100 100 Kp p K Y Y 1 1 Direct Inverted REGEL03 CDR Fig 5 10 Control characteristic of a proportional controller with direct and inverted control action Wiper and or spray cleaning system active inactive Hold function active inactive Cleaning time 0 999 s Pause time between 2 cle...

Page 39: ...he integral action time Tn and derivative action time Tv apply to both controllers cf chapter 5 5 2 p 33 The neutral zone is located between setpoint 1 and setpoint 2 In the case of a controller without an integral component P PD there is no alkali or acid dosing in the neutral zone Y 0 see Fig 5 13 In the case of a controller with an integral component PI PID there is constant alkali acid dosing ...

Page 40: ...ct pH 16 00 pH 2 00 16 00 1500 mV 1500 1500 mV 100 0 0 0 100 0 Never set switch on point and switch off point to the same value Only the operating mode selected in A1 appears R213 Enter switch off point of contact pH 16 00 pH 2 00 16 00 1500 mV 1500 1500 mV 100 0 0 0 100 0 The switch off point entry selects a max contact switch off point switch on point or a min contact switch off point switch on ...

Page 41: ...22 Enter switch on temperature 150 0 C 20 0 150 0 C Never set switch on point and switch off point to the same value R223 Enter switch off temperature 150 0 C 20 0 150 0 C The switch off point entry selects a max contact switch off point switch on point or a min contact switch off point switch on point thereby implementing an always required hysteresis function see Fig 5 6 R224 Enter pickup delay ...

Page 42: ...t of any deviation up or down R233 Enter control gain Kp 1 00 0 01 20 00 See chpt 5 5 2 p 33 R234 Enter integral action time Tn 0 0 no I comp 0 0 min 0 0 999 9 min See chpt 5 5 2 p 33 The I component is reset to zero by each hold Hold can be deactivated in S2 but not for Chemoclean and timer R235 Enter derivative action time Tv 0 0 no D comp 0 0 min 0 0 999 9 min See chpt 5 5 2 p 33 R236 Selection...

Page 43: ... appears if pulse length is selected in R 237 R2 4 Configure cleaning function timer LC PV limit contactor pH redox 1 LC C limit contactor T 2 PID controller 3 Timer 4 Clean Chemoclean 5 Neutr Neutra controller 6 Cleaning is performed using only one cleaning agent usually water see Fig 5 11 R241 Switch function of R2 4 off or on off on R242 Enter rinse cleaning time 30 s 0 999 s The hold and relay...

Page 44: ... external digital input 2 i ext intern extern i stp internal suppressed by external There is no real time clock External suppression is required for irregular time intervals e g weekends R253 Enter pre rinse time 20 s 0 999 s Water is used for rinsing R254 Enter cleaning time 10 s 0 999 s Cleaning agent and water are used for cleaning R255 Enter post rinse time 20 s 0 999 s Water is used for rinsi...

Page 45: ...tacts 1 and 2 LC PV limit contactor pH redox 1 LC C limit contactor T 2 PID controller 3 Timer 4 Clean Chemoclean 5 Neutr Neutra controller 6 Only if A1 pH If the neutralisation controller is selected for Rel1 only the neutra controller option is offered for Rel2 R261 Switch function of R2 6 off or on off on R262 Enter set point 1 or 2 pH 6 00 pH 2 00 16 00 R263 Enter control gain Kp1 or Kp2 1 00 ...

Page 46: ...267 is skipped and input continues in R268 R268 Enter maximum pulse frequency of actuator 120 min 1 60 180 min 1 This field only appears if pulse frequency is selected in R266 When pulse length is selected R268 is skipped and input continues in R269 R269 Enter minimum ON time tON 0 3 s 0 1 5 0 s Factory settings are printed in bold face base version does not include functions in italics 0 0 R265 m...

Page 47: ...age 0000 0000 9999 Entry of an incorrect code returns you to the measurement menu The number is edited with the PLUS or MINUS key and confirmed with the ENTER key S6 Enter SW upgrade release code Chemoclean 0000 0000 9999 Entry of an incorrect code returns you to the measurement menu The number is edited with the PLUS or MINUS key and confirmed with the ENTER key S7 Order number is displayed The o...

Page 48: ...clude functions in italics Coding Field Selection or range Factory setting Display Info E Function group E H SERVICE E1 Selection of module Contr controller 1 Trans transmitter 2 MainB mainboard 3 Relay relay 4 E111 E121 E131 E141 Software version is displayed Cannot be edited E112 E122 E132 E142 Hardware version is displayed Cannot be edited E113 E123 E133 E143 Serial number is displayed Cannot b...

