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34961-2-1015

Page 8

GAS SUPPLY

The gas pipeline can be brought in through the right or left side of 

the appliance. The insert has a Flexline with shutoff valve located on 

the right side when facing the unit. 

See Figures 5 and 6.

  Consult 

the current National Fuel Gas Code, ANSI Z223.1 CAN/CGA-B149 

(.1 or .2) installation code.

Recommended Gas Pipe Diameter

Pipe Length

Schedule 40 Pipe 

Inside Diameter

Tubing, Type L

Outside Diameter

Nat.

L.P.

Nat.

L.P.

0-10ft

0-3m

1/2"

12.7mm

3/8"

9.5mm

1/2"

12.7mm

3/8"

9.5mm

11-40ft

4-12m

1/2"

12.7mm

1/2"

12.7mm

5/8"

15.9mm

1/2"

12.7mm

41-100ft

13-30m

1/2"

12.7mm

1/2"

12.7mm

3/4"

19mm

1/2"

12.7mm

101-150ft

31-46m

3/4"

19mm

1/2"

12.7mm

7/8"

22.2mm

3/4"

1.9 mm

NOTICE

:

 Never use plastic pipe. Check to confirm whether your 

local codes allow copper tubing or galvanized.

NOTICE

:

 Since some municipalities have additional local codes, it 

is always best to consult your local authority and installation code.

The use of the following gas connectors is recommended:

—  ANSI Z21.24 Appliance Connectors of Corrugated Metal Tubing 

and Fittings.

—  ANSI Z21.45 Assembled Flexible Appliance Connectors of 

Other Than All-Metal Construction

The above connectors may be used if acceptable by the authority 

having jurisdiction. The state of Massachusetts requires that a 

flexible appliance connector cannot exceed three feet in length.

Figure 5

Gas Supply Pressure (inches w.c.)

Minimum

Normal

Maximum

Natural Gas

4.5

7.0

14.0

LP (Propane)

10.8

11.0

14.0

Manifold Pressure (inches w.c.)

Normal (HI)

Natural Gas

3.5

LP (Propane)

10.0

Installing the Main Gas Cock

Each appliance should have its own manual gas cock.

A manual main gas cock should be located in the vicinity of the unit. 

Where none exists, or where its size or location is not adequate, 

contact your local authorized installer for installation or relocation.

Compounds used on threaded joints of gas piping shall be resistant 

to the action of liquefied petroleum gases. The gas lines must be 

checked for leaks by the installer. This should be done with a soap 

solution watching for bubbles on all exposed connections, and if 

unexposed, a pressure test should be made. 

Never use an exposed flame to check for leaks. Appliance must 

be disconnected from piping at inlet of control valve and pipe 

capped or plugged for pressure test. Never pressure test with 

appliance connected; control valve will sustain damage!

When using copper or flex connector use only approved fittings. 

The appliance and it’s individual shut off valve must be disconnected 

from supply piping system during any pressure testing of that system 

at test pressures in excess of 1/2 psig (3.5kPa).

The appliance must be isolated from the gas supply piping system 

by closing its individual manual shut off valve during any pressure 

testing of the gas supply piping system at test pressures equal to 

or less than 1/2 psig (3.5kPa).

Attention!

 If one of the procedures results in pressures in excess of 

1/2 psig (14” w.c.) (3.5 kPa) on the fireplace gas valve, it will result 

in a hazardous condition.

Checking Manifold Pressures

Both Propane and Natural gas valves have a built-in pressure 

regulator in the gas valve. Natural gas models will have a manifold 

pressure of approximately 3.5” w.c. (.871kPa) at the valve outlet 

with the inlet pressure to the valve from a minimum of 4.5” w.c. 

(1.120kPa) for the purpose of input adjustment to a maximum of 

14.0” w.c. (3.484kPa). Propane gas models will have a manifold 

pressure  approximately  10.0”  w.c.  (2.49kPa)  at  the  valve  outlet 

with the inlet pressure to the valve from a minimum of 10.8” w.c. 

(2.68kPa) for the purpose of input adjustment to a maximum of 

14.0” w.c. (3.484kPa).  

Figure 6

Summary of Contents for DXL30IN91N-2

Page 1: ...ch any electrical switch do not use any phone in your building Leave the building immediately Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you c...

Page 2: ...ts 1 2 3 4 6 7 8 5 BEFORE YOU START 1 Read the safety information on Pages 32 33 2 Install the wiring See page 18 3 Install the venting See pages 9 11 4 Install the fireplace See pages 9 11 5 Connect...

Page 3: ...14 BURNER COVER REMOVAL PLACEMENT 15 DECORATIVE MEDIA PLACEMENT 16 LIGHTING INSTRUCTIONS 17 IPI SYSTEM WIRING DIAGRAM 18 REMOTE CONTROL OPERATION INSTRUCTIONS 19 24 INSERT MAINTENANCE AND SERVICE 25...

Page 4: ...with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code or CSA B149 1 in Canada Available from theAmerican National Standards Institute Inc 11 West 42nd St New Yo...

Page 5: ...Model Description Used On DS3066BL 3 Sided 1 Piece Matte Black DXL30IN DS3566BL 3 Sided 1 Piece Matte Black DXL35IN REFLECTIVE LINERS Model Description Used On DVP30CKR Black 30 Inch DXL30IN DVP30CWR...

Page 6: ...irements Proper opening size of fireplace required for installation of the fireplace insert INSERT DIMENSIONS in inches DIMENSION DXL30IN DXL35IN A 20 1 8 24 1 16 B 29 3 8 33 3 8 C 18 5 8 21 3 4 D 15...

