background image

34961-2-1015

Page 9

VENTING AND INSTALLATION

1.  Before beginning, remove glass door and log package from 

unit. Also check to make sure there is no hidden damage 

to the unit. Take a minute and plan out the gas, venting 

and electrical route. It is best to start with the gas line first, 

followed by the chimney liner and electrical supply require-

ments.

2.  Minimum fireplace opening requirements are shown in 

Figure 2

 of this installation manual. The firebrick (refrac

-

tory), glass doors, screen rails, screen mesh and log grates 

can be removed from a 

factory built fireplace

 in order to gain 

minimum gas insert opening requirements prior to installing 

the gas fireplace insert.

3.  This insert requires no hearth extensions. Combustible 

material on the floor may be installed up to the insert. Do not 

obstruct the lower louver of the insert. The original fireplace 

cannot be returned to solid fuel in this condition.

4.  The metal floor of the solid fuel firebox may be removed 

to facilitate the installation of the insert. CLEARANCE TO 

COMBUSTIBLE MATERIAL UNDER THE INSERT IS  

1/4 INCH. YOU MUST USE THE LEVELING LEGS TO 

RAISE THE INSERT A MINIMUM OF 1/4 INCH IF THE  

INSERT IS TO SIT ON COMBUSTIBLE MATERIAL. The 

side walls and top structure of the firebox may not be 

altered with the exception of removable baffles and damp

-

ers. Smoke shields, shelves and baffles may be removed if 

attached with mechanical fasteners. The original fireplace 

cannot be returned to solid fuel in this condition.

5.  The original specified clearances of a factory-built fireplace 

must be maintained, with the exception of the hearth. Clear-

ances on a masonry fireplace must be maintained at 12 

inches from the opening for combustible projections over 

1-1/2 inch. Clearances for combustible projections under 

1-1/2 inch must be maintained at 6 inches from the opening 

per NFPA211. Plan the surround size accordingly. A surround 

must be used with the insert. UNDER NO CIRCUMSTANCE 

CAN COMBUSTIBLE MATERIAL BE PLACED BEHIND THE 

SURROUND!

6.  The insert surround is tested and approved with this gas in-

sert and may cover existing air circulation vents or grilles on 

the solid fuel fireplace it is installed into. If the surround does 

not cover the entire ventilation grille surface, the exposed 

grille area should be left open.

NOTICE: 

Surround panel kits have been tested and approved to 

cover existing air circulation vents or grilles.

NOTICE:

 Cutting of sheet metal parts of a fireplace in order to 

install the fireplace insert is prohibited.

 

WARNING

Only the surround as supplied may be used to cover 

integral grilles on the solid fuel-burning fireplace. No other 

components such as surrounds, sheet metal plates, etc. 

may be used to seal off vents.

7.  To assure top performance, safety and efficiency, inserts 

must be installed with an approved flue liner as per CAN/

CGA B-149 or National Fuel Code ANSI Z223 and these 

instructions.

NOTICE

: The following statement is also provided on a separate 

label plate in the instruction packet. Prior to installation of the fire

-

place insert, the installer must mechanically secure this warning 

plate to the inside of the fireplace for future reference as required.

 

WARNING

The solid fuel fireplace has been converted for use with 

gas only and cannot be used for burning wood or solid 

fuels unless all original parts have been replaced and the 

fireplace has been reapproved by the authority having 

jurisdiction.

8.  The solid fuel fireplaces’ flue damper must be fully locked 

in the open position or removed for installation of the gas 

fireplace insert.

9.  The fireplace and fireplace chimney must be cleaned and 

in good working order and constructed of noncombustible 

materials.

10.  Make sure that all chimney cleanouts fit properly so air can

-

not leak into the chimney.

11.  Install the insert without the surround panels attached and 

make all gas, venting, and electrical connections.

12.  To complete the installation, install surround panel assembly. 

Please refer to instructions included with the surround panel 

kit.