Page 49: ...switched to hold during calibration factory setting An offset entered by the user is automatically cancelled when the calibration is accepted Slope and zero ranges for electrodes Glass electrodes 65 00 mV pH slope 38 00 mV pH pH 9 00 zero pH 5 00 Antimony electrodes 65 00 mV pH slope 25 00 mV pH pH 3 00 zero pH 1 00 Note If the slope or zero is outside these ranges error 32 is activated for slope ...

Page 50: ...d value constant over 10 s If the value does not stabilise within 5 min error 44 is set and the calibration is aborted In the case of symmetrical measurement a connection between the potential matching connector and the buffer must also be established C13 Calibration is performed Acceptance when stability is reached pH 0 05 for more than 10 s C14 Enter pH value of second buffer solution Buffer val...

Page 51: ...r solution is entered measuring chain offset adaptation A buffer solution of the user s choice can be used preferably with 225 or 475 mV The maximum permissible calibration offset is 100 mV C21 Enter mV value corresponding to redox value current meas value 1500 1500 mV C22 Calibration is performed mV value Acceptance when stability is reached 1 mV for more than 5 s C23 Zero is displayed 100 100 mV...

Page 52: ... with the toxic sample by pressing the CAL key The value is accepted as soon as it is stable or confirmed with the CAL key see pH calibration C32 Calibration is performed mV value Acceptance when stability is reached 5 mV for more than 5 s C33 Determine 20 value of non toxic sample 1500 1500 mV The procedure started in C31 is repeated with the non toxic sample to calibrate value 2 C34 Calibration ...

Page 53: ...T for pH or redox Either pH or redox appears depending on the operating mode i e this cannot be selected directly V1 Enter absolute value current meas value pH 2 00 16 00 1500 1500 mV 0 0 100 0 Display can be edited V2 Current offset is displayed pH 0 00 pH 2 00 2 00 0 mV 120 120 mV 0 0 50 0 50 0 V3 Calibration status is displayed o k E xxx V4 Store calibration results yes no new If V3 E xxx then ...

Page 54: ...rfaces For instruments equipped with a communication interface please refer to separate operating instructions BA 208C 07 en HART or BA 209C 07 en PROFIBUS Interfaces Liquisys M CPM 223 253 52 Endress Hauser ...

Page 55: ...high Clean diaphragm or test with other sensor HCl 3 use file only file in one direction sensor Potential matching PA PM Liquisys wrong medium asym no PM or PM conn to PE sym PA connection mandatory See chpt 3 5 No or creeping change of display Sensor soiled Clean sensor See chpt 8 8 1 Sensor ageing Replace sensor New sensor Sensor defective ref electrode Replace sensor New sensor No internal buff...

Page 56: ...anual Off mode Choose Auto or Manual On mode Keyboard REL key Pickup delay setting too long Disable or shorten pickup delay See fields R2xx Hold function active Autom hold during calibration hold input activated hold via keyboard active See fields S2 to S4 Controller limit contact works continuously Controller in Manual On mode Set controller to Manual Off or Auto Keyboard REL and AUTO keys Dropou...

Page 57: ... drop operation Line capacitance too high Line interference No Profibus PA communication No central PA module Verify by looking at nameplate Profibus PA xxx3xx Upgrade to LSCP module Wrong SW version without PA For further information see chpt 6 Interfaces Notes on project planning for Profibus PA can be found in Technical Information TI 260F detailed information on instrumentation and accessories...

Page 58: ...e Repeat calibration and renew buffer solution replace electrode if necessary and check instrument and measuring cable with simulator yes no E033 pH value zero too low or too high yes no E034 ORP offset range exceeded or below range yes no E041 Calculation of calibration parameters aborted Repeat calibration and renew buffer solution replace electrode if necessary and check instrument and measurin...

Page 59: ...no E067 Set point exceeded controller 1 Check configuration in controller menu yes no no E068 Set point exceeded controller 2 yes no no E069 Set point exceeded controller 3 yes no no E070 Set point exceeded controller 4 yes no no E080 Current output 1 range too small Expand range in current output menu no no E081 Current output 2 range too small Expand range in current output menu no no E100 Curre...

Page 60: ...curacy and reliability after repairs 8 3 Diagnosis The table below will help you diagnose problems and specifies the spare parts required Please refer to chapters 8 4 3 and 8 5 3 for information on the exact designations of the spare parts and their installation Problem Possible cause Tests and or remedial measures Equipment spare parts personnel Display dark no LEDs active No mains voltage Check ...

