Endress+Hauser Liquiline System CAT860 Operating Instructions Manual Download Page 6 | Manualshive

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Device design

Liquiline System CAT860

6

Hauser

3

Device design

A complete sample preparation system consists of:
• Liquiline System CAT860 sample conditioning
• Local operation with soft keys and status LEDs
• Filter unit with filter and holder in the configuration ordered
• Automatic cleaning function with compressed air (external compressed air supply necessary)
• Peristaltic pump for pumping the sample
• Vacuum pump for the automatic backflush function with cleaning solution
• Housing heating (optional)
• Sample hose, filter to pump in the configuration ordered, optionally heated
• Sample hose, pump to analyzer in the configuration ordered, optionally heated
• Cleaner (must be ordered separately)

a0023147

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Soft keys
Peristaltic pump
Manometer
Pressure-reducing valve for compressed air
Housing heating (optional)
Cleaner
Vacuum pump

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Summary of Contents for Liquiline System CAT860

Page 1: ...es BA01278C 07 EN 01 14 71237653 Operating Instructions Liquiline System CAT860 Automatic sample preparation system for supplying process measurement devices with filtered sample from primary clarification and sludge activation ...

Page 2: ......

Page 3: ...ess 14 5 4 External compressed air connection 20 5 5 Mounting the solenoid valve 20 5 6 Post installation check 21 6 Electrical connection 21 6 1 Cable and hose entries 22 6 2 Terminal connection 23 6 3 Wiring diagram 24 6 4 Structure of the spiral hose 25 7 Operation 26 8 Commissioning 26 8 1 Function check 26 8 2 Venting the diaphragm pump 26 9 Operation 27 10 Diagnostics and troubleshooting 27 ...

Page 4: ...oid the situation will result in fatal or serious injury WARNING Causes consequences Possible consequences if ignored Corrective action This symbol alerts you to a dangerous situation Failure to avoid the situation can result in fatal or serious injury CAUTION Causes consequences Possible consequences if ignored Corrective action This symbol alerts you to a dangerous situation Failure to avoid thi...

Page 5: ... clarification and sludge activation see Technical Data If the device is used for any purpose other than that described this poses a threat to the safety of people and the entire measuring system and is therefore not permitted The manufacturer is not liable for damage resulting from improper or non designated use 2 3 Occupational safety As the user you are responsible for complying with the follow...

Page 6: ...ed air external compressed air supply necessary Peristaltic pump for pumping the sample Vacuum pump for the automatic backflush function with cleaning solution Housing heating optional Sample hose filter to pump in the configuration ordered optionally heated Sample hose pump to analyzer in the configuration ordered optionally heated Cleaner must be ordered separately a0023147 1 2 3 4 5 6 7 Soft ke...

Page 7: ...d your order 4 Pack the product in such a way as to protect it reliably against impact and moisture for storage and transportation The original packaging materials provide optimum protection The permitted ambient conditions must be observed see technical data If you have any queries please contact your supplier or your sales center 4 2 Product identification 4 2 1 Nameplate The nameplate provides ...

Page 8: ...f the Operating Instructions in the desired language on selection of the order option 1 CD Optional accessories 4 4 Certificates and approvals Declaration of Conformity The product meets the requirements of the harmonized European standards It therefore complies with the statutory requirements of the EC directives The manufacturer confirms successful testing of the product by affixing the 4 symbol...

Page 9: ...paration system Two people are needed for the installation Lift the device by the recessed grips Ensure that the sample preparation system is properly hooked into the wall holder unit at the top and bottom and fix it in place on the upper wall holder unit with the securing screw 5 1 Installation conditions 5 1 1 Dimensions a0022855 Fig 1 Liquiline System CAT860 dimensions Engineering unit mm in 53...

Page 10: ...lder unit Mounting materials for securing the unit on the wall screws wall plugs are not included in the delivery and must be provided by the client a0021955 Fig 2 Holder unit dimensions Engineering unit mm in a0021967 Fig 3 Securing the holder unit on the housing ...

