Endress+Hauser levelflex M FMP 40 Operating Instructions Manual Download Page 57

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Levelflex M FMP 40 with Foundation Fieldbus

6 Commissioning

Hauser

6.3

Basic Setup

flange:
reference point of
measurement

tank shape

Standard

measuring cond.

Unknown

measuring cond.

Standard

mapping

safety settings

linearisation

extended calibr.

...

empty calibr.

full calibr.

(descr

iption see BA 245F)

basic setup (standard)

option

= empty calibr. (= zero)

LN = probe length

setting in 005

setting in 033

= full calibr. (= span)

UB = upper blocking distance

setting in 006

setting in 059

D = distance (distance flange / product)

SD = safety distance

display in 0A5

setting in 015

= level

display in 0A6

distance

LB = lower blocking

Summary of Contents for levelflex M FMP 40

Page 1: ...BA 244F 00 en 02 03 Nr 52011934 Valid as of software version V 01 02 00 amplifier V 1 00 communication levelflex M FMP 40 Foundation Fieldbus Guided Level Radar Operating Instructions F TM TM...

Page 2: ...suggestion 000 measured value Group selection 00 basic setup 01 safety settings 09 display 04 linearisation 05 extended calibr 0C system parameters 092 language 0A diagnostics 0A0 present error 002 ta...

Page 3: ...tion guide 32 5 2 Display and operating elements 34 5 3 Local operation 36 5 4 Display and acknowledging error messages 39 5 5 Foundation Fieldbus communication 40 6 Commissioning 56 6 1 Function chec...

Page 4: ...installation or calibration For this reason the instrument must be installed connected operated and maintained according to the instructions in this manual personnel must be authorised and suitably q...

Page 5: ...installed in an explosion hazardous area Explosion hazardous area Symbol used in drawings to indicate explosion hazardous areas Devices located in and wiring entering areas with the designation explo...

Page 6: ...Division 1 Group A D G coal dust N I 1 ATEX II 1 2 G EEx ia IIC T6 2 ATEX II 1 2 D Alu cover dust Ex 3 ATEX II 2 G EEx em ia IIC T6 4 ATEX II 1 3 D transp cover dust Ex 5 ATEX II 1 2 G II 1 3 D EEx i...

Page 7: ...Flange Dia Pressure Standard Material CFJ DN40 PN40 DIN 2526 Form C 316L CGJ DN50 PN40 DIN 2526 Form C 316L CMJ DN80 PN16 DIN 2526 Form C 316L CQJ DN100 PN16 DIN 2526 Form C 316L CTJ DN100 PN40 DIN 25...

Page 8: ...cable entry NPT D aluminium F12 housing coated IP68 M12 PROFIBUS PA plug E aluminium F12 housing coated IP68 7 8 FF plug G aluminium T12 housing coated IP68 cable gland M20x1 5 H aluminium T12 housin...

Page 9: ...nt is designed to meet state of the art safety requirements has been tested and left the factory in a condition in which it is safe to operate The instrument complies with the applicable standards and...

Page 10: ...Quick installation guide 3 1 2 6 0 5 0 1 F12 housing Turn housing The housing can be turned 350 in order to simplify access to the display and the terminal compartment AF 60 max torque 20 Nm Caution...

Page 11: ...scope of supply matches your order 3 2 2 Transport Caution Follow the safety instructions and transport conditions for instruments of more than 18 kg Do not lift the measuring instrument by its probe...

Page 12: ...ng T12 housing Threaded connection G BSP or NPT Threaded connection G 1 1 BSP or 1 NPT Flange DN 40 200 or equivalent reference point of measurement option distance sleeve option remote electronic 68...

Page 13: ...pipe The centerings are held with borders on the rod Shortening is possible up to approx 10 mm below the centering Shortening rope probes Remove ballast weight The weight is fixed to the probe rope w...

Page 14: ...ling curtain 3 Mount rod and rope probes away from the wall B at such a distance that in the event of build up on the wall there is still a minimum distance of 100 mm between the probe and the build u...

Page 15: ...probe also during operation Probe must within the measuring span not touch any internals during operation If necessary when using rope probes the probe end 4 may be fixed to ensure that see page 23 Op...

Page 16: ...allation is mounting in a screwed joint screw in sleeve which is internally flush with the container ceiling If installation takes place in a nozzle the nozzle should be 50 150 mm in diameter and shou...

Page 17: ...e can also be installed into a pipe that must not protrude over the lower edge of the silo ceiling Installation suggestions see diagram In the case of bulk solids as great a distance as possible from...

