Emerson RLDS Installation And Operation Manual Download Page 79

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Index

•

Index

-A-

Accessories

Additional Features

Air Lines

Alarm Conditions

Alarm Detail Screen

Alarm Settings

Alarms

-B-

Baud rate

Baud Rate Dip Switch Setting

Board Number Dip Switch Setting

-C-

Calibration

Calibration Factor

Calibration Procedure

Calibration screen

Clearing System Faults

CO2

Atmospheric Concentration

Hardware Specifications

Replacement Parts

Connecting Gateway Board to E2, Einstein, or
REFLECS Network

Connecting to a Site Controller

Controller Interface Setups for RLDS

Einstein

REFLECS

-D-

Default Settings

Diagnostic screen

Digipot

Digipot (IR)

Dip switch settings

-E-

E2 Connection

Einstein Connections

Electrical Wiring

Exhaust Line

External Alarm Relays

-F-

Fault Codes

Fault Conditions

Fault Definitions (Critical)

Fault Definitions (Non-Critical)

Faults (System)

Filter Information

Fusing

-G-

Gas Alarm Settings

Gateway Addressing

Gateway board

Gateway Board Communications

Gateway Board LEDs

General Operation

Home Screen 2

General Operation of UI

Alarms

Current Detection Reading

Evacuation Level

Functional Overview

Leak Level

Refrigerant Type

Spill Level

Zone Screen

Zone Temperature

-H-

Hand-Held Terminal

special keys

Hand-Held Terminal Quick Setups

control status screen

status option screen

time/date

zone status screen

zones

Hand-Held Terminal Screens

control status

sensor data register screens

status option

time/date

Summary of Contents for RLDS

Page 1: ...Refrigerant Leak Detection System RLDS Installation and Operation Manual 026 1309 Rev 8 ...

Page 2: ......

Page 3: ...equirements of the FCC Rules In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures ETL report no 3151009LAX 001 to ANSI UL 61010 1 CAN CSA 22 2 No 61010 1 CE Mark READ ALL INSTRUCTIONS CAREFULLY If the equipment is not used in the manner specified by the manufacturer the protection provided by the equipment may be impai...

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Page 5: ...PTION 3 2 2 COMMUNICATION OPTIONS 3 2 3 UNDERSTANDING MONITORING LEVELS 3 2 4 RESPONSE TO THE PRESENCE OF MULTIPLE REFRIGERANTS 4 2 5 SUGGESTED LOCATION OF SAMPLING POINTS 4 3 RLDS INSTALLATION 6 3 1 RLDS INSTALLATION CONSIDERATIONS 6 3 1 1 Warnings and Cautions 6 3 1 2 Inspection 6 3 1 3 Monitor Location 6 3 2 RLDS MOUNTING INSTRUCTIONS 6 3 2 1 Screw Locations 6 3 2 2 Installation 7 3 3 RLDS CONN...

Page 6: ...S485 I O Termination Jumpers 20 4 2 5 Gateway Board Status LEDs 20 4 2 5 1 The General Status LED 20 4 2 5 2 The Alarm LED 20 4 2 5 3 RS485 I O Network Status LED 21 4 2 5 4 Receiver Bus Network Status LED 21 5 RLDS CONNECTING EXTERNAL ALARMS 22 5 1 OVERVIEW 22 5 2 CONNECTION 22 6 RLDS HARDWARE SPECIFICATIONS 23 7 PROGRAMMING SETUP AND UI NAVIGATION FOR RLDS DISPLAY SCREENS 25 7 1 NAVIGATION KEYS ...

Page 7: ...34 8 7 3 Reset to Factory Default Settings 35 8 7 3 1 Resetting the RLDS 35 8 7 4 Clearing System Faults 35 8 7 5 Viewing Fault Log 35 8 7 6 Viewing Flow Log 36 8 8 THE TREND SCREEN 36 8 8 1 Navigating to the Trend Screen 36 8 9 THE CALIBRATION SCREEN 36 8 9 1 Overview 36 8 9 2 Navigating to the Calibration Screen 37 8 9 3 Adjusting Calibration Factor 37 8 9 4 CO2 Atmospheric Concentration RLDS CO...