Page 11: ...60 Installation Endress Hauser 11 5 1 3 Spacing required for mounting the wall holder units a0021961 Fig 4 Minimum spacing required for mounting Engineering unit mm in a0021997 Fig 5 Maximum opening angle 330 12 99 100 3 94 ...

Page 12: ... Hauser 5 1 4 Hooking the sample preparation system into the wall holder unit a0021982 Fig 6 Hooking into the wall holder unit 1 Hook the analyzer into the wall holder unit 2 Secure the two upper parts of the wall holder unit with the screw supplied ...

Page 13: ...ing e g from heaters Protect the device against mechanical vibrations 5 2 Manometer transportation lock NOTICE The manometer transportation lock is not open Damage to the manometer or device Open the transportation lock of the manometer before commissioning a0023290 a0023291 a0023292 Release the four screws with a 3 mm Allen key Fold out the cover towards the front Open the transportation lock by ...

Page 14: ...d the filter cannot be damaged even when moved moving medium For fixed installation the retaining point must be selected in such a way that the proper operation and maintenance of the assembly is guaranteed The immersion tube must project at least 100 mm 3 94 above the retaining point see figure The filter may only be installed with an assembly a0023262 Fig 7 Retaining point shown without splash p...

Page 15: ...the top 3 Mount the multifunctional clamp ring funnel shaped side facing upwards on the immersion tube above the cross clamp The multifunctional clamp ring acts as an anti slip lock 4 Attach the cross clamp along with the immersion tube to the transverse pipe Make sure that the closed side of the cross clamp faces the basin 5 Align the assembly and the holder 6 Tighten the clamp screws finger tigh...

Page 16: ... for sample preparation through the splash protection cap from below 5 Guide the filter to pump hose with the connection for the filter through the immersion tube from above 6 If you are using a quick release fastener insert the inner sleeve into the quick release fastener see Quick release fastener section 7 Connect the 4 mm blue polytetrafluoro ethylene sample hose to the filter replacement hose...

Page 17: ...racket into the multi functional clamp ring 4 Fit the splash protection cap x 60 to 80 mm 2 35 to 3 15 1 Insert the weights into the immersion tube 2 Screw the multifunctional clamp ring onto the immersion tube 3 Guide the bracket into the lowest link in the chain 4 Attach the bracket to the multifunctional clamp ring 5 Guide the filter to pump hose through the splash protection cap from below do ...

Page 18: ...fluoro ethylene sample hose to the filter 3 Screw the filter adapter into the plastic insert of the float 4 Guide the metal bracket through the lowest link in the chain 5 Secure the metal bracket to the bores provided for this purpose 6 Fix the filter to pump hose to the transverse pipe of the CYH112 holder using hook and loop Velcro fasteners Make sure that the filter is vertical and medium flows...

Page 19: ...hrough the bores item 1 to secure the adapter 3 Slide the thread adapter nut item 3 over the adapter until the thread adapter nut engages with a click 4 Guide the inner sleeve item 4 through the thread adapter nut into the adapter as far as it will go 5 Guide the hose for filter to pump through the immersion tube first of all and then through the quick release fastener 6 Connect the sample hose po...

Page 20: ...air must be filtered 40 μm and free from water and oil No continuous air consumption Minimum nominal diameter for air ducts 4mm 0 16 1 Connect the compressed air line to the connection provided on the bottom of the housing 2 Run the valve s rinsing air connection at an air pressure of 2 to 5 bar 29 to 73 psi Connect the pressure to the pressure reducing valve 5 5 Mounting the solenoid valve The sc...

Page 21: ...out by a certified electrician Technical personnel must have read and understood the instructions in this manual and must adhere to them Prior to beginning any wiring work make sure voltage is not applied to any of the cables NOTICE The device does not have a power switch As soon as there is a power supply to the device it starts up The customer must provide a fuse with a maximum rating of 6 0 A a...

