Emotron FlowDrive Emotron FLD48 Installation & Getting Started Instruction Download Page 1

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Emotron FlowDrive

Dedicated drive

Emotron FLD48/52/69, frame sizes B - F and C2 - F2

0.75 - 200 kW

Installation & Getting started instruction

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: +7(499)707-11-20 Email: [email protected]

8-800-511-65-88 (

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Summary of Contents for FlowDrive Emotron FLD48

Page 1: ...Emotron FlowDrive Dedicated drive Emotron FLD48 52 69 frame sizes B F and C2 F2 0 75 200 kW Installation Getting started instruction 7 499 707 11 20 Email i sp t ru 8 800 511 65 88...

Page 2: ...duct Use RCD of 300 mA minimum EMC Regulations In order to comply with the EMC Directive it is absolutely necessary to follow the installation instructions All installation descriptions in this manual...

Page 3: ...When the automatic reset is active the motor will restart automatically provided that the cause of the trip has been removed If necessary take the appropriate precautions Transport To avoid damage ke...

Page 4: ...s 40 5 3 Additional configuration for Standalone Master drives 41 5 4 Test run 42 5 5 Engage auto tune program to optimize energy consumption 43 5 6 Configuration of additional features 44 6 EMC and s...

Page 5: ...chronous motors Under certain conditions it is possible to use other types of motors Contact your supplier for details 1 1 Delivery and unpacking Check for any visible signs of damage Inform your supp...

Page 6: ...instruction manual 01 5916 01 PTC PT100 board PTC PT100 board 2 0 instruction manual 01 5920 01 Fieldbus Profibus Fieldbus Option Instruction manual 01 3698 01 Fieldbus DeviceNet Ethernet Modbus TCP E...

Page 7: ...Supply voltage 48 480 V mains 52 525 V mains 69 690 V mains 3 3 Rated current A continuous 003 2 5 A 293 293 A 4 4 Protection class 20 IP20 21 IP21 54 IP54 5 5 Control panel Blank panel C Standard pan...

Page 8: ...l to or above 400 A or intended for use in complex systems in the second environment The AC drive complies with the product standard EN IEC 61800 3 2004 Any kind of metal screened cable may be used Th...

Page 9: ...ow Voltage Directive Declaration of Conformity and CE marking IEC 60721 3 3 Classification of environmental conditions Air quality chemical vapours unit in operation Chemical gases 3C2 Solid particles...

Page 10: ...product please contact the local distributor of the product 1 7 Glossary 1 7 1 Abbreviations and symbols In this manual the following abbreviations are used 1 7 2 Definitions In this manual the follo...

Page 11: ...on our homepage to mark out the position of the fixing holes Fig 3 AC drive mounting model 003 to 293 2 2 1 Cooling Fig 3 shows the minimum free space required around the AC drive for the models 003 t...

Page 12: ...018 Frame size B Fig 6 Emotron FLDModel 48 52 003 to 018 Frame size B example with optional CRIO interface and D sub connectors Table 6 Dimensions connected to Fig 4 12 5 kg 26 5 lb C D F G 13 mm x2...

Page 13: ...ake resistor and control Table 7 Dimensions connected to Fig 7 and Fig 9 24 kg 53 lb C D F G 13 mm x2 E B A 7 mm x4 0 27 in 0 51 in Gland M25 026 031 Glands M20 Glands M32 026 031 M32 037 046 M40 037...

Page 14: ...resistor and control Table 8 Dimensions connected to Fig 11 and Fig 13 NOTE Glands for size B C and D are available as option kit 32 kg 71 lb F G B A 7 mm x4 0 27 in C D 13 mm x2 E 0 51 in Glands M20...

Page 15: ...60 kg C D F H A B E G 124 132 lb 16 mm x3 0 63 in 9 mm x6 0 35 in Cable glands M20 Cable flexible leadthrough 17 42 M50 11 32 M40 0 67 1 65in 0 43 1 2 in Cable flexible leadthrough C D F H A B E G 74...

Page 16: ...drawing Fig 21 Emotron FLD Model 48 205 to 48 293 Frame size F2 C H D A B E G 53 kg F 16 mm x3 0 63 in 9 mm x6 0 35 in 117 lb 68 kg 150 lb D E 16 mm x3 0 63 in 9 mm x6 0 35 in A B C H F G Table 10 Dim...

Page 17: ...e installed condensation can form on it Allow the AC drive to become fully acclimatised and wait until any visible condensation has evaporated before connecting the mains voltage 3 1 1 Remove open fro...

Page 18: ...d fuses in accordance with local regulations and the nominal current of the motor See table 37 page 61 PE conductor cross sectional area shall for cable size 16mm2 6 AWG be equal to the used phase con...

Page 19: ...C2 Fig 27 Mains and motor connection model 061 074 frame size D L1 L2 L3 DC DC R U V W EMC gland Screen connection of motor cables PE L1 L2 L3 DC DC R U V W PE EMC gland Screen connection of motor ca...

Page 20: ...L3 DC DC R U V W PEM a i n s M o t o r for brake resistor cables option Strainrelief and EMC clamp also for screen connection of cables Strainrelief and EMC clamp PE M o t o r M a i n s Strainrelief a...