Page 8: ... 11 5 1 Zone Status Screen 57 11 5 2 General Controller CTRL STATUS Screen 57 11 5 3 DIAGNOSTICS Screen 1 Sensor Data Register 58 11 5 4 Screen 2 Sensor Data Register 58 11 5 5 Screen 3 Sensor Data Register 58 11 5 6 Screen 4 Sensor Data Register 59 11 5 7 Screen 5 Sensor Data Register 59 11 5 8 Screen 6 Sensor Data Register 59 11 5 9 Screen 7 Communication Statistics 59 12 RLDS SETUP ON REFLECS E...

Page 9: ...0 mm must be attached to the monitor s AC power leads This switch must also be located in close proximity to the monitor and be within easy reach of the operator This switch should also be clearly marked as the monitor s type of equipment A switch or circuit breaker must be included in the building installation The switch must be in close proximity to the equipment and within easy reach of the ope...

Page 10: ...aintenance inspection it becomes necessary to clean the outside of the case use a DRY CLOTH To avoid shock hazard and or equipment damage DO NOT USE SOAP AND WATER 1 4 Warning and Caution Statements 1 4 1 Warning Statements The use of the word WARNING in this manual denotes a potential hazard associated with the use of this equipment It calls attention to a procedure practice or condition or the l...

Page 11: ...nor periodic maintenance such as the occasional replacement of filters The monitor incorporates active diagnostics that continuously monitor the system for proper operation A front panel indicator is provided to alert an operator of system malfunctions and fault codes are generated that enable the user to identify the cause of the fault All 800 models of the RLDS come with the number of line end f...

Page 12: ...the sample collection point so if the termination of the collection line is not at the exact point of the refrigerant leak the unit will read a diluted mixture of the refrigerant gas and air and may require adjustment of alarm levels The farther away an RLDS sample point is from a refrigerant leak the longer it will take to detect the leak and the lower the concentration of refrigerant in the air ...

Page 13: ...side of the mechanical room Note that there are two additional alarm relay contacts in the RLDS that can be programmed to alarm with Leak Spill Evacuate Fault or Monitor On Figure 2 2 RLDS Mechanical Room Placement Sample Inlet Pickup Points Chiller Machine Room Sample Inlet Pickup Point Exhaust Fan Outside Hallway Aux Horn Strobe Fresh air purge from area away from refrigerant gas RLDS ...

Page 14: ...echanical room is acceptable provided reasonable environmental conditions exist If there is a question consider installing the unit outside of the mechanical room in a cleaner area of the facility The location should allow the monitor to be easily accessible for visual monitoring and servicing 3 2 RLDS Mounting Instructions 3 2 1 Screw Locations The RLDS should be installed plumb and level and sec...

Page 15: ...d be clean and free of residual moisture or other contaminants The tubing should be cut cleanly with a sharp knife and care should be taken not to distort the tubing end To connect the air lines to the monitor simply push the tubing firmly onto the connector To remove a line depress the plastic ring on the connector with one hand while withdrawing the tube with your other hand All tubing bends sho...

Page 16: ...s when no exhaust tubing is used Otherwise the combined length of the sample line and the exhaust line cannot exceed 1200 feet 365 meters All line terminations should be positioned to reduce the possibility of mists aerosols oil water dust or other contaminates being drawn into the instrument A line end filter included should be attached to the end of each sample intake line Line end filters shoul...

Page 17: ...kit requires reduction of the original alarm setpoint by so the setpoint becomes half of the original value A three way splitter kit requires reduction of the original setpoint by so the setpoint becomes a third of the original value For example if the alarm setpoint alarm value is 1000 with a two way splitter the value becomes 500 PPM With a three way splitter the value becomes 333 PPM Figure 3 4...