Page 61: ...r 0 20 mA or 4 20 mA has been selected No current output signal Current output stage defective module LSCH LSCP Test with built in current simulation connecting mA meter directly to current output If test fails Replace central module using correct variant Additional relays do not work CPM 253 ribbon cable item 320 loose or defective Make sure ribbon cable is properly connected replace cable if nec...

Page 62: ...late Item 230 pH transmitter MKP1 Item 400 Special screw Item 340 End frame Item 435 BNC connector 223EXPHE CDR Item 10 20 Power supply unit LSGA LSGD End frame latches Item 320 Back plate Item 310 Side wall for instruments without relay module Item 40 80 Central module LSCH LSCP Item 330 Cover assembly Item 430 Push on terminal strip for LSR1 x module Item 290 300 Optional relay module LSR1 x Mod...

Page 63: ...ble A module block which has been plugged together incorrectly cannot be inserted in the housing 8 4 4 Spare parts for CPM 223 Item Designation Name Function Order number 10 Power supply unit LSGA 100 115 230 V AC 51500317 20 Power supply unit LSGD 24 V AC DC 51500318 290 Relay module LSR1 2 2 relays 51500320 300 Relay module LSR1 4 4 relays 51500321 40 Central module LSCH S1 1 current output 5150...

Page 64: ...on compartment cover Item 40 Central module LSCH x LSCP Item 370 Front membrane Item 310 320 Ribbon cables Item 230 Transmitter module MKP1 Item 10 20 Power supply unit module LSGA LSGD Item 999 pH terminal assembly Item 340 Docking assembly LSK1 Item 290 300 Relay module LSR1 x Item 450c Torx screws K4x10 Item 480 Cable glands Item 470 Plug in terminal for power connection Item 330 Electronics bo...

Page 65: ... Modules inserted in the electronics box incorrectly are not operable since the ribbon cables cannot be inserted Make sure that the cover gaskets are intact since they are required to guarantee protection class IP 65 8 5 4 Spare parts for CPM 253 Item Designation Name Function Order number 10 Power supply unit LSGA 100 115 230 V AC 51500317 20 Power supply unit LSGD 24 V AC DC 51500318 290 Relay m...

Page 66: ...e confirming with ENTER Entry of an incorrect code will prevent the enhanced functions from being enabled An incorrect serial number can only be corrected at the factory Verify that the S package is enabled e g by accessing function group CHECK Code P or the Chemoclean function Restore the user settings of the instrument 8 6 Spare parts orders Spare parts are to be ordered from your local E H Sale...

Page 67: ...for assembly and dismantling sensor and gasket replacement as well as information on resistance spare parts and accessories 8 8 3 Liquid KCl supply KCl must flow without bubbles Unpres surised version cotton thread present Counterpressure systems pressure in KCl reservoir must exceed medium pressure by at least 0 8 bar KCl consumption should be low but noticeable Approx 1 10 ml per day is typical ...

Page 68: ...iliary core and additional outer screen in PVC sheath 7 2 mm extension with cable CYK 71 order no of CYK 71 50085333 CPK 2 Coaxial measuring cable with six auxiliary cores and additional outer screen in PVC sheath 12 mm extension with cable PMK order no of PMK 50005277 CPK 7 Coaxial measuring cable with four auxiliary cores and additional outer screen in PVC sheath 7 2 mm extension with cable CYK ...

Page 69: ...11 Immersion assembly with DN 100 flange and bayonet mounting for fast electrode installation and removal integration of Chemoclean electrode cleaning system is possible without modification Open and closed tanks and vats Channels Probfit CPA 440 Process assembly for one pH redox electrode usable with pressures of up to 6 bar Pipelines Tanks and vats FlowFit W CPA 250 A Flow assembly for up to thr...

Page 70: ...ectrode recommended 50 m pH signal input Input resistance for nominal operating conditions 1 1012 Ω Redox measurement Display and measuring range 1500 1500 mV 0 100 Redox offset range 120 mV 50 Redox signal input Input resistance for nominal operating conditions 1 1012 Ω Temperature measurement Temperature sensor Pt 100 Measuring range 20 150 C Temperature offset range 5 C Digital inputs 1 and 2 V...

Page 71: ...ential free changeover contacts Switching current with ohmic load cos ϕ 1 max 2 A Switching current with inductive load cos ϕ 0 4 max 2 A Switching voltage max 250 V AC 30 V DC Switching power with ohmic load cos ϕ 1 max 1250 VA AC 150 W DC Switching power with inductive load cos ϕ 0 4 max 500 VA AC 90 W DC Limit contactor Pickup dropout delay 0 2000 s Controller Function adjustable pulse length p...