Page 18: ...n range in pourable bulk solids 0 5 10 15 20 25 30 35 0 10 20 30 40 50 60 pulling force 6 mm rope kN level m silica sand smooth metallic walls silo diameter 12 m silo diameter 9 m silo diameter 6 m si...

Page 19: ...l cases it is better to use a 6 mm rope instead of a 4 mm one The same forces also act on the silo cover On a fixed rope the tensile forces are definitely greater but this can not be calculated Observ...

Page 20: ...ement functions independently of all electrical properties in all liquids Internals in the tank and nozzle dimensions do not have any influence on measurement Higher lateral load bearing capacity than...

Page 21: ...Levelflex measures the level through the plastic in both cases Installation in underground tanks Use coax probe for nozzles with large diameters in order to avoid reflections at the nozzle wall Instal...

Page 22: ...ed that a protective cover 1 be used in order to protect the transmitter against direct sunlight or rain Mounting and demounting are carried out simply with a clamp see Accessories on page 77 Tank ins...

Page 23: ...ope probe The fixing must be either reliably grounded or reliably insulated see accessories If it is not possible to mount the probe weight with a safe earthed connection it can be secured using an is...

Page 24: ...are in the vicinity of the probe mounting location a plastic half pipe with a diameter of approx 200 mm or some other protective unit must be affixed externally to the probe to prevent any influences...

Page 25: ...mponent is delivered separately from the device Please order the probe length correspondingly shorter For the exact length of the rod see page 78 Order codes for specific nozzle nominal diameters and...

Page 26: ...nozzles If installation in 300mm 12 nozzles is unavoidable installation must be carried out in accordance with the sketch on the right Installation with distance pipe Follow installation instructions...

Page 27: ...temperatures at the mounting location of the sensor The max measuring range is reduced to 30 m 1181 The version with separate housing consists of the probe a connecting cable and the housing If they...

Page 28: ...n Tighten up the fixing screws 1 3 5 Post installation check After the measuring instrument has been installed perform the following checks Is the measuring instrument damaged visual check Does the me...

Page 29: ...ms the connection between the antenna and the housing earth potential 7 8 When you use the measuring system in hazardous areas make sure you comply with national standards and the specifications in th...

Page 30: ...0 253 V AC 1VA 10 5 36 V DC 1W 10 5 36 V DC 0 8W 4 20 mA HART 2 wire 4 wire Profibus PA Foundation Fieldbus ENDRESS HAUSER t 85 C TA 70 C D01345 A if modification see sep label X Patents PROSONIC M x...

Page 31: ...erences in potential between grounding points the grounding should run via a capacitor that is suitable for high frequency use e g ceramic 10 nF 250 V Caution Applications which are subject to the exp...

Page 32: ...with or b confirms selection appears in front of the selected parameter c confirms the edited value system quits Edit mode d interrupts selection system quits Edit mode a Press or to edit the first ch...

Page 33: ...ble functions of the basic setup 00 function group include e g tank properties 002 medium property 003 process cond 004 empty calibr 005 etc If for example the application of the instrument is to be c...

Page 34: ...SE R MICR OPIL OT II IP 65 IP 65 Order Code Ser No Order Code Ser No Messbe reich Measur ing range Messbe reich Measur ing range U 16 36 V DC 4 20 mA U 16 36 V DC 4 20 mA max 20 m max 20 m Made in Ger...

Page 35: ...ars when the instrument is locked i e if no input is possible COM_SYMBOL This communication symbol appears when a data transmission via e g HART PFOFIBUS PA or Foundation Fieldbus is in progress Key s...

Page 36: ...A function group The lock is shown on the display by the symbol and can be released again either via the display or by communication Hardware lock The instrument is locked by pressing the O and S and...

Page 37: ...lock After pressing the O and S and F keys at the same time the user is asked to enter the unlock parameter 2457 for PROFIBUS devices Caution Changing certain parameters such as all sensor characteris...

Page 38: ...is not deleted The mapping can also be deleted in the cust tank map 055 function of the extended calibr 05 function group A linearisation is switched to linear although the table values are retained...

Page 39: ...inue measuring error message is displayed Indicated by a flashing symbol For a description of the codes see table 9 2 on page 82 E Alarm Warning Configurable e g loss of echo level within the safety d...

Page 40: ...h Foundation Fieldbus 40 Endress Hauser 5 5 Foundation Fieldbus communication 5 5 1 Synopsis There are two possibilities of connecting up a Foundation Fieldbus Direct connection to a FF H1 card Indire...

