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34961-2-1015

Page 4

Instructions to Installer

1. Installer must leave instruction manual with owner after 

installation.

2.  Installer must have owner fill out and mail product registration 

card supplied with the fireplace.

3.  Installer should show owner how to start and operate the insert.

This direct vent gas fireplace heater is designed to operate with 

all combustion air being siphoned from the outside of the building 

and all exhaust gases expelled to the outside of the building. The 

information contained in this manual pertains to all models and gas 

control systems unless otherwise noted.

 

WARNING

This unit is not for use with solid fuels

Appliance Certification 

This  fireplace  is  design  certified  in  accordance  with  American 

National Standard/CSA Standard ANSI Z 21-88/CSA 2.33 and by 

Underwriters Laboratories as a Direct Vent Gas Fireplace Heater 

and shall be installed according to these instructions.
Consult your local building code agency, prior to installation, to ensure 

compliance with local codes-including permits and inspections.

The fireplace insert, when installed, must be electrically grounded in 

accordance with local codes or, in absence of local codes, with the 

National Electric Code ANSI/NFPA 70

 or Canadian Electric code, 

CSA C22.1, if an external electrical source is utilized.
These models may be installed in a bedroom or bed-sitting room 

in the U.S.A. and Canada.

Qualified Installing Agency

Installation and replacement of gas piping, gas utilization equipment 

or accessories and repair and servicing of equipment shall be 

performed only by a qualified agency. The term “qualified agency” 

means any individual, firm, corporation or company which either in 

person or through a representative is engaged in and is responsible for 

(a) the installation or replacement of gas piping or (b) the connection, 

installation, repair or servicing of equipment, who is experienced in 

such work, familiar with all precautions required and has complied 

with all the requirements of the authority having jurisdiction.

State of Massachusetts: The installation must be made by 

a licensed plumber or gas fitter in the Commonwealth of 

Massachusetts.

The installation must conform with local codes or, in the absence of 

local codes, with the 

National Fuel Gas Code ANSI Z223.1/NFPA 

54* Natural Gas and Propane Installation Code, or CSA B149.1 in 

Canada. *Available from the American National Standards Institute, 

Inc. 11 West 42nd St., New York, N.Y. 10036.

 

WARNING

ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS 

CAN BE DANGEROUS.

Improper  installation  or  use  of  the  fireplace  can  cause 

serious  injury  or  death  from  fire,  burns,  explosions,  or 

carbon monoxide poisoning

Any alteration of the original design, installed other than as 

shown in these instructions or use with a type of gas not 

shown on the rating plate is the responsibility of the person 

and company making the change.

Important

All correspondence should refer to complete Model Number, Serial 

Number and type of gas.

High Altitude 

When installing this unit at an elevation above 2000 feet (in the 

United States) it may be necessary to decrease the input rating by 

changing the existing burner orifice to a smaller size. Generally, 

input should be reduced 4 percent for each 1000 feet above sea 

level. However, if the heating value of the gas has been reduced, 

this general rule may not apply. Check with local gas utility for proper 

orifice size identification.

Canadian High Altitude 

Altitude: 0-4500 feet (0-1370 m)
When installing this unit at an elevation above 4500 feet (in Canada), 

check with local authorities.
Consult your local gas utility for assistance in determining the proper 

orifice for location.

Preparation

This direct vent gas fireplace insert and its components are tested 

and safe when installed in accordance with this Installation Manual. 

Report to your dealer any parts damaged in shipment, specifically 

check glass condition. Do not install unit with damaged, incomplete, 

or substitute parts. Read all instructions before starting installation 

and follow these instructions carefully during installation to insure 

maximum benefit and safety. Failure to follow them will void your 

warranty and may present a fire hazard.

The warranty will be voided by, and the warranter disclaims any 

responsibility for the following actions:

•  Installation  of  any  damaged  fireplace  insert  or  vent  system 

component.

•  Modification of the fireplace insert or direct vent system.

•  Installation other than as instructed by Empire Comfort Systems, 

Inc.

•  Improper positioning of the logs or glass door assembly.

•  Installation and/or use of any component part not manufactured 

or approved by manufacturer.

INTRODUCTION

Summary of Contents for DXL30IN91N-2

Page 1: ...ch any electrical switch do not use any phone in your building Leave the building immediately Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you c...

Page 2: ...ts 1 2 3 4 6 7 8 5 BEFORE YOU START 1 Read the safety information on Pages 32 33 2 Install the wiring See page 18 3 Install the venting See pages 9 11 4 Install the fireplace See pages 9 11 5 Connect...

Page 3: ...14 BURNER COVER REMOVAL PLACEMENT 15 DECORATIVE MEDIA PLACEMENT 16 LIGHTING INSTRUCTIONS 17 IPI SYSTEM WIRING DIAGRAM 18 REMOTE CONTROL OPERATION INSTRUCTIONS 19 24 INSERT MAINTENANCE AND SERVICE 25...

Page 4: ...with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code or CSA B149 1 in Canada Available from theAmerican National Standards Institute Inc 11 West 42nd St New Yo...

Page 5: ...Model Description Used On DS3066BL 3 Sided 1 Piece Matte Black DXL30IN DS3566BL 3 Sided 1 Piece Matte Black DXL35IN REFLECTIVE LINERS Model Description Used On DVP30CKR Black 30 Inch DXL30IN DVP30CWR...

Page 6: ...irements Proper opening size of fireplace required for installation of the fireplace insert INSERT DIMENSIONS in inches DIMENSION DXL30IN DXL35IN A 20 1 8 24 1 16 B 29 3 8 33 3 8 C 18 5 8 21 3 4 D 15...