Page 22: ...ight direction thread the gland onto the cable or hose end and pull the cable or the hose through the entry and into the housing Make sure that the hose projects approx 2 cm over the entry inside the housing 3 Connect the cables as per the wiring diagram 4 Lastly tighten the cable gland or hose gland from the outside a0023309 1 Hose pump to analyzer 4 External compressed air line 2 Hose filter to ...

Page 23: ...on Power supply e g NYY J 3 wire max 2 5 mm2 Analog signaling and transmission cables e g LiYY 10 x 0 34 mm2 a0023310 a0023311 a0023312 Release the six screws with a 4 mm Allen key Fold out the carrier board as far as the lock plate The terminal block is located behind the carrier board ...

Page 24: ...ne System CAT860 24 Endress Hauser 6 3 Wiring diagram a0022860 C Level monitoring H Grounding D Valve 3 I Memosens E Housing heating optional J Shield F Vacuum pump K Supply voltage 115 230 VAC G Hose heating optional L Line filter ...

Page 25: ...60 Electrical connection Endress Hauser 25 6 4 Structure of the spiral hose a0022825 Fig 12 Structure of the spiral hose 1 2 3 4 5 Spiral hose PVC green PTFE blue PTFE black Memosens and power supply Hose heating 1 2 3 4 5 ...

Page 26: ...ge matches the voltage indicated on the nameplate 8 2 Venting the diaphragm pump First vent the diaphragm pump 1 Open the vent valve 2 Fill the pipe from the canister to the diaphragm pump completely with cleaning solution 3 Close the vent valve a0022329 1 2 3 4 On site controller Sample pump forwards Sample pump in reverse hold down the operating key Backflush filter with air Backflush filter wit...

Page 27: ...te the onsite mode If this conflicts with a program cycle that has already begun the system waits until the cycle is finished before the necessary activation is performed This process can take a few minutes and sometimes even up to 30 minutes e g if cleaning the sample preparation system Status LED 1 flashes during this time 10 Diagnostics and troubleshooting The Liquiline System CAT860 sample pre...

Page 28: ...1 Cleaning CAUTION Risk of injury from cleaning solutions Wear protective clothes goggles and protective clothing When disposing of unused cleaning solution please comply with the local regulations NOTICE Prohibited cleaning agents Danger of damaging the housing surface or housing seal For cleaning purposes never use concentrated mineral acids or bases Never use organic cleaners such as benzyl alc...

Page 29: ...lution Then clean the parts with a brush Manual filter cleaning 1 Use the transport packaging of the filter as the cleaning vessel 2 First clean the filter for 1 to 2 days in a combination of alkaline 1 5 and oxidizing cleaner 1 0 See documentation on cleaner CY820 3 Rinse the filter thoroughly with water 4 Then clean the filter for 2 days in an acidic cleaning solution 1 5 5 Rinse the filter thor...

Page 30: ...the sample preparation system door 2 Press operating key 1 to activate on site mode The status LED beside key 1 first starts flashing and is then lit continuously once the on site mode has been enabled This may take a few minutes see Operation section 3 Remove the filter from the medium 4 Press key 2 The status LED beside key 2 comes on and the peristaltic pump rotates forward The medium in the ho...

Page 31: ...user 31 11 3 Replacing the filter a0023259 Fig 13 Removing the filter cartridge a0022786 Fig 14 Installing the new filter cartridge The filter unit can stay on the assembly when replacing Only the ceramic is replaced Lubricate the O rings regularly ...

Page 32: ...T8xx filter 71222181 206 CAT820 860 kit 10 x conn peristaltic pump Kit instructions CA8x CAT8xx hose connection 71241442 208 CAT820 860 kit pump head 10 x Kit instructions CAT820 860 electronics compartment 71222201 209 CAT8xx kit filter O ring set 20 x Kit instructions CAT8xx filter 71222206 210 CAT820 860 kit pump hoses 10 pc Kit instructions CAT820 860 maintenance 71222209 211 CAT860 kit 10 x h...

