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13117-10-0709

Page 7

Locating Gas Supply

The gas line can enter the unit either through the floor or outside 

wall.  The gas line opening should be made at this time.  Location 

of the opening will be determined by the position of floor joists 

and the valve and union used for servicing.

Recommended Gas Pipe Diameter

 

Note:

 Never use plastic pipe. Check to confirm whether your local 

codes allow copper tubing or galvanized.

Note:

 Since some municipalities have additional local codes, it is 

always best to consult your local authority and installation code.

The use of the following gas connectors is recommended:

—  aNS Z21.24 appliance Connectors of Corrugated Metal Tubing 

and Fittings

—  aNS Z21.45 assembled Flexible appliance Connectors of 

Other Than all-Metal Construction

The above connectors may be used if acceptable by the authority 

having  jurisdiction.  The  state  of  Massachusetts  requires  that  a 

flexible appliance connector cannot exceed three feet in length.

GAS SUPPLY

TEE HANDLE

FLEX TUBING

NPT NIPPLE

FLARE FITTING

FLARE SHUT OFF VALVE

CLOSE NIPPLE

TEE HANDLE

NPT NIPPLE

NPT UNION

SHUT OFF VALVE

NPT GAS SUPPLY

Figure 1 

Consult the current National Fuel Gas Code, aNSI Z223.1 CaN/

CGA-B149 (.1 or .2) installation code. 

Installing a New Main Gas Cock

each appliance should have its own manual gas cock.

a  manual  main  gas  cock  should  be  located  in  the  vicinity  of 

the unit. Where none exists, or where its size or location is not 

adequate, contact your local authorized installer for installation 

or relocation.

Compounds used on threaded joints of gas piping shall be resistant 

to the action of liquefied petroleum gases. The gas lines must be 

checked for leaks by the installer. This should be done with a soap 

solution watching for bubbles on all exposed connections, and if 

unexposed, a pressure test should be made. 

never use an exposed flame to check for leaks. Appliance must 

be disconnected from piping at inlet of control valve  and pipe 

capped or plugged for pressure test. Never pressure test with 

appliance connected; control valve will sustain damage!

a gas valve and ground joint union should be installed in the gas 

line upstream of the gas control to aid in servicing. It is required by 

the National Fuel Gas Code that a drip line be installed near the gas 

inlet. This should consist of a vertical length of pipe tee connected 

into the gas line that is capped on the bottom in which condensation 

and foreign particles may collect. 

Figure 2

Method of Installing a Tee Fitting Sediment Trap

Pressure Testing of the Gas Supply System

1.  To  check  the  inlet  pressure  to  the  gas  valve,  a  1/8"  (3mm)  N.P.T. 

plugged tapping, accessible for test gauge connection, must be placed 

immediately upstream of the gas supply connection to the appliance.

2.   The appliance and its individual shutoff valve must be disconnected 

from the gas supply piping system during any pressure testing of that 

system at test pressures in excess of 1/2 psig (3.5 kPa).

3.   The appliance must be isolated from the gas supply piping system by 

closing its individual manual shutoff valve during any pressure testing 

of the gas supply piping system at test pressures equal to or less than 

1/2 psig (3.5 kPa).

Attention!

 If one of the above procedures results in pressures in excess 

of 1/2 psig (14" w.c.) (3.5 kPa) on the appliance gas valve, it will result 

in a hazardous condition.

Checking Manifold Pressure

Both Propane and Natural gas valves have a built-in pressure regulator 

in the gas valve. Natural gas models will have a manifold pressure of 

approximately 4.0" w.c. (.996kPa) at the valve outlet with the inlet pressure 

to the valve from a minimum of 5.0" w.c. (1.245kPa) for the purpose of 

input adjustment to a maximum of 10.5" w.c. (2.61kPa).  Propane gas 

models will have a manifold pressure approximately 10.0" w.c. (2.49kPa) 

at the valve outlet with the inlet pressure to the valve from a minimum of 

11.0" w.c. (2.739kPa) for the purpose of input adjustment to a maximum 

of 13.0" w.c. (3.237kPa). 
A 1/8" (3mm) N.P.T. plugged tapping, accessible for test gauge connection, 

is located on the outlet side of the gas control

.

