Emerson Rosemount 5900 Reference Manual Download Page 45

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Reference Manual

300520EN, Rev AA
November 2009

3-21

Rosemount 5900 Series

Section 3. Installation

Mounting the Flange Ball model T38-W

The Flange Ball T38 is welded to the flange. To mount the
T38 do the following:

1. Make sure that the diameter of the

hole is 116 ± 2 mm.

2. Let the protection plates remain on

the Flange Ball until the welding is
finished. These plates protect the
surface of the Flange Ball from
welding sparks.

3. Make sure that the Flange Ball is

mounted in such a way that the
grove is directed upwards when the
flange is mounted on the tank
nozzle.

Protection plate

Flange Ball

Groove

Preliminary

Summary of Contents for Rosemount 5900

Page 1: ...www rosemount tg com Reference Manual 300520EN Rev AA November 2009 Rosemount 5900 Radar Level Gauge Preliminary ...

Page 2: ...Preliminary ...

Page 3: ...cumstances allowed Rosemount Tank Radar AB will not take any responsibility for faults accidents etc caused by non recognized spare parts or any repair which is not made by Rosemount Tank Radar AB Specific FCC Requirements USA only Rosemount 5900 generates and uses radio frequency energy If it is not installed and used properly that is in strict accordance with the manufacturer s instructions it m...

Page 4: ...Preliminary ...

Page 5: ...nstallation Considerations 3 3 3 2 1 Horn Antenna Requirements 3 4 3 2 2 Parabolic Antenna Requirements 3 6 3 2 3 Still Pipe Antenna Requirements 3 10 3 2 4 LPG LNG Antenna Requirements 3 13 3 3 Mechanical Installation 3 18 3 3 1 Horn Antenna 3 18 3 3 2 Parabolic Antenna 3 20 3 3 3 Array Antenna Fixed version 3 29 3 3 4 Array Antenna Hinged Hatch 3 32 3 3 5 LPG LNG Antenna 3 36 3 4 Electrical Inst...

Page 6: ...tion 6 4 6 2 3 To Recover a Backup Configuration Database 6 6 6 2 4 Diagnostics 6 7 6 2 5 Upgrading the Gauge Software 6 8 6 2 6 Write Protection 6 10 6 2 7 Write Protection Switch 6 11 6 2 8 Logging Measurement Data 6 12 6 2 9 Exchanging Gauge Electronics 6 13 6 2 10 Calibration Using the WinSetup Calibrate function 6 14 6 2 11 Loading the Default Database 6 19 6 3 Troubleshooting 6 20 6 3 1 Devi...

Page 7: ...n Approvals B 4 B 3 3 European ATEX Directive Information B 5 B 3 4 IECEx Approval B 6 B 4 Approval Drawings B 7 APPENDIX C Advanced Configuration C 1 Safety messages C 1 C 2 Winsetup Advanced Configuration C 3 C 3 Tank Scan C 4 C 4 Empty Tank Handling C 5 C 5 Surface Echo Tracking C 9 C 6 Filter Setting C 11 Preliminary ...

Page 8: ...Reference Manual 300520EN Rev AA November 2009 Rosemount 5900 Series TOC 4 Table of Contents Preliminary ...

Page 9: ...onnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Explosions could result in death or serious injury Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications Before connecting a communicator in an explosive atmosphere make sure t...

Page 10: ...tion Certificate is a statement of a Notified Certification Body declaring that this product meets the Essential Health and Safety Requirements of the ATEX directive The FM APPROVED Mark indicates that the equipment is approved by FM Approvals according to applicable Approval Standards and is applicable for installation in hazardous locations Protective Earth Ground External cabling must be approv...

Page 11: ...tallation Electrical installation Section 4 Configuration Basic configuration Configuration using TankMaster WinSetup LPG configuration Section 5 Operation Viewing measurement data Alarm handling Section 6 Service and Troubleshooting Serivce functions Troubleshooting Device and measurement status Error and warning codes Appendix A Reference Data Specifications Ordering Information Appendix B Produ...

Page 12: ...20EN Rev AA November 2009 Rosemount 5900 Series 1 4 Section 1 Introduction 1 4 SERVICE SUPPORT To expedite the return process contact the nearest Emerson Process Management Rosemount Tank Gauging representative Preliminary ...