Page 72: ...C Relative humidity nominal operating conditions 10 95 non condensing Protection class of panel mounted unit IP 54 front IP 30 housing Protection class of field housing IP 65 Electromagnetic compatibility interference emission and interference immunity acc to EN 61326 1 1998 Physical data Dimensions of panel mounted unit H W D 96 96 145 mm Installation depth approx 165 mm Dimensions of field housi...

Page 73: ...re than 5 s C22 Calibrating Acceptance when stable 5 mV for more than 5 s C32 Calibrating Acceptance when stable 5 mV for more than 5 s C34 Store calibration results no new yes C36 Calibration status is displayed o k E C35 Calibration of 80 value toxic sample 1500 1500 mV C31 Calibration of 20 value non toxic sample 1500 1500 mV C33 Enter value of redox buffer 1500 mV 1500 mV current measured valu...

Page 74: ...hreshold 0 5 100 k 50 kΩ Ω P3 Function group CURRENT OUTPUT O Current output selection Out2 Out1 O1 Characteristic selection Tab table sim simulation lin linear O2 3 O2 2 O2 1 Current range selection 0 20 mA 4 20 mA O211 0 4 mA value entry 2 00 16 00 pH 1500 1500 mV 0 0 100 0 2 00 pH 1500 mV 0 0 0 0 C 20 150 0 C O212 20 mA value entry 2 00 16 00 pH 1500 1500 mV 0 0 100 12 00 pH 1500 mV 100 0 100 0...

Page 75: ...0 1500 1500 mV 0 100 0 pH 16 00 1500 mV 100 0 R213 Pickup delay entry 0 2000 s 0 s R214 Dropout delay entry 0 2000 s 0 s R215 Entry of alarm threshold as an absolute value 2 00 16 00 pH 1500 1500 mV 0 100 0 16 00 pH 1500 mV 100 0 R216 Entry of integral action time Tn 0 0 no I component 0 0 999 9 min 0 0 min R264 Entry of derivative action time Tv 0 0 no D component 0 0 999 9 min 0 0 min R265 Entry...

Page 76: ...141 Hardware version HW version E142 Serial number is displayed E143 Entry of hold dwell period 0 999 s 10 s S4 Manual hold on off S3 Entry of SW upgrade release code plus package 0000 9999 0000 S5 Entry of SW upgrade release code Chemoclean 0000 9999 0000 S6 Order number is displayed S7 Serial number is displayed S8 Perform instrument test display no S10 Function group INTERFACE I Function group ...

Page 77: ...Corrective maintenance of CPM 253 62 Corrective maintenance of measuring system 65 CPK 1 CPK 2 CPK 7 14 CURRENT OUTPUT O 27 Current output table 28 Current outputs 27 D Damage 2 Definition of terms 58 Delivery scope of 2 Derivative action time 40 Diagnosis 58 65 Dimensions 7 Dismantling of CPM 223 61 Dismantling of CPM 253 63 Display 17 Display during measurement 22 Disposal 2 Dropout delay 39 E E...

Page 78: ...set mode 23 ON time 41 44 Operating concept 20 Operating mode 20 Operation 4 17 22 Operator interface 17 Optoscope 64 Order number 45 P P 32 P controller 34 P ID controller 33 P1 32 P2 32 P3 32 P4 32 Packaging 2 Partition plate 7 Pause time 41 43 PCS alarm 31 PD controller 34 PI controller 34 Pickup delay 38 39 PID controller 34 40 PLUS key 18 22 Post mounting kit 9 Post mounting on a square post ...

Page 79: ...Switch off point of contact 38 Switch off temperature 39 Switch on point of contact 38 Switch on temperature 39 Symbols 2 Symbols used 2 Symmetrical 15 System configuration 25 T Technical data 68 70 Tensioning screws 11 Terminal blocks 7 Termination of measuring cables 14 Timer for cleaning function 33 36 Tn 40 Transport 2 Troubleshooting common problems 53 Tv 40 U Universal mounting post CYY 102 ...

Page 80: ... 50981 Brazil Samson Endress Hauser Ltda Sao Paulo Tel 55 11 50313455 Fax 11 50313067 Canada Endress Hauser Ltd Burlington Ontario Tel 1 905 6819292 Fax 905 6819444 Chile DIN Instrumentos Ltda Santiago Tel 56 2 2050100 Fax 2 2258139 Colombia Colsein Ltd Bogota D C Tel 57 1 2367659 Fax 1 6107868 Costa Rica EURO TEC S A San Jose Tel 506 2 961542 Fax 2 961542 Ecuador Insetec Cia Ltda Quito Tel 593 2 ...

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Endress+Hauser Liquisys M CPM 223, Operating Instructions Manual

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Summary of Contents for Liquisys M CPM 223

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