Page 41: ...fies the device by its identification code and automatically allocates an appropriate field address There is no separate hardware switch for this purpose END RES S HA USE R MICR OPIL OT II END RES S H...

Page 42: ...tool shows the network configuration in the form of an expandable tree If the Levelflex M has been connected correctly it can now be identified A double click on the name reveals the device data The d...

Page 43: ...racterizer Block SC s Operating Instructions BA 013S Foundation Fieldbus Overview Integrator Block IT s Operating Instructions BA 013S Foundation Fieldbus Overview Default Block configuration The inpu...

Page 44: ...odes of the block Target changes the operating mode of the block Actual indicates the current operating mode of the block Permitted states which operating modes are allowed Normal indicates the normal...

Page 45: ...ration parameters which are used to commission and calibrate the instrument They are identical to the functions of the operating menu see page 94 except for the service parameters which are not access...

Page 46: ...btain a particular function from the device The Levelflex M has got the following methods Set to customer default Basic setup Safety settings Acknowledge alarm Length adjustment Linearisation Extended...

Page 47: ...L 14 PROIMARY_VALUE 52 PARINPUTVOLUME 15 PRIMARY_VALUE_RANGE 53 PARMAXVOLUME 16 SECONDARY_VALUE 54 PARCYLINDERVESSEL 17 SECONDARY_VALUE_UNIT 55 PARSIMULATION 18 PARMEASUREDVALUE 56 PARSIMULATIONVALUEL...

Page 48: ...k is opened by a click on the analog input line Parameter changes from the tool are made off line while the device is operating The changes are downloaded by first setting MODE_BLK OOS then pressing t...

Page 49: ...value and status OUT The primary value output as a result of executing the analog input block Comprises value and status FIELD_VALUE Raw value of field device in of PV range with a status reflecting t...

Page 50: ...would cause the alarm to activate when the level drops below 5 and to deactivate when the level rises to 7 HI_HI_PRI The priority 1 15 of the HI_HI alarm HI_HI_LIM Sets the HI_HI alarm limit in output...

Page 51: ...device DIP switch The simulation must be enabled a value and or status entered and the block must be in AUTO mode During simulation the transducer output value is substituted by the simulated value A...

Page 52: ...the device name If appropriate assign a tag description TAG_DESC Set MODE_BLK_TARGET to Auto 3 Configure the transducer block see page 45 If appropriate change the block tag right hand click on tree S...

Page 53: ...elector Function Block 550 Signal Characterizer Function Block 600 Integrator Function Block 650 Transducer Block 700 Link Objects 1000 Alert Objects 1030 Trend Objects 1040 View Objects Resource Bloc...

Page 54: ...ion of the instruments It is compatible with the following operating systems Win95 Win98 WinNT4 0 Win2000 and Windows XP The ToF Tool supports the following functions Online configuration of transmitt...

Page 55: ...Operation Endress Hauser 55 Signal analysis via envelope curve Note The Levelflex M can also be operated locally using the keys If operation is prevented by the keys being locked locally parameter en...

Page 56: ...device When the instrument is switched on for the first time the following messages appear on the display After 5 s the following message appears After 5 s or after you have pressed F the following m...

Page 57: ...dard mapping safety settings linearisation extended calibr empty calibr full calibr description see BA 245F basic setup standard option E empty calibr zero LN probe length setting in 005 setting in 03...

Page 58: ...on page 32 Certain functions e g starting an interference echo mapping 053 prompt you to confirm your data entries Press O or S to select YES and press F to confirm The function is now started If you...

Page 59: ...ium tank The aluminium tank option is designed especially for high aluminium silos that cause an increased level of noise when empty This option is only useful for probes longer than 4 m For short pro...

Page 60: ...coaxial probe only 1 6 1 9 1 9 2 5 2 5 4 0 4 0 7 0 7 0 The lower group applies to very loose or loosened bulk solids Reduction of the max possible measuring range by means of extremely loose surfaces...

Page 61: ...n isol tie down gnd Selection standard fast change slow change test no filter Application For all normal applications bulk solids and fluids at low to medium filling speed and sufficiently large tanks...

Page 62: ...n to select whether the probe is at the time of the commisioning uncovered or covered If the probe is uncovered the Levelflex can determine the probe length automatically determine length 034 function...

Page 63: ...distance from the flange reference point of the measurement to the minimum level zero Function full calibr 006 This function is used to enter the distance from the minimum level to the maximum level...