 

CAUTION

Ensure there are no obstructions to side air passages of 

decorative trim once installed on insert.

INSTALLING THE VENT SYSTEM

Vent System Installation Precautions

Before starting installation of vent kits, the installer should read 

these instructions and the Vent Kit Instructions to ensure that a 

proper vent installation is completed. Consult your local Building 

Codes before beginning the Installation.

 

WARNING

THIS GAS INSERT AND VENT ASSEMBLY MUST BE 

VENTED DIRECTLY TO THE OUTSIDE AND MUST NEVER 

BE ATTACHED TO A CHIMNEY SERVING A SEPARATE 

SOLID FUEL BURNING APPLIANCE. EACH GAS APPLI-

ANCE MUST USE A SEPARATE VENT SYSTEM. COMMON 

VENT SYSTEMS ARE PROHIBITED.

Summary of Contents for DXL30IN91N-2

Page 1: ...ch any electrical switch do not use any phone in your building Leave the building immediately Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you c...

Page 2: ...ts 1 2 3 4 6 7 8 5 BEFORE YOU START 1 Read the safety information on Pages 32 33 2 Install the wiring See page 18 3 Install the venting See pages 9 11 4 Install the fireplace See pages 9 11 5 Connect...

Page 3: ...14 BURNER COVER REMOVAL PLACEMENT 15 DECORATIVE MEDIA PLACEMENT 16 LIGHTING INSTRUCTIONS 17 IPI SYSTEM WIRING DIAGRAM 18 REMOTE CONTROL OPERATION INSTRUCTIONS 19 24 INSERT MAINTENANCE AND SERVICE 25...

Page 4: ...with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code or CSA B149 1 in Canada Available from theAmerican National Standards Institute Inc 11 West 42nd St New Yo...

Page 5: ...Model Description Used On DS3066BL 3 Sided 1 Piece Matte Black DXL30IN DS3566BL 3 Sided 1 Piece Matte Black DXL35IN REFLECTIVE LINERS Model Description Used On DVP30CKR Black 30 Inch DXL30IN DVP30CWR...

Page 6: ...irements Proper opening size of fireplace required for installation of the fireplace insert INSERT DIMENSIONS in inches DIMENSION DXL30IN DXL35IN A 20 1 8 24 1 16 B 29 3 8 33 3 8 C 18 5 8 21 3 4 D 15...

Page 7: ...m Face of Fireplace dimensions in inches Height Above Top of Insert dimensions in inches A 10 F 14 B 8 G 17 1 2 C 6 H 21 1 2 D 3 I 24 1 4 E 1 2 J 27 The minimum distance to the room ceiling from the T...

Page 8: ...size or location is not adequate contact your local authorized installer for installation or relocation Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied pe...

Page 9: ...e the exposed grille area should be left open NOTICE Surround panel kits have been tested and approved to cover existing air circulation vents or grilles NOTICE Cutting of sheet metal parts of a firep...

Page 10: ...a zero clearance factory built wood burning fireplace the use of the DVKI Round Vertical Termination Kit should allow you to mount the vent adaptor and cap to the exposed round chimney pipe easily Con...

Page 11: ...34961 2 1015 Page 11 VENTING AND INSTALLATION Figure 9...

Page 12: ...n the flex venting and subsequently dripping out at joints or seams Condensate can cause corrosion of caps pipe and fittings It may be caused by having excessive lateral runs or having exterior portio...

Page 13: ...ssembly Figure 13 5 Repeat step 4 for the left glass clip CAUTION Top glass clips are tightly sprung If the Latch tool slips off of the clip while pulling injury may occur Ensure that the latch tool i...

Page 14: ...pull the latch out and up until it engages to the glass assembly Figure 16 5 Repeat step 4 through 5 for the left glass clip CAUTION Top glass clips are tightly sprung If the Latch tool slips off of...

Page 15: ...urner cover out from the back past the front of the unit Tilt the burner cover to the side and lift out See Figures 19 and 20 Set the burner cover aside Figure 19 Figure 20 Note Install firebox liners...