Page 18: ...as Sample Pump AC Input Ground Stud Main Board IR Bench Gas In AC Input Ground Stud Hydrophobic Filter Dual 4 20 mA Outputs Option Card Socket Figure 3 8 RLDS Processor Board Layout Microcontroller Board RLDS Main Circuit Board Terminator Switch Relay Connector Alarm 1 2 3 Fault Factory Default RS485 Connector 4 20 mA Output Only DO NOT APPLY POWER CPU Reset Figure 3 9 Relay RS485 and AC Input Con...

Page 19: ...1 Warnings and Cautions A switch or circuit breaker rated 1 0 A 250 VAC must be attached to the unit s AC power leads This switch must also be located in close proximity to the monitor and be within easy reach of the operator This switch should also be clearly marked as the unit s main AC disconnect device The circuit breaker or switch must disconnect all Figure 3 10 Switch and Fuse Locations NOTE...

Page 20: ...12 RLDS I O Manual 026 1309 Rev 8 current carrying conductors i e Live and Neutral Figure 3 11 AC Input Power and Ground Connections ...

Page 21: ...t the MODBUS network cable to the three terminal connector on the COM port you wish to assign as MODBUS Wire RS485 to the RLDS RS485 to the RLDS and the shield cable to the RLDS GND 4 1 1 2 COM Port Associations E2 Versions 4 0 and Above An E2 has three COM ports that can be assigned for MODBUS communication COM2 COM ports can only be used for one function in other words if COM2 is set up as the I...

Page 22: ...orts Before setting up a RLDS the port on the E2 that has the MODBUS cable connected must be set up as a MODBUS port 1 Log in to the E2 with Level 4 access 2 Press followed by General Controller Info 3 Press to open the Serial tab of the General Controller Info setup screens 4 This screen will have a Connection field for all COM ports on the E2 Highlight the COM port connection field that will be ...

Page 23: ...cally when it is created 6 Locate the RLDS you set up and look at each device s status in the Status field You will see one of the following messages Online The RLDS is communicating normally Offline The RLDS is not communicating has not been commissioned is not functional or is not powered up Verify the RLDS is powered up wired correctly and has the proper network address baud rate and parity No ...

Page 24: ...ring the Gateway Board The Gateway board requires 24VAC power from a Class 2 center tapped transformer Emerson Electronics and Solutions supplies several sizes of center tapped transformers for powering multiple 16AIs 8ROs and other RS485 peripheral boards of the E2 Einstein and REFLECS systems Refer to your controller s user manual for information on how to use the center tapped transformers list...

Page 25: ...RLDS is to be installed in the middle of a network the terminator must be moved to the UP position Locate switch 4 and determine its position If it needs to be moved slide the switch to the appropriate position 4 2 2 2 RLDS Node Address The node address is set through the front display of the RLDS unit Refer to Section 7 16 Node Address for more information Figure 4 8 RLDS and Gateway Board Wiring...

Page 26: ...nt The total length of network cable in this configuration may not exceed 4921 feet 1499 meters 4 2 4 Connecting the Gateway Board to the E2 Einstein or REFLECS Network Each E2 Einstein or REFLECS site controller that will communicate with one or more RLDS must have a Gateway Board installed on its RS485 I O Network For E2 and Einstein controllers this means the Gateway will be installed on the RS...

Page 27: ...he Gateway reserves three 16AI Board numbers for its own use an I O Network with a Gateway is limited to thirteen 13 16AI boards Note also that since 16 is the highest board number possible a Gateway s dip switch may not be set to any number above 14 Einstein Mode In the Einstein mode the Gateway board responds as a series of three IRLDS units numbered in succession Addressing the boards represent...

Page 28: ... for the RLDS is set by software either through the RLDS or on the Gateway Board via Hand Held Terminal It is recommended you use 19200 baud as the MODBUS Network baud rate as it is the default baud rate used by the RLDS Set dip switch 5 to OFF 4 2 4 4 Setting the RS485 I O Termination Jumpers As part of an area controller s RS485 I O COM A or COM D Network a Gateway must be terminated if it is th...

Page 29: ... state will occur when the board is first powered up on site Flashes 1 time second The Gateway is not communicating with the area controller due to a possible RS485 I O Network or controller failure ON with no flashing steady One or more of the RLDS units is offline If all are offline check the wiring If just one is offline check the RLDS controller 4 2 5 3 RS485 I O Network Status LED The RS485 I...

Page 30: ...lay contacts are rated 5 A at 250 VAC Latching Non Latching refer to Section 7 7 Alarm Acknowledge Ack Mode to select Alarm Ack Mode Alarm power source power for the alarm devices connected to the relay contacts may be supplied from the Auxiliary AC Power Out Connector Figure 3 8 3 Jumper the Neutral of the input power connector to the Common on the relay block 4 Connect one end of strobe or horn ...

Page 31: ...R 408a R 409a R 500 R 503 Halon H1211 H1301 H2402 Other FA188 FC72 H1234YF H1234ZE N1230 N7100 N7200 N7300 N7600 R424A R426A R438A CUSTOM Sensitivity All gases 1 PPM Measuring Range All gases 0 to 10 000 PPM Accuracy Most gases 1PPM 10 of reading from 0 1000 PPM R11 R22 and R113 10 PPM 15 of reading 0 1000 PPM At reference environmental conditions 77 F 25 C 45 RH non condensing 1 ATM Front Panel 3...

Page 32: ...0 C to 50 C Ambient Humidity 5 to 90 RH non condensing AC Power 100 to 240 VAC 50 60 Hz 20 W Certification UL 61010 1 CAN CSA 22 2 No 61010 CE Mark Warranty 2 years from date of shipment Altitude Limit 6 562 ft 2 000 m RLDS CO2 Hardware Specifications Product Type The RLDS CO2 provides multiple area monitoring for low level continuous monitoring of carbon dioxide gases used in most commercial syst...

Page 33: ...rst powered up all front level panel LEDs will illuminate and a splash screen will appear and display the monitor s firmware version level After a moment the Warm Up screen will be displayed and the green MONITOR ON light green will blink After a 15 minute warm up cycle the MONITOR ON light will glow steadily and the Status screen will be displayed 7 3 Navigate to the First Setup Screen 1 Use the ...

Page 34: ... the ENTER key to adjust the number 2 Use the up down cursor keys to modify the number Press ENTER to accept the new number or ESC to revert to the previous setting 7 7 Alarm Acknowledge Ack Mode This function programs the relays in the RLDS unit for latching or non latching operation 1 Press the ENTER key to adjust the setting 2 Use the up down cursor keys to toggle between settings AUTO Non latc...

Page 35: ...hat instructs the instrument to interpret PPM readings below the des ignated level as 0 The range is 1 to 99 PPM 1 Press the ENTER key to adjust the setting 2 Use the up down cursor keys to modify the setting 3 Press ENTER to accept the new entry or select ESC to revert to the previous setting 7 12 Loop2 Factor Loop2 Factor sets the PPM scale factor for current loop number 2 To calculate the curre...

Page 36: ... 2 Use the left right cursor keys to move across the entry field and the up down cursor keys to modify the individual numbers 3 Press ENTER to accept the new entry or ESC to revert to the previous setting 7 17 Password This field is used to define a system password The default setting is 000 which provides no password protection 1 Press the ENTER key to adjust the password 2 Use the left right cur...

Page 37: ...rsor key to modify the Digipot value 3 Press ENTER to accept the new entry or ESC to revert to the previous setting 7 20 Sensor Temperature Coefficient 1 Press the ENTER key to adjust the setting 2 Use the up down cursor key to modify the temperature value 3 Press ENTER to accept the new entry or ESC to revert to the previous setting 7 21 Acquiring Temperature Coefficient Factory Use Only Press th...

Page 38: ...revious setting 8 2 2 Refrigerant Type This displays the kind of refrigerant the RLDS is de tecting 1 Press the ENTER key to adjust the setting 2 Use the left right cursor keys to select the type of refrigerant you want the device to detect 3 Press ENTER to accept the new entry or ESC to revert to the previous setting 8 2 3 Distance This displays the combined length of the sample tub ing plus any ...

Page 39: ...een containing more options This screen displays the peak PPM value in the upper side of the screen 8 3 1 Leak Level This is the concentration level in PPM that will activate a leak alarm condition 1 Press the ENTER key to adjust the value 2 Use the up down cursor keys to modify the setting 3 Press ENTER to accept the new entry or ESC to revert to the previous setting 8 3 2 Spill Level This is the...

Page 40: ...ted zone the alarm condition will be indicated At that time the red ALARM LED on the RLDS will glow Additionally an external alarm device may activate and an audible alarm may sound if those features have been enabled Section 7 8 Audible Alarm The alarm condition may or may not have to be acknowledged for the system to return to normal operation 8 6 2 Responding to Alarms An operator can respond t...

Page 41: ...y screen and the box associated with that alarm will no longer be blinking indicating that the alarm has been acknowledged Repeat this procedure to acknowledge any remaining alarms Alarm Summary Screen Acknowledge Mode Once all the alarms associated with a given RLDS are acknowledged its red LED will turn off and any ex ternal alarms connected to the RLDS relays will deactivate Keep in mind that t...

Page 42: ...rt with all information from the Diagnostic screen Figure 8 12 for further instructions 8 7 2 2 Non Critical Faults BOX TEMP FAULT Enclosure s internal temperature is outside normal range or IR sensor has failed Check the installation to verify that the monitor is not being subjected to extreme temperatures Verify that the ventilation holes are not obstructed Check the Diagnostic screen Figure 8 1...

Page 43: ...the system malfunction has been corrected it may take some time for the fault condition to clear completely If the fault is associated with a specific zone the RLDS must first cycle back to the affected zone before it returns to normal operation At that time the yellow LED will turn off and any external alarms connected to the monitor s alarm relays will also turn off 8 7 5 Viewing Fault Log A dat...

Page 44: ...e screen As you move the cursor position the date and time of that reading along with the PPM value are displayed at the top of the screen above the graph The trend graph is automatically scaled to accommodate the largest PPM value displayed The ZOOM OUT and ZOOM IN options allow you to adjust the vertical scale of the graph The trend data is stored on a first in first out basis After 100 trend va...

Page 45: ...380 400 PPM depending on location Enter the CO2 concentration as follows 1 After selecting CO2 as the desired gas and setting the CAL FACTOR you will be prompted to enter the CO2 concentration value 2 Use the up down cursor keys to modify the numbers to set to the appropriate value 3 Press ENTER to accept the new entry or ESC to revert to the previous setting 8 9 5 Calibration Procedure The CAL FA...

Page 46: ...ows to select CUSTOM from the list of refrigerants Next press ENTER and use the up down arrow keys to enter the calibration factor The selection of the matching gas and CAL factor is performed by analyzing the new refrigerant Once the matching gas is determined field calibration is possible by using the same procedure as for other refrigerants When the new gas entry is complete simply set up the a...

Page 47: ... purge cycle and has the same range as line 1 DET NOISE A 16 point running average of the noise portion of IR bench output This reading is valuable mainly when refrigerant is not present Figure 8 12 Diagnostic Screen Layout Current active zone programmed name Optical Sensor Output Voltages Optical Sensor Output Voltages Programmed gas type for active zone Chassis Temperature Vacuum Pressure Optica...