Page 7: ...m Face of Fireplace dimensions in inches Height Above Top of Insert dimensions in inches A 10 F 14 B 8 G 17 1 2 C 6 H 21 1 2 D 3 I 24 1 4 E 1 2 J 27 The minimum distance to the room ceiling from the T...

Page 8: ...size or location is not adequate contact your local authorized installer for installation or relocation Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied pe...

Page 9: ...e the exposed grille area should be left open NOTICE Surround panel kits have been tested and approved to cover existing air circulation vents or grilles NOTICE Cutting of sheet metal parts of a firep...

Page 10: ...a zero clearance factory built wood burning fireplace the use of the DVKI Round Vertical Termination Kit should allow you to mount the vent adaptor and cap to the exposed round chimney pipe easily Con...

Page 11: ...34961 2 1015 Page 11 VENTING AND INSTALLATION Figure 9...

Page 12: ...n the flex venting and subsequently dripping out at joints or seams Condensate can cause corrosion of caps pipe and fittings It may be caused by having excessive lateral runs or having exterior portio...

Page 13: ...ssembly Figure 13 5 Repeat step 4 for the left glass clip CAUTION Top glass clips are tightly sprung If the Latch tool slips off of the clip while pulling injury may occur Ensure that the latch tool i...

Page 14: ...pull the latch out and up until it engages to the glass assembly Figure 16 5 Repeat step 4 through 5 for the left glass clip CAUTION Top glass clips are tightly sprung If the Latch tool slips off of...

Page 15: ...urner cover out from the back past the front of the unit Tilt the burner cover to the side and lift out See Figures 19 and 20 Set the burner cover aside Figure 19 Figure 20 Note Install firebox liners...

Page 16: ...2 3 Bag or 1lb 10 oz 1 Bag or 2 lbs DXL30IN LP Approximately 2 3 Bag or 1lb 10 oz 1 Bag or 2 lbs DXL35IN NAT 3 4 Bag or 1lb 8 oz 2 Bags or 2 lbs 8 oz DXL35IN LP Not Allowed 2 Bags or 2 lbs 8 oz Contac...

Page 17: ...tructions for detailed operation information LIGHTING INSTRUCTIONS A This appliance is equipped with an ignition device which au tomatically lights the pilot Do not try to light the pilot by hand use...

Page 18: ...ed mobile home where not prohibited by local codes This appliance is not convertible for use with other gases unless a certified kit is used CAUTION Do not operate the appliance with glass panel remov...

Page 19: ...rature Ratings 0 50 C 32 122 F Radio Frequency 315 MHz NOTICE THE TRANSMITTER AND RECEIVER ARE RADIO FREQUENCY DEVICES PLACING THE RECEIVER IN OR NEAR METAL SEVERELY REDUCES THE SIGNAL RANGE NOTICE TU...

Page 20: ...on Display With the system in the OFF position press the THERMOSTAT key and the MODE key at the same time Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of t...

Page 21: ...sing the DOWN ARROW key once will reduce the flame height by one step until the flame is turned OFF The UP ARROW key will increase the flame height each time it is pressed If the UP ARROW key is press...

Page 22: ...displayed on the LCD screen of the Transmitter Figure 33 SMART Thermostat Operation The Smart Thermostat function adjusts the flame height in accor dance with the difference between the set point temp...

Page 23: ...off or adjust fan speed See Figures 25a and 36 A single beep will confirm reception of the command Figure 36 Fan Icon Figure 37 Fan Speed Control Activated Continuous Pilot Intermittent Pilot CPI IPI...

Page 24: ...sing the Insert Without a Remote Control Remove the decorative front and outer surround to access the module With the ON OFF rocker switch in the ON position press with SW1 button on the module The mo...

Page 25: ...ion Glass Cleaning It will be necessary to clean the glass periodically During start up condensation which is normal forms on the inside of the glass and causes lint dust and other airborne particles...

Page 26: ...o screws securing the bottom flange to the firebox See Figure 43 6 Hand bend the flange so that lays flat See Figure 43 7 Remove blower from appliance and disconnect the wires at the connectors and di...

Page 27: ...e the air box and set aside See Figure 47 Figure 47 16 Remove the 18 screws securing the blower access panel to the firebox and set aside Remove the blower access panel and set aside See Figure 48 Fig...

Page 28: ...34961 2 1015 Page 28 DECORATIVE FRONTS...

Page 29: ...be ordered by your Service Person or Dealer Proof of purchase is required for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number an...

Page 30: ...11 R10424 R10424 PILOT ASSEMBLY LPG 12 31246 28917 PILOT SHIELD 13 31195 31196 GLASS FRAME ASSEMBLY 14 28943 28943 AIR BOX 15 28848 28848 BLOWER ACCESS PANEL 16 31247 31247 BLOWER BRACKET 17 R11534 R...

Page 31: ...34961 2 1015 Page 31 20 19 18 17 16 15 14 21 22 23 24 7 6 8 12 11 10 4 3 2 1 13 5 25 26 EXPLODED VIEW...

Page 32: ...th this appli ance and shall be installed for the protection of children and other at risk individuals If the barrier becomes damaged the barrier shall be replaced with the manufacturer s barrier for...

Page 33: ...gas can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in a clo...

Page 34: ...Owner The appliance must be installed by a qualified installer and operated in accordance with the instructions furnished with the appliance A bill of sale cancelled check or payment record should be...

Page 35: ...34961 2 1015 Page 35 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes...

Page 36: ...t Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please contact...

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