Page 13: ...0 environmental standards By recycling the plywood boxes material used for shipping our products you can contribute to take care of the environment 1 6 1 Reuse Experience has shown that NEFAB ExPak packaging can be used 4 5 times 1 6 2 Recycling After careful disassembly the plywood sides may be reused Metal waste may be converted 1 6 3 Energy recovery Products which have served their time may be ...

Page 14: ...Reference Manual 300520EN Rev AA November 2009 Rosemount 5900 Series 1 6 Section 1 Introduction Preliminary ...

Page 15: ... an integral part of the flexible Rosemount Raptor system The advanced and robust design makes it suitable for a vast range of applications It is capable of high accuracy level measurements as well as handling obstacles that may interfere with measurement signals Figure 2 1 System integration The Rosemount 5900 delivers measurement data and status information to a Rosemount 2410 tank hub via the i...

Page 16: ...2 2 Section 2 Overview 2 2 COMPONENTS Figure 2 2 Rosemount 5900 components 1 Terminal compartment 2 Cable entries 3 Flange 4 Antenna 5 Grounding terminal 6 Weather protection hood 7 Label 8 Transmitter head with signal processing electronics 2 2 1 4 6 5 8 3 7 Preliminary ...

Page 17: ... old mechanical or servo gauges with modern Rosemount Raptor gauges without replacing the control system or field cabling It is further possible to replace old HMI SCADA systems and field communication devices without replacing the old gauges There is a distributed intelligence in the various system units which continously collect and process measurement data and status information When a request ...

Page 18: ...ount 2410 Tank Hub Intrinsically safe Tankbus Rosemount 5300 Level Transmitter 2240 Rosemount 5400 Radar Level Transmitter Rosemount 5900 Rosemount 3051S Pressure Transmitter TRL2 Modbus 485 Modbus Group bus Field Bus Modem Rosemount 2160 Field Communication Unit TankMaster PC Plant Host Computer 644 644 644 Rosemount 644 Temperature Transmitter TankMaster PC Plant Host Computer Non Hazardous area...

Page 19: ...temperature transmitters in a buffer memory Whenever a request for data is received the FCU can immediately send data from a group of tanks from the updated buffer memory Rosemount 2410 Tank Hub The Rosemount 2410 tank hub acts as a power supply to the connected field devices in the hazardous area using the intrinsically safe Raptor Tankbus The Rosemount 2410 tank hub collects measurement data and...

Page 20: ...t 644 Temperature Transmitter The Rosemount 644 is used with single spot temperature sensors Rosemount 3051S Pressure Transmitter The 3051S series consists of transmitters and flanges suitable for all kinds of applications including crude oil tanks pressurized tanks and tanks with without floating roofs When a radar level gauge is connected to a pressure transmitter near the bottom of the tank the...

Page 21: ...es extreme tolerance against sticky and condensing products The narrow beam of this antenna makes it very suitable in narrow tanks with internal structures The Rosemount 5900 with still pipe array antenna is used on tanks with still pipes and with all products suited for still pipes The gauge uses a low loss radar propagation mode which virtually eliminates the influence of the still pipe conditio...

Page 22: ...als are transmitted inside the pipe towards the surface The pressure sealing is a quarts window approved for use in pressure vessels As standard the gauge is also equipped with a fire proof block valve and a vapor space pressure sensor The Rosemount 5960 is available in two versions a 150 PSI version and a 300 PSI version The patented reference pin function enables verification of measurement with...

Page 23: ...g Considerations See Installation Considerations on page 3 3 Mount the transmitter See Mechanical Installation on page 3 18 Wire the transmitter See Electrical Installation on page 3 39 Make sure covers and cable conduit connections are tight Power Up the transmitter Configure the transmitter See Section 4 Configuration Verify measurements Set the Write Protection Preliminary ...

Page 24: ...Reference Manual 300520EN Rev AA November 2009 Rosemount 5900 Series 2 10 Section 2 Overview Preliminary ...

Page 25: ...us injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified To prevent ignition of flammable or combustible atmospheres disconnect power before servicing Substitution of compon...

Page 26: ...stallation High voltage that may be present on leads could cause electrical shock Avoid contact with leads and terminals Make sure the main power to the transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the gauge Preliminary ...