Page 16: ...2 3 Bag or 1lb 10 oz 1 Bag or 2 lbs DXL30IN LP Approximately 2 3 Bag or 1lb 10 oz 1 Bag or 2 lbs DXL35IN NAT 3 4 Bag or 1lb 8 oz 2 Bags or 2 lbs 8 oz DXL35IN LP Not Allowed 2 Bags or 2 lbs 8 oz Contac...

Page 17: ...tructions for detailed operation information LIGHTING INSTRUCTIONS A This appliance is equipped with an ignition device which au tomatically lights the pilot Do not try to light the pilot by hand use...

Page 18: ...ed mobile home where not prohibited by local codes This appliance is not convertible for use with other gases unless a certified kit is used CAUTION Do not operate the appliance with glass panel remov...

Page 19: ...rature Ratings 0 50 C 32 122 F Radio Frequency 315 MHz NOTICE THE TRANSMITTER AND RECEIVER ARE RADIO FREQUENCY DEVICES PLACING THE RECEIVER IN OR NEAR METAL SEVERELY REDUCES THE SIGNAL RANGE NOTICE TU...

Page 20: ...on Display With the system in the OFF position press the THERMOSTAT key and the MODE key at the same time Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of t...

Page 21: ...sing the DOWN ARROW key once will reduce the flame height by one step until the flame is turned OFF The UP ARROW key will increase the flame height each time it is pressed If the UP ARROW key is press...

Page 22: ...displayed on the LCD screen of the Transmitter Figure 33 SMART Thermostat Operation The Smart Thermostat function adjusts the flame height in accor dance with the difference between the set point temp...

Page 23: ...off or adjust fan speed See Figures 25a and 36 A single beep will confirm reception of the command Figure 36 Fan Icon Figure 37 Fan Speed Control Activated Continuous Pilot Intermittent Pilot CPI IPI...

Page 24: ...sing the Insert Without a Remote Control Remove the decorative front and outer surround to access the module With the ON OFF rocker switch in the ON position press with SW1 button on the module The mo...

Page 25: ...ion Glass Cleaning It will be necessary to clean the glass periodically During start up condensation which is normal forms on the inside of the glass and causes lint dust and other airborne particles...

Page 26: ...o screws securing the bottom flange to the firebox See Figure 43 6 Hand bend the flange so that lays flat See Figure 43 7 Remove blower from appliance and disconnect the wires at the connectors and di...

Page 27: ...e the air box and set aside See Figure 47 Figure 47 16 Remove the 18 screws securing the blower access panel to the firebox and set aside Remove the blower access panel and set aside See Figure 48 Fig...

Page 28: ...34961 2 1015 Page 28 DECORATIVE FRONTS...

Page 29: ...be ordered by your Service Person or Dealer Proof of purchase is required for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number an...

Page 30: ...11 R10424 R10424 PILOT ASSEMBLY LPG 12 31246 28917 PILOT SHIELD 13 31195 31196 GLASS FRAME ASSEMBLY 14 28943 28943 AIR BOX 15 28848 28848 BLOWER ACCESS PANEL 16 31247 31247 BLOWER BRACKET 17 R11534 R...

Page 31: ...34961 2 1015 Page 31 20 19 18 17 16 15 14 21 22 23 24 7 6 8 12 11 10 4 3 2 1 13 5 25 26 EXPLODED VIEW...

Page 32: ...th this appli ance and shall be installed for the protection of children and other at risk individuals If the barrier becomes damaged the barrier shall be replaced with the manufacturer s barrier for...

Page 33: ...gas can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in a clo...

Page 34: ...Owner The appliance must be installed by a qualified installer and operated in accordance with the instructions furnished with the appliance A bill of sale cancelled check or payment record should be...

Page 35: ...34961 2 1015 Page 35 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes...

Page 36: ...t Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please contact...

Reviews: