Empire DUPONT E10020 Installation, Operation And Maintenance Manual Download Page 1 | Manualshive

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INSTALLATION,

OPERATION,

AND

MAINTENANCE

MANUAL

DUPONT

E10020

SPCL36104-S SUCTION SYSTEM

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Summary of Contents for DUPONT E10020

Page 1: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL DUPONT E10020 SPCL36104 S SUCTION SYSTEM...

Page 2: ...OLLERS 4 2 NOZZLE OSCILLATOR 4 3 AUTOMATIC MEDIA REPLENISHING SYSTEM 5 0 SYSTEM START UP PROCEDURE 6 0 SYSTEM MAINTENANCE AND OPERATION CHECK 7 0 SEQUENCE OF SYSTEM OPERATION 8 0 SEQUENCE OF SYSTEM SH...

Page 3: ...hnical information please call the Empire TECHNICAL SERVICE GROUP at 215 752 8800 IMPORTANT READ THIS BEFORE GOING ANY FURTHER Your blast system may not include all of the components and options descr...

Page 4: ...er and hopper makes an airtight seal This seal is critical for proper operation 2 5 Position the Blast Cabinet and make sure it is level Clear space must be available on both sides of the Blast Cabine...

Page 5: ...in sight of the Main Electrical Enclosure 2 10 1 Complete the wiring from the Dust Collector and other electrical components to the Main Electrical Enclosure Once these connections are complete the Bl...

Page 6: ...he system is capable of using a different type or size of media To fill the system the following procedure should be followed 2 16 1 Press the red SYSTEM OFF pushbutton 2 16 2 Open the abrasive loadin...

Page 7: ...ctivates the blast solenoid when required by the process This selector switch illuminates when in the ON position 3 1 6 The SYSTEM MANUAL or AUTO selector switch allows for manual operation or automat...

Page 8: ...e main disconnect is turned off and locked out for service 3 1 15 remote an additional EMERGENCY STOP pushbutton station is located near the loading door of the machine Pressing this will disengage th...

Page 9: ...t the pressure 3 4 BLAST COMPONENTS The MH 2 Suction Blast Gun and MH 3 Suction Blast Gun mix blast air and media They exit from the nozzle creating the blast The air leaving the air jet entering the...

Page 10: ...cause high wear locations where the hoses will prematurely wear out from the inside When replacing hoses avoid sharp bends and turns 3 4 5 Media Regulator Assembly See Figure 3 The SAR 2 Media Regulat...

Page 11: ...rs the filter cleaning controls and the Blower Dust and fines are drawn from the Reclaimer to the Dust Collector Clean air is discharged from the Blower One of two types of Dust Collector may be suppl...

Page 12: ...tribution of dust carried by inlet air c Amount of dust cake on filters frequency of filter cleaning Emissions from Empire Dust Collectors in good condition will normally be within the OSHA limit for...

Page 13: ...controlled by a Blast Timer or a Blast Counter 4 2 2 D C Motor Driven Timing Belt Oscillator The D C driven Oscillator permits improved control of oscillation speed and distance This is required when...

Page 14: ...ontaminants such as dust and particles dislodged from the part being blasted are usually carried over to the Dust Collector by the cyclonic Reclaimer which is better than 90 efficient However small am...

Page 15: ...itch and turn on the Blast Cabinet lights Listen for the Automatic Bag Shake control to operate if your system has a Bag Type Dust Collector NOTE Reverse Pulse Cartridge Dust Collectors only clean whi...

Page 16: ...en to protect the interior of the Blast Cabinet from premature wear Due to the high volume of abrasive media being delivered by the Blast Nozzles at a high pressure wear is unavoidable Careful daily m...

Page 17: ...m before operating the system Refer to Section 9 0 6 16 Press the red SYSTEM OFF pushbutton to shut the system down On Bag Type Collectors listen for the Dust Collector Automatic Bag Shake to operate...