Page 21: ...ominal output current of the motor See table 37 page 61 Keep the motor cable between AC drive and motor as short as possible The screening must be connected with a large contact surface of preferable...

Page 22: ...rface plate in place and secure with the fixing screws 6 Tighten the EMC gland with good electrical contact to the motor and brake chopper cable screens Placing of motor cables Keep the motor cables a...

Page 23: ...e can be removed Fig 35 Connecting motor and mains cables 1 Remove the cable interface plate from the AC drive housing 2 Put the cables through the glands 3 Strip the cable according to Table 13 4 Con...

Page 24: ...ke Mains Table 13 Stripping lengths for mains motor brake and earth cables Model Frame size Mains cable Motor cable Brake cable Earth cable a mm in b mm in a mm in b mm in c mm in a mm in b mm in c mm...

Page 25: ...ghtening torque Nm Cable area mm2 Tightening torque Nm FLD 003 B 0 5 10 1 2 1 4 0 5 10 1 2 1 4 1 5 16 2 6 Copper Cu 75 C FLD 004 FLD 006 FLD 008 FLD 010 FLD 013 FLD 018 FLD48 025 C2 4 25 2 4 25 2 4 25...

Page 26: ...ame size Cable cross section connector range Cable type Mains and motor Brake PE Cable area mm2 Tightening torque Nm Cable area mm2 Tightening torque Nm Cable area mm2 Tightening torque Nm Table 15 Ca...

Page 27: ...5 20 6 11 5 20 6 23 Copper Cu 75 C FLD 004 FLD 006 FLD 008 FLD 010 FLD 013 FLD 018 FLD48 025 C2 12 4 18 12 4 18 12 4 38 FLD48 030 FLD48 036 FLD48 045 FLD48 058 FLD 026 C 18 4 10 6 12 3 18 4 10 6 12 3...

Page 28: ...functions Motor I2 t type 231 and Motor I2 t current 232 3 6 Motors in parallel t is possible to have motors in parallel as long as the total current does not exceed the nominal value of the AC drive...

Page 29: ...safety reasons do not make changes while the mains supply is on Fig 37 Control board layout WARNING Always switch off the mains voltage and wait at least 7 minutes to allow the DC capacitors to discha...

Page 30: ...Analogue inputs 2 AnIn 1 Level sensor 3 AnIn 2 Off 4 AnIn 3 Off 5 AnIn 4 Off Analogue outputs 13 AnOut 1 14 AnOut 2 Relay outputs 31 N C 1 Relay 1 output Trip active when the AC drive is in a TRIP co...

Page 31: ...not activate the signal at this point 3 Connect an external Full speed switch between terminal 11 24 VDC and 9 DigIn2 Flow Run as in Fig 38 Set the switch in the open position digital input set to low...

Page 32: ...Name Function Terminal Name Function Analogue inputs 2 AnIn 1 Level sensor Outputs 1 10V 10V DC supply voltage 11 24V 24V DC supply voltage 11 24V 24V DC supply voltage Digital inputs 8 DigIn 1 Auto...

Page 33: ...n 3 AnIn 4 10 VDC Common DigIn1 Auto run DigIn2 Forced run DigIn3 24 VDC Common DigIn 4 DigIn 5 DigIn 6 Overflow DigIn 7 DigIn 8 Common AnOut 1 AnOut 2 DigOut 2 DigOut 1 Motor Fieldbus option or PC Op...

Page 34: ...ame size C2 NOTE The screening of control signal cables must comply with the immunity levels given in the EMC Directive reduction of noise level NOTE The control cables must be separated from motor an...

Page 35: ...00 frame size E F and F69 principle drawing Fig 46 Connecting the control signals FLD model 48 142 to 48 293 frame size E2 and F2 principle drawing DC DC R U V PE L3 L2 L1 Control signals Screen clamp...

Page 36: ...itching form a source of interference emission for a measurement signal from for example a pressure sensor Therefore it is advised to separate wiring and screening to reduce disturbances 4 4 4 Screeni...

Page 37: ...sted This is certainly to be recommended if screening cannot be used By twisting the wires the exposed areas are minimised This means that in the current circuit for any possible High Frequency HF int...

Page 38: ...rrectly configured Chapter 5 5 Run the Auto tune program Chapter 5 6 Configuration of additional features 5 1 Function keys The function keys operate the menus and are also used for programming and re...

Page 39: ...he mains is switched on the internal fan in the AC drive will run for 5 seconds In frame size A3 the fan runs continuously The control panel is lighted up and the drive can be configured To change set...

Page 40: ...nt and high enough to ensure that the pump generates a sufficient flow Adjust upwards if the default value is considered to be too low for keeping up with normal inflow For units configured as Followe...

Page 41: ...nd levels examples Example with round reservoir Level X m Area r2 Level 1 0 m Area 1 Radius is 0 6 m area 1 is calculated 0 62 1 13m2 Level 2 0 6 m Area 2 Radius is 0 6 m area 2 is calculated 0 62 1 1...