Page 27: ...nk must be carefully considered The 5900 should be installed so that the influence of disturbing objects is kept to a minimum preferably outside the radar signal beam Ensure that environmental conditions are within specified limits as listed in Specifications on page A 1 Chapters 3 2 1 to 3 2 4 describe requirements and recommendations to consider when installing a Rosemount 5900 radar level gauge...

Page 28: ... for more information on the installation requirements of the Horn Antenna and service space requirements Nozzle Requirements Maximum nozzle height 330 mm Minimum nozzle diameter Table 3 1 Minimum nozzle diameter for the 5900 with horn antenna Figure 3 1 Nozzle requirements for the Horn Antenna Gauge Flange Minimum nozzle diameter mm Horizontal flange 180 4 flange 185 Maximum height 330 mm Note Fo...

Page 29: ...ce L Table 3 2 Minimum distance L to tank wall for the 5900 with horn antenna In certain cases when maximum accuracy is not required the horizontal flange can be used even if the wall intrudes into the radar beam In doubtful cases please contact Emerson Process Management Rosemount Tank Gauging or one of its representatives for advice Figure 3 2 Two different flange options are available Flange Mi...

Page 30: ...f gauge inclination within the specified limits There are two versions of the Flange Ball T30 and T38 W Model T 38 W is welded on the flange Model T 30 is attached to the flange with a nut The Flange Ball has to be mounted on the tank flange prior to mounting the gauge on the tank nozzle Certain flange requirements have to be fulfilled in order to ensure that the radar beam is not disturbed by the...

Page 31: ...ation of tank flange Flange Ball T38 W can be welded at a maximum angle of 20 between the flange and the Flange Ball surface Figure 3 5 Maximum inclination of welded flange with Flange Ball T38W Maximum inclination towards tank center Maximum inclination towards tank wall Max inclination along tank wall 60 mm Preliminary ...

Page 32: ... lower end of the nozzle Nozzles with larger diameter may be higher than 0 5 meter as long as the 5 requirement is fulfilled From the flange to the product surface the distance should not be less than 1 0 m Highest accuracy is obtained from product levels 1 0 meter below the flange downwards Figure 3 6 Nozzle requirements for the Rosemount 5900 with Parabolic antenna Ø 500 mm 20 inch Mimimum 1 0 m...

Page 33: ...e may result in disturbing echoes However in most cases a smooth tank wall or heating coils will not have any significant influence on the radar beam The distance from the tank wall to the antenna axis should be at least 0 8 m Figure 3 7 Free space requirements for the Rosemount 5900 with Parabolic antenna For evaluation contact Emerson Process Management Rosemount Tank Gauging Free passage Vertic...

Page 34: ...ing the still pipe for hand dipping The Rosemount 5900 Still pipe Array antenna Hinged Hatch version This version is suitable when the still pipe needs to be opened for hand dipping Still Pipe Requirements The Rosemount 5900 Still pipe Array antenna fits 5 6 8 10 and 12 flanges and pipes The adaption is accomplished by selecting a suitable Still pipe Array antenna The gauge has a flange to seal th...

Page 35: ...e manufacturing a new still pipe we recommend that you contact Emerson Process Management Rosemount Tank Gauging for advice For highest performance the total area of the slots or holes in the still pipe must not exceed the values shown in Table 3 4 below The listed values refer to the total area of the holes over the entire length of the pipe regardless of its length In some cases it is possible t...

Page 36: ...ee space is recommended for mounting the Still pipe gauge Figure 3 9 Free space requirements for 5900 with Array antenna Fixed version Figure 3 10 Free space requirements for 5900 with Array antenna Hinged H atch version Minimum 500 mm Service space 400 mm Service space 400 mm Minimum 500 mm Service space 500 mm Preliminary ...

Page 37: ...tion RSI form The still pipe must be vertical within 0 5 and the customer flange must be horizontal within 1 as illustrated in Figure 3 12 on page 3 14 The still pipe is manufactured with a number of holes in order to provide pressure equalization so that the product level inside the pipe is equal to the level in the rest of the tank The diameter of the holes should be 20 mm or 3 4 All holes in th...

