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13117-10-0709

Page 10

Installing Vent Assembly

Attention: 

Do not attempt to cut vent tubes.  When you order appropriate 

vent kit for measured wall depth, the vent tubes will fit together.

1.  Place  caulking  (not  provided)  beneath  the  collar  of  the  outside 

mounting  plate.    Use  additional  caulking  to  correct  uneven  wall 

surface, such as clapboard.

2.  Insert six inch air tube on outside mounting plate 

INTO

 six inch air 

tube attached to inlet air drop chute.  Place four inch flue tube on 

vent cap 

OVER

 four inch flue tube attached to combustion cham

-

ber.  Position the outside mounting plate so that six inch air tube 

has a slight downward slope to the outside.  

The downward slope 

is necessary to prevent the entry of rainwater.

  attach outside 

mounting plate to exterior wall with four (4) 10 x 1 1/2" screws.

3.  Installation is completed.

Reassembly And Resealing Vent-Air Intake System.

When vent-air intake system is removed for service the furnace, the fol-

lowing steps will assure proper reassembly and resealing of the vent-air 

intake assembly.

1.  Remove  old  caulking  beneath  the  collar  of  the  outside  mounting 

plate.  apply new caulking beneath the collar of the outside mount-

ing plate.  Use additional caulking to correct uneven wall surface, 

such as clapboard.

2.  Insert six inch air tube on outside mounting plate 

INTO

 six inch air 

tube attached to inlet air drop chute.  Position the outside mounting 

plate so that the six inch air tube has a slight downward slope to the 

outside.  

The downward slope is necessary to prevent the entry 

of rainwater.

  attach outside mounting plate to exterior wall with 

four (4) 10 x 1 1/2" screws.

3.  Place four inch flue tube on vent cap 

OVER

 four inch flue tube at

-

tached to combustion chamber.  attach vent cap to outside mount-

ing plate with three (3) 10 x 1/2" screws.

4.  Reassembly and resealing vent-air intake system is completed.

Installing a Vent Near a Window Ledge,

Other Type of Project or on Siding (vinyl, aluminum, etc.)

Direct vent furnaces are designed to be installed on a uniform outside 

wall.  When the wind comes from any angle (up, down, or from either 

side), it must hit the vent cap equally over both the air inlet and the flue 

outlet portions of the vent.  any wall projection, such as a door or win-

dow casing, which disturbs the wind on one side of the air inlet section 

will result in back pressure on the flue section smothering the flame and 

eventual pilot outage.

When the vent cap is to be installed on siding, or it appears that a pro-

jection within 6" of any side of the air inlet section could shield the air 

inlet section, the entire vent should be supported away from the wall 

at least the distance of the projection.  2" x 4" framing whose outside 

dimensions match the overall dimensions of the mounting plate is rec-

ommended.  The 2" x 4" framing protects siding from possible warpage 

or discoloration.  all joints can then be sealed and painted.  The wall 

depth plus the additional depth of the 2" x 4" framing should not exceed 

a total depth of 19" for DV-25T and DV-35T (See Figure 7) (Refer to 

Vent Kits page 3).

Figure 8

Vinyl siding vent kit, DV-822, is available from empire Comfort Sys-

tems, Inc.  The depth is 3", which enables the vent cap to be extended 

away from siding or projections.  The wall depth plus the additional 3" 

depth of the vinyl siding vent cap extension should not exceed a total 

depth of 19" for DV-25T and DV-35T. (See Figure 8) (Refer to Vent Kits 

page 3)

Warning: When vinyl siding vent kit, DV-822 or 2" x 4" fram

-

ing is added to an existing installation (furnace is installed), 

do not attempt to add sections of pipe to the flue outlet tube 

or air inlet tube.  An air tight seal is required for both tubes.  

Refer to Vent Kits, page 3 to order tubes.

Figure 7

Summary of Contents for DV-25T-1

Page 1: ...ual with the appli ance Consumer Retain this manual for future refer ence Do not store or use gasoline or other flamma ble vapors and liquids in the vicinity of this or any other appliance WHAT TO DO...

Page 2: ...tion 6 Specifications 6 Gas Supply 7 Clearances 8 Installation Instructions 8 10 Thermostat Location 11 Lighting Instructions 12 Pilot Flame Characteristics 13 Main Burner Flame Characteristics 13 Mai...

Page 3: ...o examine venting system periodically and replace damaged parts Do make a periodic visual check of pilot and burner Clean and replace damaged parts CAUTION Pilot hole cover must be kept tightly closed...

Page 4: ...perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on wal...

Page 5: ...requiredinaccordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE Ametalorplasticidentificationplateshallbe permanently mounted to the ex...

Page 6: ...acementofgaspiping gasutilizationequipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency The term qualified agency meansanyindividual firm corporat...

Page 7: ...gas line upstream of the gas control to aid in servicing It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet This should consist of a vertical length of pipe...

Page 8: ...intake shall be located at least 12 305mm above grade Warning The nearest point of the vent cap should be a minimum horizontal distant of six 6 1 83m feet from any pressure regulator In case of regul...

Page 9: ...ttaching Furnace to Wall Mounting Bracket 1 Remove casing front from furnace 2 Lay furnace face down on a non abrasive work surface 3 Place collar on four inch flue tube against combustion camber back...

Page 10: ...unt ing plate with three 3 10 x 1 2 screws 4 Reassembly and resealing vent air intake system is completed Installing a Vent Near a Window Ledge Other Type of Project or on Siding vinyl aluminum etc Di...

Page 11: ...terminals 400 450 millivolts with thermostat OFF Across the thermopile terminals 150 250 millivolts with thermostat ON Across the thermostat wires at the valve less than 30 millivolts with thermostat...

Page 12: ...ock wise to OFF Do not force 5 Replace casing front assembly 1 Stop Read the safety information above 2 Set the thermostat to lowest setting 3 Turn off all electric power to the appliance if appli cab...

Page 13: ...on the inner casing bottom On Propane gas if a whistling noise resonation occurs screw air adjustment bolt into the chamber support in order to reduce the amount of primary air If the whistling noise...

Page 14: ...occurs a See Page 13 Primary Air Adjustment b Reduce manifold pressure c Size main burner orifice with a drill bit For DV 25 use 54 drill bit For DV 35 use 50 drill bit Removing Main Burner 1 Disconne...

Page 15: ...udes 5 6 26 DV 778 Gasket Burner Door 5 M 178 Gasket Inlet Collar 27 M 151 B Gasket Pilot Burner 6 13106 Inlet Tube inner Welded Assembly 28 DV 994 Pilot Shield 7 13064 Inlet Tube Outer Assembly 29 R...

Page 16: ...13117 10 0709 Page 16 PARTS VIEW...

Page 17: ...the blower assembly The switch box is adjacent to the combustion chamber The fan control is a non adjustableautomatictype Thefancontrolwillrequirebetween 5 and 10 minutes of main burner operation befo...

Page 18: ...ting season using 2 or 3 drops each time If the motor fails to start and hums it could be a tight bearing due to lack of oil This may be corrected by pouring kerosene in the oil holes allowing to stan...

Page 19: ...13117 10 0709 Page 19 SERVICE NOTES...

Page 20: ...ms Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question...

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