Page 33: ...ste Please observe local regulations 226 CAT860 kit canister for cleaner 5 l Kit instructions CAT860 sample preparation inlet 71218561 227 CAT860 kit impact expanding rivets 30 pcs Kit instructions CAT860 sample preparation inlet 71222223 228 CAT860 kit complete diaphragm pump Kit instructions CAT860 sample preparation inlet 71218563 229 CAT860 kit complete heating module Kit instructions CAT860 s...

Page 34: ...er for accessories that are not listed here Quick release fastener filter G1 Order no 71238203 Post Order no 71221053 Post mount clamp For securing the sample preparation to horizontal and vertical posts and pipes Order no 71214646 Please refer to TI00432C for the order numbers of accessories for the Flexdip CYA112 assembly The quick release fastener for Flexdip CYA112 is not compatible with Liqui...

Page 35: ...ower supply 14 2 1 Supply voltage 100 to 120 200 to 240 V AC 10 50 60 Hz 14 2 2 Power consumption 300 VA with housing heating 14 2 3 Cable entries Depending on the version 2 x M32 cable gland assigned internally 1 x M20 cable gland for power cable 1 x M12 used by temperature sensor optional Permitted cable diameter M20 x 1 5 mm 7 to 13 mm 0 28 to 0 51 14 2 4 Fuse 5x20 mm 250 V 3 15 A slow blow T3 ...

Page 36: ... new filters 14 3 3 Suction height of peristaltic pump Max 5 m 16 ft 14 3 4 Hose length filter to pump Max 5 m 16 ft 14 3 5 Hose length pump to analyzer Max 30 m 98 ft 14 4 Environment 14 4 1 Ambient temperature range Unheated 5 to 50 C 41 to 122 F Heated 20 to 50 C 4 to 122 F 14 4 2 Storage temperature 20 to 60 C 4 to 140 F 14 4 3 Humidity 10 to 95 not condensating 14 4 4 Degree of protection IP5...

Page 37: ...ndustry 14 4 7 Electrical safety IEC 61010 1 Class I equipment Low voltage overvoltage category II Environment 2000 m 6562 ft above MSL 14 5 Process 14 5 1 Sample temperature 4 to 40 C 39 to 104 F 14 5 2 Sample consistency TS 8 g l 14 5 3 Process pressure Unpressurized 14 5 4 pH value of the sample pH 4 to 14 14 5 5 Salt content of the sample NaCl concentration 10 000 mg l ppm ...

Page 38: ... caps Al2O3 coated PVC Hose sample preparation PTFE Couplings peristaltic pump Nut sleeve PP Hose peristaltic pump PHARMED Coupling solenoid valve and T section POM Solenoid valve on sample collecting vessel PVDF Seal solenoid valves EPDM Seal valve sample collecting vessel FKM Solenoid valve for backflushing PEEK Hose from solenoid valve to sample collecting vessel NORPRENE Cleaning solution cani...

Page 39: ...If a 2400 mm immersion pipe is used a 5 m hose must be selected from the filter to the pump Hose pump to analyzer Lengths 2 m 6 6 ft 5 m 16 4 ft 10 m 32 8 ft 15 m 49 2 ft 20 m 65 6 ft 30 m 98 4 ft Spiral hose PVC material OD 24 6 mm 0 97 ID 19 mm 0 75 Memosens cable Sample hose 1 2 PTFE material OD 4 mm 0 16 ID 2 mm 0 08 Color blue black Heated version Hose heating 115V 230V connection to CA80 Hea...

Page 40: ... Humidity 36 I Identification Approvals 8 Nameplate 7 Immersion tube 15 Incoming acceptance 7 Installation 9 Dimensions 9 M Materials 38 Mechanical construction Dimensions 38 Materials 38 Weight 38 Mounting location 13 N Nameplate 7 O Occupational safety 5 Operational safety 5 P Pollution degree 36 Power supply Cable entries 35 Power consumption 35 Supply voltage 35 Product identification 7 Produc...

Page 41: ...Liquiline System CAT860 Endress Hauser W Warnings 4 Weight 38 Wiring 21 ...

Page 42: ...Liquiline System CAT860 42 ...

Page 43: ......

Page 44: ...www addresses endress com 71237653 ...

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