Page 7: ...m Face of Fireplace dimensions in inches Height Above Top of Insert dimensions in inches A 10 F 14 B 8 G 17 1 2 C 6 H 21 1 2 D 3 I 24 1 4 E 1 2 J 27 The minimum distance to the room ceiling from the T...

Page 8: ...size or location is not adequate contact your local authorized installer for installation or relocation Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied pe...

Page 9: ...e the exposed grille area should be left open NOTICE Surround panel kits have been tested and approved to cover existing air circulation vents or grilles NOTICE Cutting of sheet metal parts of a firep...

Page 10: ...a zero clearance factory built wood burning fireplace the use of the DVKI Round Vertical Termination Kit should allow you to mount the vent adaptor and cap to the exposed round chimney pipe easily Con...

Page 11: ...34961 2 1015 Page 11 VENTING AND INSTALLATION Figure 9...

Page 12: ...n the flex venting and subsequently dripping out at joints or seams Condensate can cause corrosion of caps pipe and fittings It may be caused by having excessive lateral runs or having exterior portio...

Page 13: ...ssembly Figure 13 5 Repeat step 4 for the left glass clip CAUTION Top glass clips are tightly sprung If the Latch tool slips off of the clip while pulling injury may occur Ensure that the latch tool i...

Page 14: ...pull the latch out and up until it engages to the glass assembly Figure 16 5 Repeat step 4 through 5 for the left glass clip CAUTION Top glass clips are tightly sprung If the Latch tool slips off of...

Page 15: ...urner cover out from the back past the front of the unit Tilt the burner cover to the side and lift out See Figures 19 and 20 Set the burner cover aside Figure 19 Figure 20 Note Install firebox liners...

Page 16: ...2 3 Bag or 1lb 10 oz 1 Bag or 2 lbs DXL30IN LP Approximately 2 3 Bag or 1lb 10 oz 1 Bag or 2 lbs DXL35IN NAT 3 4 Bag or 1lb 8 oz 2 Bags or 2 lbs 8 oz DXL35IN LP Not Allowed 2 Bags or 2 lbs 8 oz Contac...

Page 17: ...tructions for detailed operation information LIGHTING INSTRUCTIONS A This appliance is equipped with an ignition device which au tomatically lights the pilot Do not try to light the pilot by hand use...

Page 18: ...ed mobile home where not prohibited by local codes This appliance is not convertible for use with other gases unless a certified kit is used CAUTION Do not operate the appliance with glass panel remov...

Page 19: ...rature Ratings 0 50 C 32 122 F Radio Frequency 315 MHz NOTICE THE TRANSMITTER AND RECEIVER ARE RADIO FREQUENCY DEVICES PLACING THE RECEIVER IN OR NEAR METAL SEVERELY REDUCES THE SIGNAL RANGE NOTICE TU...

Page 20: ...on Display With the system in the OFF position press the THERMOSTAT key and the MODE key at the same time Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of t...

Page 21: ...sing the DOWN ARROW key once will reduce the flame height by one step until the flame is turned OFF The UP ARROW key will increase the flame height each time it is pressed If the UP ARROW key is press...

Page 22: ...displayed on the LCD screen of the Transmitter Figure 33 SMART Thermostat Operation The Smart Thermostat function adjusts the flame height in accor dance with the difference between the set point temp...

Page 23: ...off or adjust fan speed See Figures 25a and 36 A single beep will confirm reception of the command Figure 36 Fan Icon Figure 37 Fan Speed Control Activated Continuous Pilot Intermittent Pilot CPI IPI...

Page 24: ...sing the Insert Without a Remote Control Remove the decorative front and outer surround to access the module With the ON OFF rocker switch in the ON position press with SW1 button on the module The mo...

Page 25: ...ion Glass Cleaning It will be necessary to clean the glass periodically During start up condensation which is normal forms on the inside of the glass and causes lint dust and other airborne particles...

Page 26: ...o screws securing the bottom flange to the firebox See Figure 43 6 Hand bend the flange so that lays flat See Figure 43 7 Remove blower from appliance and disconnect the wires at the connectors and di...

Page 27: ...e the air box and set aside See Figure 47 Figure 47 16 Remove the 18 screws securing the blower access panel to the firebox and set aside Remove the blower access panel and set aside See Figure 48 Fig...

Page 28: ...34961 2 1015 Page 28 DECORATIVE FRONTS...

Page 29: ...be ordered by your Service Person or Dealer Proof of purchase is required for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number an...

Page 30: ...11 R10424 R10424 PILOT ASSEMBLY LPG 12 31246 28917 PILOT SHIELD 13 31195 31196 GLASS FRAME ASSEMBLY 14 28943 28943 AIR BOX 15 28848 28848 BLOWER ACCESS PANEL 16 31247 31247 BLOWER BRACKET 17 R11534 R...

Page 31: ...34961 2 1015 Page 31 20 19 18 17 16 15 14 21 22 23 24 7 6 8 12 11 10 4 3 2 1 13 5 25 26 EXPLODED VIEW...

Page 32: ...th this appli ance and shall be installed for the protection of children and other at risk individuals If the barrier becomes damaged the barrier shall be replaced with the manufacturer s barrier for...

Page 33: ...gas can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in a clo...

Page 34: ...Owner The appliance must be installed by a qualified installer and operated in accordance with the instructions furnished with the appliance A bill of sale cancelled check or payment record should be...

Page 35: ...34961 2 1015 Page 35 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes...

Page 36: ...t Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please contact...

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