Empire Heating Systems DV-20E Installation Instructions And Owner'S Manual Download Page 7

19562-3-0907

Page 7

Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/

CGA-B149 (.1 or .2) installation code.

Recommended Gas Pipe Diameter

Pipe Length

Schedule 40 Pipe

Inside Diameter

Tubing, Type L 

Outside Diameter

Nat.

L.P.

Nat.

L.P.

0-10 feet

0-3 meters

1/2”

12.7mm

3/8”

9.5mm

1/2”

12.7mm

3/8”

9.5mm

10-40 feet

4-12 meters

1/2”

12.7mm

1/2”

12.7mm

5/8”

15.9mm

1/2”

12.7mm

40-100 feet

13-30 meters

1/2”

12.7mm

1/2”

12.7mm

3/4”

19mm

1/2”

12.7mm

100-150 feet

31-46 meters

3/4”

19mm

1/2”

12.7mm

7/8”

22.2mm

3/4”

19mm

Note: 

Never use plastic pipe. Check to confirm whether your local 

codes allow copper tubing or galvanized.

Note: 

Since some municipalities have additional local codes, it is 

always best to consult your local authority and installation code.
The use of the following gas connectors is recommended:

—  ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing 

and Fittings

—  ANS  Z21.45 Assembled  Flexible Appliance  Connectors  of 

Other Than All-Metal Construction

The above connectors may be used if acceptable by the authority 

having jurisdiction. The state of Massachusetts requires that a flexible 

appliance connector cannot exceed three feet in length.

Figure 1  

Installing a New Main Gas Cock

Each appliance should have its own manual gas cock.

A manual main gas cock should be located in the vicinity of the unit. 

Where none exists, or where its size or location is not adequate, con-

tact your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be resistant 

to the action of liquefied petroleum gases. The gas lines must be 

checked for leaks by the installer. This should be done with a soap 

solution watching for bubbles on all exposed connections, and if 

unexposed, a pressure test should be made. 

Never use an exposed flame to check for leaks. Appliance must 

be disconnected from piping at inlet of control valve and pipe 

capped or plugged for pressure test. Never pressure test with 

appliance connected; control valve will sustain damage!

A gas valve and ground joint union should be installed in the gas 

line upstream of the gas control to aid in servicing. It is required by 

the National Fuel Gas Code that a drip line be installed near the gas 

inlet. This should consist of a vertical length of pipe tee connected 

into the gas line that is capped on the bottom in which condensation 

and foreign particles may collect.

Pressure Testing of the Gas Supply System

1.  To check the inlet pressure to the gas valve, a 1/8" (3mm) N.P.T. 

plugged tapping, accessible for test gauge connection, must be 

placed immediately upstream of the gas supply connection to 

the appliance.

2.  The  appliance  and  its  individual  shutoff  valve  must  be 

disconnected  from  the  gas  supply  piping  system  during  any 

pressure testing of that system at test pressures in excess of 1/2 

psig (3.5 kPa).

3.  The  appliance  must  be  isolated  from  the  gas  supply  piping 

system by closing its individual manual shutoff valve during any 

pressure testing of the gas supply piping system at test pressures 

equal to or less than 1/2 psig (3.5 kPa).

Attention! If one of the procedures results in pressures in excess 

of 1/2 psig (14" w.c.) (3.5 kPa) on the fireplace gas valve, it will 

result in a hazardous condition.
Checking Manifold Pressure

Both  Propane  and  Natural  gas  valves  have  a  built-in  pressure 

regulator in the gas valve.  Natural gas models will have a manifold 

pressure of approximately 3.5" w.c. (.872kPa) at the valve outlet 

with the inlet pressure to the valve from a minimum of 5.0" w.c. 

(1.245kPa) for the purpose of input adjustment to a maximum of 

10.5" w.c. (2.614kPa)   Propane gas models will have a manifold 

pressure approximately 10.0"  w.c. (2.49kPa) at the valve outlet 

with the inlet pressure to the valve from a minimum of 11.0" w.c. 

(2.739kPa) for the purpose of input adjustment to a maximum of 

13.0" w.c. (3.237kPa).  
A 1/8" (3mm) N.P.T. plugged tapping, accessible for test gauge 

connection, is located on the outlet side of the gas control.

GAS SUPPLY

Summary of Contents for DV-20E

Page 1: ...Series in Canada This appliance is only for use with the type s of gas indicated on the rating plate A conver sion kit is supplied with the appliance Installer Leave this manual with the appli ance C...

Page 2: ...nts for Massachusetts 5 Introduction 6 Speci cations 6 Gas Supply 7 Gas Conversion Instructions 8 Clearances 9 Furnace Installation 9 12 Lighting Instructions 13 Wiring 14 Maintenance 15 Operation and...

Page 3: ...on and repair should be done by a QUALIFIED SERVICE PERSON The appliance should be inspected before use and at least annually by a quali ed service person More frequent cleaning may be required due to...

Page 4: ...ot lights perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorpt...

Page 5: ...iredinaccordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certi ed 3 SIGNAGE Ametalorplasticidenti cationplateshallbe permanently mounted to the exterior...

Page 6: ...corporationorcompanywhicheitherin person or through a representative is engaged in and is responsible for a the installation or replacement of gas piping or b the connection installation repair or ser...

Page 7: ...ped or plugged for pressure test Never pressure test with appliance connected control valve will sustain damage A gas valve and ground joint union should be installed in the gas line upstream of the g...

Page 8: ...s conversion label are provided in conversion kit attached to manifold pipe 1 Make sure gas supply to furnace is off prior to conversion and disconnect electrical power to unit 2 Open brass union loca...

Page 9: ...uld be a minimum horizontal distant of six 6 feet 1 83m from any pressure regulator In case of regulator malfunction the six 6 feet 1 83m distance will reduce the chance of gas entering the vent cap I...

Page 10: ...it is vented directly out the back using the concentric vent tube assembly provided See Figure 2 for vent hole location This hole location can be conveniently moved closer to unit exhaust outlet tube...

Page 11: ...d conform to ASTM Standard D2564 for PVC or D2235 for ABS This PVC or ABS pipe must not be used for the exhaust vent pipe run Note Type SDR pipe is not approved for use in Canada For new construction...

Page 12: ...the condensate drain pan located within the appliance Whenever a horizontal vent run is used where local codes allow you can slope the exhaust pipe downward to the outside 1 4 6mm per foot 305mm The d...

Page 13: ...ance and to replace any part of the control system and any gas control which has been under water 1 STOP Read the safety information above 2 Set the thermostat to lowest setting 3 Turn off all electri...

Page 14: ...alled turn off gas supply and electric supply 2 Remove casing front 3 Remove black hose from front nipple on pressure switch 4 Remove junction box cover 4 screws 5 Please refer to wiring diagram for r...

Page 15: ...and then turn temperature control knob clockwise slowly till furnace turns on For typical room comfort the control knob should be pointed toward medium 2 The furnace control board follows sequence of...

Page 16: ...lashes Pressure switch is closed with inducer off Check Pressure Switch and Replace 4 Flashes Lockout due to failed ignition Check for Broken Ignitor Check for Bent Ignitor Bracket Ignitor too far fro...

Page 17: ...d the Description of each part from the following appropriate illustration and list Be sure to give all this information Furnace Model Number Part Description Furnace Serial Number Part Number Type of...

Page 18: ...19562 3 0907 Page 18 PARTS VIEW...

Page 19: ...19562 3 0907 Page 20 Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 PH 618 233 7420 or 800 851 3153 FAX 618 233 7097 or 800 443 8648 info empirecomfort com www empirecomfort com...

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