Page 48: ...nt 15 degrees C BOX Box Temperature Current internal enclosure temperature along with the raw voltage from the temperature sensor and has the same range as Bench Temperature PRESS Pressure Current absolute manifold pressure in PSIA along with the output voltage of the pressure sensor This value should always be 0 2 to 1 0 PSIA below Ambient Pressure AMB VAC Vacuum The vacuum pressure is measured e...

Page 49: ...Service Mode General Operation of RLDS UI 43 RLDS Setup Screens System Map ...

Page 50: ...en Setup Screen 1 ZONES Navigation Keys Use the arrow keys for multi directional movement in making selections and moving the cursor Use the Enter key to initiate and complete a selection Use the ESC key to go back during programming or to silence an alarm in Defrost mode ENTER ESC 44 RLDS I O Manual 026 1309 Rev 8 RLDS Alarm and Fault Screens System Map ...

Page 51: ...R 717 50 150 300 R11 100 300 500 R12 100 300 500 R21 100 300 500 R22 100 300 500 R23 100 300 500 R32 100 300 500 R113 100 300 500 R114 100 300 500 R123 25 35 50 R124 100 300 500 R125 100 300 500 R134A 100 300 500 R227 100 300 500 R236FA 100 300 500 R245FA 100 300 500 R401A 100 300 500 R402A 100 300 500 R402B 100 300 500 R404A 100 300 500 R407A 100 300 500 R408A 100 300 500 R407C 100 300 500 R409A ...

Page 52: ...00 500 R 717 NH3 50 150 300 R 744 CO2 1500 2000 3000 H1234ZE 100 300 500 R407F 100 300 500 N7100 75 200 300 N7200 25 50 100 N7300 10 20 50 N7600 3 5 8 Table 8 1 Recommended Alarm Settings and Gas Enumeration Refrigerant Gas DEC HEX CO2 R 744 0 00 NH3 R 717 0 00 R11 0 00 R12 1 01 R22 2 02 R23 3 03 R113 4 04 R114 5 05 R123 6 06 R124 7 07 R134A 8 08 R401A 9 09 R402A 10 0A R402B 11 0B R404A 12 0C Tabl...

Page 53: ... 16 R408A 23 17 FA188 24 18 R236FA 25 19 N1230 26 1A R227 27 1B HFP 28 1C FC72 29 1D R21 30 1E R125 31 1F H1211 32 20 H2402 33 21 R245FA 34 22 R422A 35 23 R422D 36 24 R427A 37 25 H1234YF 38 26 R424A 39 27 R426A 40 28 R438A 41 29 R32 42 2A H1234ZE 43 2B R407F 44 2C N7100 45 2D N7200 46 2E N7300 47 2F N7600 48 30 Custom 49 31 Table 8 2 MODBUS Gas Enumeration ...

Page 54: ...le cycle 10 A2D FAULT 0x0400 Analog to digital converter not working 9 GAIN SET FAULT 0x0200 Digipot gain setting out of normal range 8 ZERO FILTER FAULT 0x0100 Charcoal filter if used needs replacement 7 CONFIG FAULT 0x0080 No zones are enabled 6 UNUSED FAULT 2 0x0040 Not used 5 UNUSED FAULT 1 0x0020 Not used 4 LOOP FAULT 0x0010 Current loop is open 3 RS485 FAULT 0x0008 Communication error 2 MANI...

Page 55: ...key to edit the fields The right and down arrow keys scroll downward through the list while the left or up arrow keys will backspace the arrow so you may go back to change a field 7 Press the up arrow key to scroll back up to the CONFIG OPTION screen to calibrate gases Your changes are saved and the data is written when you scroll back up to the CONFIG OPTION screen 9 2 Zone Setup 9 2 1 General Co...

Page 56: ...tive zone and 0 zero for a deactivated zone The tubing range is 0 500 feet 8 Press the right arrow key to activate the ZONE name of zone field so you can change the name of the zone Use the right and left arrow keys to move across the field to select each letter and remember to use the and keys to toggle letters 9 Press the down arrow key to move from the ZONE field to the REFRIG field The default...