Page 38: ...1 Reference pin installation Figure 3 12 Still pipe and flange inclination requirements Marking Align Reference Pin and bolt hole within 1 Flange seen from above The Reference Pin is directed towards the bolt hole on the pipe flange Bolt hole Still Pipe REFERENCE PIN Maximum 0 5 Maximum 1 FLANGE Preliminary ...

Page 39: ...n phase when the tank is empty See installation drawings for LPG LNG Still pipe for information on where to put the reference pin in the still pipe Installation instructions are enclosed with the reference pin and reflector Figure 3 13 Still pipe with reflector and reference pin The reflector can be attached to the Still Pipe by using one of three methods Welding M4 screw and nut Riveting For pipe...

Page 40: ... AA November 2009 Rosemount 5900 Series 3 16 Section 3 Installation Figure 3 14 Mounting the reflector on pipe 4 inch SCH 40 Figure 3 15 Mounting the reflector on pipe DN 100 Ring is marked 4 SCH40 Ring is marked DN100 Preliminary ...

Page 41: ...that there is always 800 mm or more between the flange and the maximum product level If the tank is filled above the maximum product level an extension pipe can be mounted to raise the radar level gauge so that it measures correctly all the way up to the maximum level see Figure 3 16 Figure 3 16 Rosemount 5900 with extension pipe Minimum 800 mm to product surface Preliminary ...

Page 42: ...nclined 4 towards the center of the tank see Figure 3 2 on page 3 5 Use flexible conduits close to the Radar Tank Gauge 1 Check that all parts and tools are available before carrying them up to the tank roof 2 Put a gasket on the socket and carefully insert the horn antenna and flange assembly 3 Tighten the flange onto the socket by using suitable screws and nuts customer supplied 4 Put the adapte...

Page 43: ... 8 Ensure that the gauge is directed so that the cross hairs on top of the transmitter head points towards the center of the tank 9 Tighten the adapter screws 4 M10 10 Put the Weather Protection Hood on top of the transmitter head and tighten the screw 11 Connect the electrical cabling and configure the gauge by using the TankMaster WinSetup software see the Raptor System Configuration Manual Docu...

Page 44: ... 30 mm 2 Make sure that the diameter of the hole is 96 mm Make a small recess at one side of the flange hole 3 Put the O ring on the flange and insert the Flange Ball into the hole Make sure that the pin on the side of the Flange Ball fits into the recess on the flange 4 Tighten the nut so that the Flange Ball fits tightly to the flange torque 50 Nm Recess Flange Ball Nut Preliminary ...

Page 45: ...ollowing 1 Make sure that the diameter of the hole is 116 2 mm 2 Let the protection plates remain on the Flange Ball until the welding is finished These plates protect the surface of the Flange Ball from welding sparks 3 Make sure that the Flange Ball is mounted in such a way that the grove is directed upwards when the flange is mounted on the tank nozzle Protection plate Flange Ball Groove Prelim...

Page 46: ...flange is inclined make sure that the Flange Ball is welded so that the Flange Ball is horizontal when it is mounted on the tank The tank flange inclination should not exceed 20 degrees 5 Remove the protection plates when the Flange Ball is welded to the flange 60 mm Protection plate Protection plate Preliminary ...

Page 47: ...e the Parabolic antenna See Parabolic Antenna Requirements on page 3 6 for considerations before installing the gauge on the tank 1 Check that all parts and tools are available before carrying them up to the tank top 2 Fit the Parabolic Reflector onto the Antenna Feeder and mount the five M5 screws 3 Tighten the screws Parabolic reflector Antenna feeder M5x5 Preliminary ...

Page 48: ... Put the two O rings in the grooves on the upper surface of the Flange Ball 5 Turn the flange around and insert the antenna feeder into the flange hole Mount the washers and nuts Flange Ball Flange 2 O rings Grooves Nut Tab Washer Finger Nut Washer Ball Stop Washer Antenna Feeder Flange Preliminary ...

Page 49: ...Rosemount 5900 Series Section 3 Installation 6 Tighten the finger nut and the upper nut by hand 7 Place the antenna and flange assembly on the tank nozzle and tighten the flange screws Finger Nut Upper Nut Antenna Flange Nozzle Antenna Feeder Preliminary ...

Page 50: ... inside the base of the transmitter head fits the groove on the antenna feeder 9 Tighten the nut that connects the transmitter head to the antenna 10 Loosen the finger nut slightly 11 Rotate the gauge so that the cross hairs on top of the 5900 head is directed towards the center of the tank Nut Antenna Feeder Finger Nut Tank center Cross hairs TANK Preliminary ...

Page 51: ... Tighten the finger nut 14 Place the level on top of the transmitter head and check that the inclination of the gauge is 1 5 towards the tank center If not loosen the finger nut and adjust the gauge Note Make sure the air bubble touches but doesn t overlap the 1 5 mark Note For bitumen tanks the gauge should be mounted with 0 inclination 15 Tighten the finger nut firmly Plumb line Tank center Incl...

Page 52: ...mitter head and tighten the screw 17 Tighten the upper nut to lock the finger nut and secure by folding the tab washer over the nut 18 Connect the electrical cabling and configure the gauge by using the TankMaster WinSetup software see the Raptor System Configuration Manual Document No 300510EN Finger Nut Weather Protection Hood Upper Nut Preliminary ...

Page 53: ...ep by Step instruction when installing the Array Antenna Fixed version See Still Pipe Antenna Requirements on page 3 10 for information on mounting considerations before installing the gauge on the tank 1 Insert the antenna feeder into the flange hole 2 Tighten the nut Secure by folding the tab washer over the nut Antenna feeder Nut Preliminary ...

Page 54: ...tighten the flange screws 4 Carefully put the gauge on top of the antenna feeder and tighten the nut Ensure that the guide pin inside the base of the transmitter head fits the groove on the antenna feeder 5 Put the Weather Protection Hood on top of the transmitter head and tighten the screw Nut Groove Weather Protection Hood Antenna feeder Spacer Preliminary ...

Page 55: ...ovember 2009 3 31 Rosemount 5900 Series Section 3 Installation 6 Connect the electrical cabling and configure the 5900 by using the TankMaster WinSetup software see the Raptor System Configuration Manual Document No 300510EN Preliminary ...

Page 56: ... instruction when installing the the Array antenna Hinged Hatch version 1 Mount the Fast Opening Cover and flange on the nozzle The flange consists of two parts mounted on each side of the cover There is also a version available with a flange welded on the cover 2 Tighten the flange screws Fast Opening Cover Flange Flange Gasket Preliminary ...

Page 57: ...eference Manual 300520EN Rev AA November 2009 3 33 Rosemount 5900 Series Section 3 Installation 3 Mount the antenna on the lid 4 Tighten the nut which holds the antenna to the lid Antenna Nut Preliminary ...

Page 58: ...eries 3 34 Section 3 Installation 5 Check that the O ring is properly seated all around the cover and is pressed down behind the Hand Dip Plate 6 Close the lid and tighten the locking screw O ring Hand Dip Plate Tighten the locking screw Antenna feeder Preliminary ...

Page 59: ...n inside the base of the transmitter head fits the groove on the antenna feeder 8 Put the Weather Protection Hood on top of the transmitter head and tighten the screw 9 Connect the electrical cabling and configure the gauge by using the TankMaster WinSetup software see the Raptor System Configuration Manual Document No 300510EN Antenna feeder Groove Nut Weather Protection Hood Spacer Preliminary ...

Page 60: ...ppropriate angle relative to that mark 1 Ensure that all parts and tools are available before carrying them to the tank top 2 Install the still pipe according to mechanical installation drawing 9150072 924 3 Check that the Cone antenna fits into the still pipe The gap between the Cone antenna and the pipe must not exceed 2 mm 4 Mount the Pipe Cone onto the Closing using four M6 Allen head screws B...

Page 61: ...ustomer supplied screws and nuts 7 Direct the Closing so that the marking hole aligns with the notch or mark on the pipe flange 8 The tank is now sealed and can as far as Rosemount Tank Gauging equipment is concerned be pressurized 9 Remove the yellow protection cap Do not remove the rubber cone Closing Mounting Flange Notch indicating the direction of the Reference Pin Marking hole Align Referenc...

Page 62: ...it the Transmitter Head on the adapter and tighten the nut that connects the transmitter head to the antenna 12 Connect the electrical cabling and configure the gauge by using the TankMaster WinSetup software see the Raptor System Configuration Manual Document no 300510EN 13 Configure the gauge for LPG measurements see LPG Configuration on page 4 9 4 M10 screws and washers Guide pins Flange Adapte...

