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19562-3-0907

Page 8

Warning:  Conversion must be done by a qualified service technician.  Main burner orifice(s) and new 

gas conversion label are provided in conversion kit attached to manifold pipe.

1.  Make sure gas supply to furnace is off prior to conversion and disconnect electrical power to unit.

2.  Open brass union located between the gas valve and burner box.  Remove 

the 4 mounting screws securing manifold plate to the burner box.  Remove 

the top 2 screws holding the burner box top in place and then remove the 

1 screw holding the end of the manifold pipe in place.  Grasp union and 

remove manifold pipe.

3.  Remove (1) Natural  gas main burner orifice marked 44 for DV-20E or 

(2) Natural gas main burner orifices marked 44 for DV-40E located in 

the manifold pipe and replace with (1) LP gas main burner orifice marked 

55 for DV-20E or (2) LP gas main burner orifices marked 55 for DV-40E 

supplied in conversion kit.

4.  Replace manifold pipe being sure to locate orifice(s) in the end of the burner.  Secure the manifold and top burner box cover in 

place using the screws earlier removed.  Reconnect the brass union.

5.  Remove the vinyl cap and unscrew the gas control convertible regulator and reverse to LP gas side (red ring on regulator) and screw 

back into place.  Reattach vinyl cap.  Refer to figure illustrating the gas valve.

6.  Place Natural gas main burner orifice(s) in conversion kit.  Attach conversion kit to manifold pipe.  Attach new label to unit name-

plate indicating that the unit was converted to LP gas.

7.  Turn on gas supply to furnace and check all gas connections for leaks with soap solution, watching for bubbles on all gas connec-

tions.

8.  Turn on electrical power to unit and turn on furnace to verify proper operation.  It may take several tries for ignition to completely 

purge all the air from the gas line. 

Warning:  Conversion must be done by a qualified service technician.  Main burner orifice(s) and new 

gas conversion label are provided in conversion kit attached to manifold pipe.

1.  Make sure gas supply to furnace is off prior to conversion and disconnect electrical power to unit.

2.  Open brass union located between the gas valve and burner box.  Re-

move the 4 mounting screws securing manifold plate to the burner box.  

Remove the top 2 screws holding the burner box top in place and then 

remove the 1 screw holding the end of the manifold pipe in place.  Grasp 

union and remove manifold pipe.

3.  Remove (1) LP gas main burner orifice marked 55 for DV-20E or   (2) LP 

gas main burner orifices marked 55 for DV-40E located in the manifold 

pipe and replace with (1) Natural gas main burner orifice marked 44 for 

DV-20E or (2) Natural gas main burner orifices marked 44 for DV-40E 

supplied in conversion kit.

4.  Replace manifold pipe being sure to locate orifice(s) in the end of the burner.  Secure the manifold and top burner box cover in 

place using the screws earlier removed.  Reconnect the brass union.

5.  Remove the vinyl cap and unscrew the gas control convertible regulator and reverse to Natural gas side and screw back into place.  

The red LP ring will be up just under the vinyl cap.  Reattach vinyl cap.  Refer to figure illustrating the gas valve.

6.  Place LP gas main burner orifice(s) in conversion kit.  Attach conversion kit to manifold pipe.  Attach new label to unit nameplate 

indicating that the unit was converted to Natural gas.

7.  Turn on gas supply to furnace and check all gas connections for leaks with soap solution, watching for bubbles on all gas connec-

tions.

8.  Turn on electrical power to unit and turn on furnace to verify proper operation.  It may take several tries for ignition to completely 

purge all the air from the gas line. 

TOP VIEW

BACK END VIEW

GAS CONTROL LEVER SHOWN

IN "OFF" POSITION

OFF

CONVERTIBLE

REGULATOR

VINYL CAP

RED LP RING

CONVERSION INSTRUCTIONS FROM NATURAL GAS TO (LP) PROPANE GAS

TOP VIEW

BACK END VIEW

GAS CONTROL LEVER SHOWN

IN "OFF" POSITION

OFF

CONVERTIBLE

REGULATOR

VINYL CAP

RED LP RING

GAS CONVERSION INSTRUCTIONS

CONVERSION INSTRUCTIONS FROM (LP) PROPANE GAS TO NATURAL GAS

Summary of Contents for DV-20E

Page 1: ...Series in Canada This appliance is only for use with the type s of gas indicated on the rating plate A conver sion kit is supplied with the appliance Installer Leave this manual with the appli ance C...

Page 2: ...nts for Massachusetts 5 Introduction 6 Speci cations 6 Gas Supply 7 Gas Conversion Instructions 8 Clearances 9 Furnace Installation 9 12 Lighting Instructions 13 Wiring 14 Maintenance 15 Operation and...

Page 3: ...on and repair should be done by a QUALIFIED SERVICE PERSON The appliance should be inspected before use and at least annually by a quali ed service person More frequent cleaning may be required due to...

Page 4: ...ot lights perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorpt...

Page 5: ...iredinaccordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certi ed 3 SIGNAGE Ametalorplasticidenti cationplateshallbe permanently mounted to the exterior...

Page 6: ...corporationorcompanywhicheitherin person or through a representative is engaged in and is responsible for a the installation or replacement of gas piping or b the connection installation repair or ser...

Page 7: ...ped or plugged for pressure test Never pressure test with appliance connected control valve will sustain damage A gas valve and ground joint union should be installed in the gas line upstream of the g...

Page 8: ...s conversion label are provided in conversion kit attached to manifold pipe 1 Make sure gas supply to furnace is off prior to conversion and disconnect electrical power to unit 2 Open brass union loca...

Page 9: ...uld be a minimum horizontal distant of six 6 feet 1 83m from any pressure regulator In case of regulator malfunction the six 6 feet 1 83m distance will reduce the chance of gas entering the vent cap I...

Page 10: ...it is vented directly out the back using the concentric vent tube assembly provided See Figure 2 for vent hole location This hole location can be conveniently moved closer to unit exhaust outlet tube...

Page 11: ...d conform to ASTM Standard D2564 for PVC or D2235 for ABS This PVC or ABS pipe must not be used for the exhaust vent pipe run Note Type SDR pipe is not approved for use in Canada For new construction...

Page 12: ...the condensate drain pan located within the appliance Whenever a horizontal vent run is used where local codes allow you can slope the exhaust pipe downward to the outside 1 4 6mm per foot 305mm The d...

Page 13: ...ance and to replace any part of the control system and any gas control which has been under water 1 STOP Read the safety information above 2 Set the thermostat to lowest setting 3 Turn off all electri...

Page 14: ...alled turn off gas supply and electric supply 2 Remove casing front 3 Remove black hose from front nipple on pressure switch 4 Remove junction box cover 4 screws 5 Please refer to wiring diagram for r...

Page 15: ...and then turn temperature control knob clockwise slowly till furnace turns on For typical room comfort the control knob should be pointed toward medium 2 The furnace control board follows sequence of...

Page 16: ...lashes Pressure switch is closed with inducer off Check Pressure Switch and Replace 4 Flashes Lockout due to failed ignition Check for Broken Ignitor Check for Bent Ignitor Bracket Ignitor too far fro...

Page 17: ...d the Description of each part from the following appropriate illustration and list Be sure to give all this information Furnace Model Number Part Description Furnace Serial Number Part Number Type of...

Page 18: ...19562 3 0907 Page 18 PARTS VIEW...

Page 19: ...19562 3 0907 Page 20 Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 PH 618 233 7420 or 800 851 3153 FAX 618 233 7097 or 800 443 8648 info empirecomfort com www empirecomfort com...

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