Page 57: ...splay ZONE STATUS individual zones press the right arrow key and press 1 Press the down arrow key twice The ZONE STATUS screen displays 9 3 1 Zone Status Screen ACKNOWLEDGING ALARMS Each status will be listed for each individual zone and any alarms can be noted from here Press the down arrow key from the Zone Status screen to scroll through the status concentration for each of the zones in use The...

Page 58: ... changes are saved and data written upon scrolling back to the STATUS OPTION screen Ux MODE NORMAL Ux STAT ZEROING SAMPLE Ux ALARM CNT Ux ACT ZONE NOTE x is the RLDS NOTE When setting up multiple zones in one area such as a motor room stagger these zones as they enter the RLDS For example if there are two motor rooms served by one RLDS each motor room has three sensing zones Make the first motor r...

Page 59: ...ields and screens Special Keys F1 Save current changes and go back to Screen 1 Home screen F2 Save current changes and go back to Screen 3 SELECT RLDS screen CANCEL Clear an edit field or acknowledge an alarm on the status screen ENTER Checks if the entry is valid Right arrow key moves to the next editable field or moves right one character in alpha name fields Left arrow key moves to the previous...

Page 60: ...nd screen will show whether a particular unit is enabled disabled or unknown When the RLDS Gateway first powers up it will show UNKOWN for all units It will then start scanning for each unit If it finds a unit it marks it as ENABLED If an RLDS is not present on the network the user can mark that RLDS as DISABLED to prevent the Gate way from scanning for that unit When the unit is dis abled the Gat...

Page 61: ...iag nostic data Refer to Section 11 5 STATUS OP TION Screen to find out more information about accessing these screens ZONE STATUS gives status on individual zones See Section 11 5 1 Zone Status Screen CTRL STATUS is overall controller status See Section 11 5 2 General Controller CTRL STA TUS Screen DIAGNOSTICS is diagnostic zone data See Section 11 5 3 DIAGNOSTICS Screen 1 Sen sor Data Register 1...

Page 62: ... the down arrow key twice to display the General Configuration 1 a non editable screen Press the down arrow key to display the General Con figuration 2 screen 11 4 5 General Configuration 2 Screen Press the right arrow key to activate the U1 field so you can change the name of the controller Use the right and left arrow keys to move across the field to select each letter and remember to use the an...

Page 63: ... are set Each zone can be set to a different level for each of the values and the values activate the relays inside the RLDS 01 is the variable indicating which zone number you are working with Use the up and down arrow keys to cycle through the active zones for each RLDS Con tinue for the remaining zones until all zones are con figured ZONE TMP is in degrees C ALM LEAK LEAK Level Level to trigger...

Page 64: ...e down arrow key to cycle Calibrate Gas screens 2 and 3 to complete the calibration process 11 4 10 Calibrate Gas Screen 2 Use the and keys to scroll through the sup ported gas refrigerants Press the down arrow key 11 4 11 Calibrate Gas Screen 3 User can select names for each new gas refrigerants by pressing the right arrow key to activate the field and using the and keys to toggle the letters NOT...

Page 65: ...lds and alarm acknowledge field where LEAK A appears should be blank ACKNOWLEDGING ALARMS In order to acknowledge an alarm press the left or right arrow keys to select the zone and then press the CANCEL key so the A appears next to the alarm When the A appears the alarm has been acknowledged LEAK SPIL L or EVAC UATE will display if there is an alarm If there is a flow problem failure for the zone ...

Page 66: ...g with the output voltage of the pressure sensor This value should always be 0 2 to 1 0 PSIA below ambient Press the down arrow key to display the second screen 11 5 4 Screen 2 Sensor Data Register BOX T is enclosure temperature in degrees C along with the raw voltage from the temperature sensor BOX V is box temperature sensor output voltage BNCH T is optical bench temperature in degrees C The cur...