Page 63: ...ical codes Failure to do so may impair the protection provided by the equipment The most effective grounding method is direct connection to earth ground with minimal impedance There are three grounding screw connections provided Two are located inside the Field Terminal side of the housing and the third is located on the housing The internal ground screws are identified by a ground symbol NOTE Gro...

Page 64: ...CO power supply on the Tankbus 3 4 6 Power Budget The Rosemount 2410 tank hub delivers 250 mA to the Tankbus The number of tanks served by the 2410 depends on the type of connected field devices and their power consumption 2 Power consumption per field device is listed in Table 3 6 below Table 3 6 Power consumption for various Raptor devices The Rosemount 2410 tank hub supports a maximum of one ta...

Page 65: ...rature transmitter also have built in terminators which can easily be enabled by inserting a jumper in the terminal block when necessary Segment design When designing a FISCO fieldbus segment a few requirements need to be considered Cabling has to comply with FISCO requirements as described in Cable Selection on page 3 40 You will also have to ensure that the total operating current of the connect...

Page 66: ...gure 3 17 Example of a Raptor Tankbus connection for a single tank See Typical installations on page 3 10 in the Rosemount 2410 Reference Manual Document no 305030EN for more Raptor system installation examples Rosemount 5900 radar level gauge Rosemount 2240 multi input temperature transmitter Built in terminator Intrinsically safe Tankbus Built in terminator enabled on the last device Rosemount 2...

Page 67: ... the cable entry 4 Connect wires as described in Terminal Blocks on page 3 44 5 Connect the positive lead to the terminal marked and the negative lead to the terminal marked 6 Use the enclosed metal plug to seal any unused port 7 Replace the cover Make sure that the cover is fully engaged 8 Tighten the conduit cable gland Note that adapters are required for M20 glands 9 Switch on the power supply ...

Page 68: ...o enable a continuous shield throughout the Tankbus network The X4 terminal can be used for daisy chain connection to other Raptor devices such as the 2240 tank temperature multiplexer or the 2230 tank display unit see also Figure 3 22 on page 3 47 Ground terminals internal Test terminals Test terminals Connection Standard X1 Tankbus in Intrinsically safe Tankbus input power and communication X2 T...

Page 69: ... and communication X2 Terminate on Termination for primary tankbus The integrated line terminator is connected over the Tankbus when a jumper is placed in the terminal block X3 Primary Tankbus out Primary Tankbus output connected to X1 for optional daisy chain connection to other devices X4 Secondary Tankbus in Intrinsically safe Tankbus input for level gauge 2 power and communication Test termina...

Page 70: ...ions for the 5900 with SIL option 2 in 1 optional jumpers between X3 and X4 for connection to second level gauge Test terminals Ground terminals internal SIL Alarm Connection SIL Safety System X1 Primary Tankbus in Intrinsically safe Tankbus input power and communication X2 Alarm SIL alarm output connect to Exi terminal block on Rosemount 2410 Tank Hub X3 Primary Tankbus out Optional jumpers betwe...

Page 71: ...osemount 5900 level gauge connected to a Rosemount 2240 multi input temperature transmitter In this example the termination is enabled in the 2240 transmitter since this is the last device on the Tankbus see The Raptor Tankbus on page 3 41 In case you prefer to connect the 2240 to the 2410 tank hub you may daisy chain the 5900 to the 2240 and terminate the Tankbus by a jumper in terminal X2 on the...

Page 72: ... and terminal X4 connects to the second level gauge Figure 3 23 illustrates a wiring diagram with a 2 in 1 version of the Rosemount 5900 level gauge which is daisy chained to a Rosemount 2240 multi input temperature transmitter Note that the Primary Tankbus is terminated in the 5900 terminal block X2 Figure 3 23 Rosemount 5900 wiring diagram for 2 in 1 version with two tankbuses See also Terminal ...

Page 73: ...e The termination is enabled in the 2240 terminal block Figure 3 24 Wiring diagram for Rosemount 5900 2 in 1 version with two tankbuses 375 Field Communicator TankMaster PC Power supply Primary Tankbus gauge 1 Rosemount 2240 multi input temperature transmitter with built in terminator Rosemount 2410 Tank Hub Primary Tankbus gauge 1 ROSEMOUNT 5900 RADAR LEVEL GAUGE 2 IN 1 Secondary Tankbus gauge 2 ...