Pipe Length

Schedule 40 Pipe 

Inside Diameter

Tubing, Type L Out-

side Diameter

Nat.

L.P.

Nat.

L.P.

0-10 Feet

0-3 Meters

1/2"

12.7mm

3/8"

9.5mm

1/2"

12.7mm

3/8"

9.5mm

10-40 Feet

4-12 Meters

1/2"

12.7mm

1/2"

12.7mm

5/8"

15.9mm

1/2"

12.7mm

40-100 Feet

13-30 Meters

1/2"

12.7mm

1/2"

12.7mm

3/4"

19mm

1/2"

12.7mm

100-150 Feet

31-46 Meters

3/4"

19mm

1/2"

12.7mm

7/8"

22.2mm

3/4"

19mm

GAS SUPPLY

Summary of Contents for DV-25T-1

Page 1: ...ual with the appli ance Consumer Retain this manual for future refer ence Do not store or use gasoline or other flamma ble vapors and liquids in the vicinity of this or any other appliance WHAT TO DO...

Page 2: ...tion 6 Specifications 6 Gas Supply 7 Clearances 8 Installation Instructions 8 10 Thermostat Location 11 Lighting Instructions 12 Pilot Flame Characteristics 13 Main Burner Flame Characteristics 13 Mai...

Page 3: ...o examine venting system periodically and replace damaged parts Do make a periodic visual check of pilot and burner Clean and replace damaged parts CAUTION Pilot hole cover must be kept tightly closed...

Page 4: ...perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on wal...

Page 5: ...requiredinaccordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE Ametalorplasticidentificationplateshallbe permanently mounted to the ex...

Page 6: ...acementofgaspiping gasutilizationequipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency The term qualified agency meansanyindividual firm corporat...

Page 7: ...gas line upstream of the gas control to aid in servicing It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet This should consist of a vertical length of pipe...

Page 8: ...intake shall be located at least 12 305mm above grade Warning The nearest point of the vent cap should be a minimum horizontal distant of six 6 1 83m feet from any pressure regulator In case of regul...

Page 9: ...ttaching Furnace to Wall Mounting Bracket 1 Remove casing front from furnace 2 Lay furnace face down on a non abrasive work surface 3 Place collar on four inch flue tube against combustion camber back...

Page 10: ...unt ing plate with three 3 10 x 1 2 screws 4 Reassembly and resealing vent air intake system is completed Installing a Vent Near a Window Ledge Other Type of Project or on Siding vinyl aluminum etc Di...

Page 11: ...terminals 400 450 millivolts with thermostat OFF Across the thermopile terminals 150 250 millivolts with thermostat ON Across the thermostat wires at the valve less than 30 millivolts with thermostat...

Page 12: ...ock wise to OFF Do not force 5 Replace casing front assembly 1 Stop Read the safety information above 2 Set the thermostat to lowest setting 3 Turn off all electric power to the appliance if appli cab...

Page 13: ...on the inner casing bottom On Propane gas if a whistling noise resonation occurs screw air adjustment bolt into the chamber support in order to reduce the amount of primary air If the whistling noise...

Page 14: ...occurs a See Page 13 Primary Air Adjustment b Reduce manifold pressure c Size main burner orifice with a drill bit For DV 25 use 54 drill bit For DV 35 use 50 drill bit Removing Main Burner 1 Disconne...

Page 15: ...udes 5 6 26 DV 778 Gasket Burner Door 5 M 178 Gasket Inlet Collar 27 M 151 B Gasket Pilot Burner 6 13106 Inlet Tube inner Welded Assembly 28 DV 994 Pilot Shield 7 13064 Inlet Tube Outer Assembly 29 R...

Page 16: ...13117 10 0709 Page 16 PARTS VIEW...

Page 17: ...the blower assembly The switch box is adjacent to the combustion chamber The fan control is a non adjustableautomatictype Thefancontrolwillrequirebetween 5 and 10 minutes of main burner operation befo...

Page 18: ...ting season using 2 or 3 drops each time If the motor fails to start and hums it could be a tight bearing due to lack of oil This may be corrected by pouring kerosene in the oil holes allowing to stan...

Page 19: ...13117 10 0709 Page 19 SERVICE NOTES...

Page 20: ...ms Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question...

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