Page 64: ...probes 1 The indicated blocking distances are prearised At media with DK 7 the upper blocking distance UB can be reduced for rod and rope probes on 0 1m The upper blocking distance UB can be entered...

Page 65: ...the next function check distance 051 Function check distance 051 This function triggers the mapping of interference echoes To do so the measured distance must be compared with the actual distance to...

Page 66: ...ion Caution The range of mapping must end 0 3 m 20 before the echo of the actual level In case of empty vessel it is possible to make a map over the whole probe length probe free If the probe is uncov...

Page 67: ...tance correct meas value correct basic setup completed Distance incorrect meas value incorrect a further interference echo mapping must be carried out check distance 051 Distance correct meas value in...

Page 68: ...ngs 0E1 Here you can select which information is shown on the display envelope curve substracted signal mapping 6 6 2 Function recording curve 0E2 Function recording curve 09B This function determines...

Page 69: ...t or the right The active navigation mode is indicated by a symbol in the top left hand corner of the display minimum distance of the plot maximum distance of the plot distance of evaluated echo evalu...

Page 70: ...s the curve to the right S shifts the curve to the left Vertical Zoom Modus Press F once more to switch to Vertical Zoom mode is displayed You now have the following options O increases the vertical s...

Page 71: ...rt the ToF Tool operating program and establish a connection Select the basic setup function group in the navigation bar The following display appears on the screen Basic Setup step 1 6 Status image E...

Page 72: ...e application parameters tank properties for a description see page 59 medium properties for a description see page 60 process properties for a description see page 61 Basic Setup step 3 6 Enter the a...

Page 73: ...r the application parameters probe for a description see page 62 probe length for a description see page 62 determine length for a description see page 62 Basic Setup step 5 6 Enter the application pa...

Page 74: ...p starts the tank mapping The measured distance and the current measured value are always displayed in the header for a description see page 65 6 8 1 Blocking distance Note At installation in high noz...

Page 75: ...lope curve is recommended see page 99 Note For the optimization of the measurement the installation of the Levelflex in another place can be executed when enterference echoes 6 8 3 User specific appli...

Page 76: ...g Repairs to Ex approved devices may only be carried out by trained personnel or by Endress Hauser Service Comply with the prevailing standards national Ex area regulations safety instructions XA and...

Page 77: ...nless steel is available for outdoor mounting order code 543199 0001 The shipment includes the protective cover and tension clamp Adapter flange FAU 70 E FAU 70 A Version Version 12 DN 50 PN 16 12 ANS...

Page 78: ...215mm rod for nozzle height 250 350mm 10 14 3 315mm rod for nozzle height 350 450mm 14 18 4 415mm rod for nozzle height 450 550mm 14 22 9 Special version Centre disk A without centre disk B DN40 1 1...

Page 79: ...If a rope probe has to be fixed and a secure grounded mounting is not possible we recommend using the insulating sleeve made of PEEK GF30 with accompanying DIN 580 eye bolt made of stainless steel Ma...

Page 80: ...egree of protection IP65 acc to EN 60529 NEMA 4 Material for housing Alloy of Aluminium AL Si 12 Dimensions mm inch 122x150x80 HxBxT 4 8x5 9x3 2 EMC version with conductive sealing ENDRESS HAUSER ENDR...

Page 81: ...Yes No Possibly defective electronics Contact E H Service HART communication does not function Is the communication resistor installed according to the OM Install the fuse see the OM Communication ok...

Page 82: ...ctronics A114 electronics defect E2PROM defective reset if alarm prevails after reset exchange electronics A115 electronics defect general hardware problem reset if alarm prevails after reset exchange...

Page 83: ...ars W601 linearisation ch1 curve not monotone linearization not monotonously increasing correct linearisation table W611 less than 2 linearisation points for channel 1 number of entered linearization...

Page 84: ...echo may have been evaluated yes 1 Carry out tank mapping basic setup No change off measured value on filling emptying Interference echo from installations nozzle or extension on the antenna 1 Carry...

Page 85: ...rry out mapping over entire probe when the tank is empty probe free Measured value incorrect slope error in the entire measuring range Tank properties incor rect Medium properties incorrect LN 4 m and...

Page 86: ...8556 7 8 UNC Fieldbus Foundation plug 5201 3348 G cable gland 4 wire 5201 3349 NPT cable gland 4 wire 5201 3350 4 wire M20 x 1 5 PA cable gland 5201 3351 4 wire M20 x 1 5 metal cable gland not for li...