Page 18: ...he collar at the load end as a home edge to properly position the part Closing the door will engage the tail spindle into the opened end of the mandrel to help support it Be sure the load door is secu...

Page 19: ...previously run part the PINCH OSCILLATOR will have automatically repositioned itself In the event that the new part to be run is Longer than the previous part the oscillator will need to be reset by...

Page 20: ...he part OSCILLATOR REFERENCE SPEED sets the reference value used to calculate the horizontal travel speed of the BLAST OSCILLATOR during a cycle This is also the speed that the largest diameter part w...

Page 21: ...o stop and it will be shown on this display as to which one was activated The operational speeds of the Part Rotation and Blast Oscillator are monitored during the cycle In the event that they fall ou...

Page 22: ...6104 S Suction System 7 11 12 SYSTEM OUTPUTS This screen shows the current condition of all the outputs from the PLC Green indicates that the output is on or active red indicates that the ouput is off...

Page 23: ...ing extended idle time 8 1 Turn all selector switches to OFF Press the red SYSTEM OFF pushbutton 8 2 Open the Main Electric Disconnect and close the main air supply valve The main air supply valve wil...

Page 24: ...ssure reducing media flow increasing blast time moving nozzles closer to part and slower oscillation To lower intensity the reverse may be used It is recommended that only one parameter be changed at...

Page 25: ...Reclaimer body slot area Make a new corresponding reference mark on the Reclaimer body NOTE Repeat 9 7 2 through 9 7 5 until media is present in the Dust Collector waste 9 7 6 When only small amounts...

Page 26: ...ARTRIDGES IF THE SYSTEM IS NOT PROPERLY ADJUSTED The following required adjustments are important 9 8 3 Adjusting Airflow using the Slide Gate A new Dust Collector with new filter cartridges has the a...

Page 27: ...Photohelic Gage This control gives the operator the ability to adjust the pulsing of the Dust Collector Instead of the pulsing timer being on all the time the photohelic gage senses the pressure drop...

Page 28: ...E A 5 32 air jet will be used with a 5 16 nozzle A drill bit may be used to measure the orifice sizes If the nozzle diameter increases by 1 16 or more replace it 9 9 2 The air jet must be checked for...

Page 29: ...Regulator hole in hose or hole in suction gun 4 Media hose not inserted to proper air gap in Media Regulator 5 Media hose not installed or sealed in Suction Blast Gun 6 Worn nozzle air jet 7 Hole in a...

Page 30: ...or Control Board failure 8 Check for the red brake light on the DC Motor Control Board If it is illuminated there is no run signal See Electrical Drawings and Manufacturer s literature 10 9 BLAST CABI...

Page 31: ...ck Number 1 Window 510401 1 Window Gasket 524451 4 Light Globes 532621 100 Ft 5 8 Blast Hose 520802 50 Ft 1 2 Air Hose 520861 NOTE Your system has 6 MH 3 Blast Guns with 3 8 diameter di carb nozzles w...

Page 32: ...or Limit Switch 534418 1 Proximity Switch Osc 534993 1 Proximity Sensor Hopper 600883 1 2 Air Regulator 340085 1 2 Filter Separator 504662 1 Replacement Element 508022 1 O Ring and Gasket Kit 508122 1...

Page 33: ...ler 97557 N22 2 Air Cylinder Osc 10020 54 4 Stilson Hold Down Roller 10020 55 2 DC Motor Controller 535003 3 Disconnect Fuse 532944 3 Motor Branch Fuse 532938 2 Transformer Primary Fuse 532231 3 DC Po...

Page 34: ...Blow Off Assembly B10020 B Suction Blast Gun Assembly B803378X Storage Hopper Assembly D806997X 1200 CFM Reclaimer with Ultrawear D806942X Pipe String Assembly D966057X Electrical Assembly D10020 E 1...

Page 35: ...t with the blast media 13 1 2 Recommended maintenance schedules must be followed in order to validate the warranty For equipment operated in excess of the Normal Use and Service as defined above maint...

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