Page 74: ... both level gauges via terminal X1 by setting a jumper between X3 and X4 The Tankbus termination is enabled in the 5900 terminal block X2 Figure 3 25 Rosemount 5900 wiring diagram for 2 in 1 version with a single tankbus TankMaster PC Tankbus Rosemount 2240 multi input temperature transmitter Rosemount 2410 Tank Hub Power supply 375 Field Communicator ROSEMOUNT 5900 RADAR LEVEL GAUGE 2 IN 1 Termin...

Page 75: ...ion and servicing guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified Substitution of components may impair Intrinsic Safety Ex...

Page 76: ...e installed as part of the procedure when installing a Rosemount 2410 tank communication unit This is the standard procedure when a new Raptor system is installed a Install and configure the 2410 tank communication unit by using the device installation wizard in TankMaster WinSetup b Finish the 2410 installation with offline installation of the 5900 level gauge c Configure the 5900 level gauge via...

Page 77: ...ons for optimizing performance in advanced applications Some applications may need further configuration in addition to the basic configuration This may be due to the properties of the product or the tank shape Disturbing objects and turbulent conditions in the tank may also require advanced measures to be taken Advanced functions supported by the Rosemount 5900 and the Rosemount TankMaster progra...

Page 78: ...ers Gauge Reference Distance G Tank Reference Height R Minimum Level Offset C Hold Off Distance Tank Ullage Ullage Gauge Reference Point Tank Reference Point Gauge Reference Point Zero Level Dipping Datum Point Level MEASURING RANGE Tank Height R Distance from Tank Reference Point to Zero level Gauge Reference Distance G Distance from Tank Reference Point to the Gauge Reference Point Minimum Level...

Page 79: ...suring range can be extended to the bottom of the tank If C 0 negative level values will be displayed when the product surface is below the Zero Level Select the Show negative level values as zero check box if you want levels below the Zero Level to be displayed as Level 0 Measurements below the Zero Level will not be approved if the C distance 0 i e the RTG will report an invalid level Figure 4 2...

Page 80: ...ansmitter will be improved when there are small and quickly changing amplitudes and levels Rapid Level Changes Optimize the level gauge for measurement conditions where the level changes quickly due to filling and emptying of the tank The Rosemount 5900 is able to track level changes of up to 1 5 inch s 40 mm s The Rapid Level Changes funtion allows the 5900 to track level changes of up to 8 inch ...

Page 81: ...ing the TankMaster installation wizard When a 5900 is installed as part of a 2410 installation procedure it needs to be configured in a separate stage See the Raptor System Configuration Manual Document no 300510EN for more information on using the TankMaster WinSetup software to configure a Rosemount 5900 level gauge There are a number of advanced configuration options available which are not inc...

Page 82: ...etup installation wizard The installation wizard in WinSetup is a tool that facilitates installation and configuration of Rosemount 5900 and other devices NOTE In case the Rosemount 5900 level gauge was installed offline via a Rosemount 2410 tank communication unit it needs to be configured separately via the Properties window To install a Rosemount 5900 do the following 1 Start the installation w...

Page 83: ...the gauge communicates with the TankMaster PC Highly pressurized vapor above the product surface affects the progation speed of microwaves The Rosemount 5900 gauge is able to compensate for this thus avoiding deviations in measured level due to the vapor When the gauge is installed on the tank and the tank is still empty calibrate the gauge and configure for LPG measurements Installing a Rosemount...

Page 84: ...the ball valve optional on the gauge is open In the TankMaster WinSetup work space choose the Logical View tab Select the icon that represents the radar level gauge click the right mouse button and choose LPG Setup 3 In the LPG Setup window click the Correction button Choose Air Correction Only from the list of correction methods and click the OK button NOTE The Air Correction Only option shall on...

Page 85: ...tion ring open the TankMaster WinSetup Properties window right click the device icon and choose Properties choose the RTG Geometry tab and adjust the Calibration Distance 5 Choose Vapor Pressure source device Open the ATD Properties window and select the Parameter Source tab This tab lets you map tank parameters such as Vapor Pressure to source devices connected to the tankbus NOTE Pressure is not...