Page 87: ...nic length 3m 52013414 Process connection thread or 1 Flange connection standard flange DN40 Coaxial probe Process connection thread or 1 pipe diameter 21 mm or 42 mm max length 4 m Weight for rope 6...

Page 88: ...ce Enclose special handling instructions if necessary for example a safety data sheet as per EN 91 155 EEC Additionally specify An exact description of the application The chemical and physical charac...

Page 89: ...e injected to a probe and led along the probe The pulses are reflected by the product surface received by the electronic evaluation unit and converted into level information This method is also known...

Page 90: ...ments are carried out in accordance with EN 61298 3 digital output HART PROFIBUS PA Foundation Fieldbus FMP 40 average TK 0 6 mm 10 K max 3 5 mm over the entire temperature range 40 C 80 C 2 wire Curr...

Page 91: ...tion Design dimensions see page 12 Weight see Technical Information TI 358F Material see Technical Information TI 358F Process connection see Technical Information TI 358F Human interface Operation co...

Page 92: ...undation Fieldbus 92 Endress Hauser Supplementary Documentation Supplementary Docu mentation System Information Levelflex SI 030F 00 en Technical Information TI 358F 00 en Operating Instructions Descr...

Page 93: ...Levelflex M FMP 40 with Foundation Fieldbus 10 Technical data Endress Hauser 93...

Page 94: ...or tag no linearisation manual semi automatic table on horizontal cyl linear clear table dist meas value D and L is displayed recording curve language previous error profile version customer unit tabl...

Page 95: ...r value dist meas value brocken probe det D and L are displayed 015 008 016 051 017 018 052 053 006 008 019 dist meas value D und L is displayed sep character point comma measured dist distance unit m...

Page 96: ...RPHU XQLW WDEOH QR LQSXW OHYHO LQSXW YROXPH PD VFDOH GLDPHWHU YHVVHO OLQHDULVDWLRQ OHYHO 8 OLQHDU _ Q j q j P IW LQ PP P IW LQ PP 9 FKHFN GLVWDQFH UDQJH RI PDSSLQJ VWDUW PDSSLQJ SUHV 0DS GLVW GHOHWH P...

Page 97: ...s 11 Appendix Endress Hauser 97 11 3 Description of functions Note A detailed description of the function groups functions and parameters is given in the documentation BA 245F 00 en a description of t...

Page 98: ...lectronics There a microprocessor analyses the signals and identifies the level echo which was generated by the reflection of the high frequency pulses at the product surface This clear signal finding...

Page 99: ...unction enables for example the conversion of the level into units of volume or weight An evaluation of the measurement with the aid of the envelope curve Typical curve shape The following examples di...

Page 100: ...ithin the span that is specified by the probe specific blocking distances In order to not detect any interference echoes there must be no signals that exceed the echo threshold when the tank is empty...

Page 101: ...and operating module VU 331 with a Personal Computer FXA 193 and the operating software ToF Tool The ToF Tool is a graphical operating software for instruments from Endress Hauser that operate based o...

Page 102: ...is product may be protected by at least one of the following patents Further patents are pending US 5 345 471 i EP 0 694 235 under Licence US 5 517 198 under Licence US 5 661 251 i EP 0 780 664 US 5 8...

Page 103: ...Interference echo mapping 74 K Key assignment 35 L Lock 36 M Maintenance 76 Maximum measured error 90 Measuring principle 89 98 Medium properties 60 72 Menue structure 94 Methods 46 Mounting 10 N Name...

Page 104: ...Index Levelflex M FMP 40 with Foundation Fieldbus 104 Endress Hauser V VU 331 68 W Warning 39 Weather protection cover 77 Wiring 29 WP 41 Write protection 41...

Page 105: ...Levelflex M FMP 40 with Foundation Fieldbus Index Endress Hauser 105...

Page 106: ...Index Levelflex M FMP 40 with Foundation Fieldbus 106 Endress Hauser...

Page 107: ...e o caustic o poisonous o harmful of health o biological hazardous o inflammable o safe Please mark the appropriate warning hints 5HDVRQ IRU UHWXUQ BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB...

Page 108: ...Buenos Aires Tel 01 145227970 Fax 01 145227909 Bolivia Tritec S R L Cochabamba Tel 042 56993 Fax 042 50981 Brazil Samson Endress Hauser Ltda Sao Paulo Tel 011 50313455 Fax 011 50313067 Canada Endress...

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