Page 42: ...oad monitor Decide if load monitor should be configured during the auto tune program The load monitor needs to be config ured to detect over under load of the pumps during normal operation e g to dete...

Page 43: ...cific pattern in both forward and reverse direction to clean the pump from rugs and dirt buildup By default this feature is turned off 3B31 Act PumpCln Set to Yes to allow pump clean ing 3B32 ForcePum...

Page 44: ...tage A mechanical stop must be activated This STOP may not be implemented with the help of a AC drive or its input output signals Category 1 Controlled STOP Stopping until the motor has come to rest a...

Page 45: ...unting cassette 7 2 Handheld Control Panel 2 0 The Handheld Control Panel HCP 2 0 is a complete control panel easy to connect to the AC drive for temporary use when e g commissioning servicing and so...

Page 46: ...set actual time date and weekday This can be used to start or stop certain functions such as pump cleaning pipe cleaning or sump cleaning at certain time date or weekdays 7 8 Serial communication and...

Page 47: ...p option board 2 Enable input and control of AC drive via normal I O control signals of AC drive 3 Power conductor stage checking status and feedback of driver circuits and IGBT s To enable the AC dri...

Page 48: ...driver circuits is shut down See Table 34 for the contacts connections To monitor the Enable function the selection RUN on a digital output can be used For setting a digital output e g terminal 20 in...

Page 49: ...1 Inhibit Inhibit driver circuits of power conductors DC 24 V 20 30 V 2 Inhibit 3 NO contact relay K2 Feedback confirmation of activated inhibit 48 VDC 30 VAC 2 A 4 P contact relay K2 5 GND Supply gr...

Page 50: ...ter selection guide 7 13 Liquid cooling AC drive modules in frame sizes E O and F69 T69 are available in a liquid cooled version These units are designed for connection to a liquid cooling system norm...

Page 51: ...71 45 60 90 125 FLD48 205 20 246 205 55 75 110 150 F2 FLD48 244 20 293 244 75 100 132 200 FLD48 293 20 352 293 90 125 160 250 Table 23 Typical motor power at mains voltage 230 400 and 460 V AC drive m...

Page 52: ...10 min Frame size IP class Rated current A Power 525V kW Power 575V HP Power 690V kW FLD52 003 54 3 0 2 5 1 1 B IP 54 wall mounted FLD52 004 54 4 8 4 0 2 2 FLD52 006 54 7 2 6 0 3 FLD52 008 54 9 0 7 5...

Page 53: ...kohm current 11 bits sign 1 type 1 LSB fsd 1 LSB Digital Input voltage Max input voltage Input impedance Signal delay High 9 VDC Low 4 VDC 30 VDC 3 3 VDC 4 7 kohm 3 3 VDC 3 6 kohm 8 ms Control signal...

Page 54: ...e is 5 C 9 F higher than the maximum ambient temperature The following calculation is made to select the correct AC drive model Derating is possible with loss in performance of 1 C 0 55 degree F Derat...

Page 55: ...in IP54 Weight kg lb 003 to 018 B 350 416 x 203 x 200 13 8 16 4 x 8 x 7 9 12 5 27 6 026 to 046 C 440 512 x178x292 17 3 20 2 x 7 x 11 5 24 52 9 061 to 074 D 545 590 x 220 x 295 21 5 23 2 x 8 7 x 11 5...

Page 56: ...ree from corrosive materials Chemical gases class 3C2 Solid particles class 3S2 Vibrations According to IEC 600068 2 6 Sinusodial vibrations 10 f 57 Hz 0 075 mm 0 00295 ft 57 f 150 Hz 1g 0 035 oz Alti...

Page 57: ...13 11 3 16 M32 16 25 M32 13 18 018 15 6 20 025 22 25 12 16 mm 0 55 0 63 in 026 22 25 M32 15 21 mm 0 59 0 83 in M25 030 26 35 16 20 mm 0 63 0 79 in 031 26 35 M32 15 21 mm 0 59 0 83 in M25 036 31 35 20...

Page 58: ...5 mm 0 9 2 16 in Cable flexible leadthrough or M63 opening 48 11 32 mm 0 43 1 26 in Cable flexible leadthrough or M40 opening 69 17 42 mm 0 67 1 65 in Cable flexible leadthrough or M50 opening 205 178...

Page 59: ...20 AJT20 48 025 21 7 25 AJT25 48 026 22 25 AJT25 48 030 26 30 AJT30 48 031 26 30 AJT30 48 036 31 35 AJT35 48 037 31 35 AJT35 48 045 39 45 AJT45 48 046 40 45 AJT45 48 058 50 60 AJT60 48 061 52 60 AJT60...

Page 60: ...nalogue output 15 Common Signal ground 0 V output 16 DigIn 4 Off 0 8 24 VDC digital input 17 DigIn 5 Off 0 8 24 VDC digital input 18 DigIn 6 Overflow level switch optional 0 8 24 VDC digital input 19...

Page 61: ...FlowDrive mode 41 Flush start 44 Function keys 39 Fuses and glands 59 G General electrical specifications 55 generic drive mode 41 Gland kits 48 H Handheld Control Panel 2 0 47 I I O Board 48 IEC269...

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