Page 86: ...d from the RTG Reference Point to the actual position of the reference pin Since hand dipping can not be performed in high pressurized tanks Emerson Process Management Rosemount Tank Gauging has developed a unique method to verify level gauging in such tanks The method is based on measurements in a special radar wave propagation mode against a fixed reference pin in order to verify the measurement...

Page 87: ...o use a smaller threshold value Check that the product level is not above the reference pin NOTE When the product surface is close to a reference pin the radar echoes from the reference pin and the product surface interfere This may reduce the accuracy of the measured distance to the reference pin It is recommended that verification is not performed if the distance between a reference pin and the ...

Page 88: ...e position deviates from the Nominal Position return to the LPG Configure Pins window in the LPG Setup window click the Config Pins button see step 7 on page 4 12 and enter the measured position in the Nominal Position field NOTE The nominal position that was entered the first time refers to the mechanical distance The measured position refers to the electrical distance which is the distance seen ...

Page 89: ...known gas This method may be used when there is only one gas type in the tank It provides the highest accuracy among the different correction methods Note that even small amounts of another gas reduces the accuracy c One or more unknown gases Use this method for hydrocarbons for example Propane Buthane when the exact mixture is not known d Two gases with unknown mixratio This method is suitable fo...

Page 90: ...Reference Manual 300520EN Rev AA November 2009 Rosemount 5900 Series 4 16 Section 4 Configuration Preliminary ...

Page 91: ...vicing guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified Explosions could result in death or serious injury Verify that the o...

Page 92: ...e information Figure 5 1 Example of a bargraph view in TankMaster WinOpi 5 3 ALARM HANDLING The Rosemount TankMaster WinOpi program supports a wide range of alarm functions Alarms can be set for various measurement data such as Level Average Temperature and Vapor Pressure Alarm limits can also be set for inventory data such as Net Standard Volume Active alarms can be shown in the Alarm Summary win...

Page 93: ...qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified To prevent ignition of flammable or combustible atmospheres disconnect power before servicing Substitution of components may impair Intrinsic...

Page 94: ...uge for various applications By using the Rosemount TankMaster WinSetup program holding registers can be edited simply by typing a new value in the appropriate value input field Some holding registers can be edited in a separate window In this case individual data bits can be changed To view input or holding registers of a device do the following 1 Start the TankMaster WinSetup program 2 In the Ta...

Page 95: ...choice For the All option you have to specify a range of registers by setting a start value in the Start Register input field and the total number of registers to be displayed in the Number of Registers field 1 500 5 Click the Read button Now the Value column is updated with the current register values See the Raptor System Configuration manual Document No 300510EN for more information on how to e...

Page 96: ...itter configuration at a later stage Single device To save the current configuration to file for a single device do the following 1 Start the TankMaster WinSetup program 2 In the WinSetup workspace window click the right mouse button on the 5900 icon 3 Choose the Devices Save Database to File option This option is also available from the Service Devices menu 4 Choose the Holding Registers and Pred...

Page 97: ...es option This option is also available from the Service Devices menu 4 Select a device from the Available Devices pane and click the Add button in order to move it to the Selected Devices pane Repeat for all devices you wish to include 5 Choose the Holding Registers and Predefined Registers options the User Defined option should only be used for advanced service 6 Click the Browse button select a...

Page 98: ...can be useful for example if you want to recover lost configuration data To load a Holding Register database do the following 1 Select the device in the Workspace window for which you want to load a new database 2 Click the right mouse button and choose the Devices Upload Database option or from the Service menu choose Devices Upload Database 3 Click the Browse button and choose a database file to...

Page 99: ...alue column means that the register is of either Bitfield or ENUM type An expanded Bitfield ENUM window can be opened for this type of register Double click the cell to open the Expanded Bitfield ENUM window If needed the values can be presented as hexadecimal numbers This applies to registers of the Bitfield and ENUM types Select the Show in Hex check box to present Bitfield and ENUM registers as...

Page 100: ...gical View open the Devices folder and select the 5900 level gauge to be upgraded or select the Devices folder to allow multiple devices programming 3 Click the right mouse button and choose the Program option Program All option for multiple devices programming 4 The 5900 will automatically appear in the Program These Devices pane 5 In case the Devices folder was selected for multiple programming ...

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