Page 67: ...gerants its value varies proportionally with the refrigerant concentra tion BNCH P is PPM in bench based on zone gas selection uncorrected Press the down arrow key to display the sixth screen 11 5 8 Screen 6 Sensor Data Register STPPPM is PPM corrected to STP 1 atm 25 deg C BNCH L is micromoles liter in bench uncorrected AMB L is micromoles liter corrected to ambient pressure Press the down arrow ...

Page 68: ... one entered for the board number but the RLDS controllers are set 1 to 3 on the second Gateway 5 Press 0 zero to go back to the CONFIGURATION screen 6 Press 7 for I O Brd Setup to reach the I O BOARD MENU screen 7 Press 2 to Set Device s The Gateway will react as three 16AI boards The number of RLDS controllers plus the real number of 16AIs the total number of 16AIs to enter in the next step 8 At...

Page 69: ...ess 1 and the RLDS units are numbered as 1 2 3 The second Gateway will be addressed as 4 but the RLDS is set to 1 because all units on the Gateway are numbered sequentially 1 to 3 The RLDS controllers are always numbered 1 to 3 when connected to the Gateway To see a summary of RLDS controllers on the network 1 Press Configured Applications 2 Select 185 for IR Leak Detection 3 The leak detectors ar...

Page 70: ...ill be address 1 and the RLDS units are numbered as 1 2 3 The second Gateway will be addressed as 4 but the RLDS is set to 1 because all units on the Gateway are numbered sequentially 1 to 3 The RLDS controllers are always numbered 1 to 3 when connected to the Gateway To see a summary of RLDS controllers on the network 1 Press F5 for MORE 2 Press L for Leak Detection 3 The leak detectors are liste...

Page 71: ... one P N 275 0300 13 5 Annual Maintenance To assure peak performance and accuracy of the RLDS it is recommended that maintenance be performed on an annual basis This maintenance routine involves replacing all end of line filters charcoal filter and internal dust filter water stop These filters prevent dust and dirt from damaging components of the RLDS such as the solenoid manifolds infrared sensor...

Page 72: ...ng each zone to either a liquid or gaseous refrigerant The test verifies the sample path and checks that the sensor is responding to gas The refrigerant concentration is not determined A gas verification test is done by exposing each zone to a known concentration of gas and verifying that the display readings are within 10 of the applied gas Gas verification kits for a variety of refrigerant types...

Page 73: ...the door and restore power to the monitor 7 Check the Detector Voltage Range on the diagnostic screen The range should be 4 20 to 4 28 volts If adjustment is required recycle the power by pressing the reset button at the bottom of the motherboard 8 Check the sample pump VAC pressures typical 3 2 to 3 5 DP at 2 DP prepare to change out pump on next maintenance cycle 9 Check the HGM RD remote displa...

Page 74: ...DS 16 Zone 17 line end filters charcoal filter t bolt bracket 120 240 VAC 50 60 Hz with HHT and Gateway 808 2018 RLDS 16 Zone 17 line end filters charcoal filter t bolt bracket 120 240 VAC 50 60 Hz 810 3760 RLDS Gateway 573 0000 RLDS 4 Zone Expansion Kit 275 0275 Charcoal Filter 572 0980 Hydrophobic Air Filter 275 0315 Line end Filter Only 275 0300 Line end Filter Assembly 275 0304 Two way Splitte...

Page 75: ...it Internal filters only Charcoal Filter and Hydrophobic filter 275 0242 4 Zone Line End Filter Kit 4 line end filters Single Multi Zone Replacement Parts 275 0250 Power Fuse 1 Amp 250 VAC 275 0390 NiCad Battery 275 0251 MZ Key Pad PC Board 275 0252 4 Zone solenoid block 275 0253 5 Zone solenoid block Zones 1 4 w purge port 275 0254 I R Field replacement kit halogen gases both single and multi zon...

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Page 77: ...rom the SETUP menu select SYSTEM 2 Navigate to Zone Hold and set to 15 minutes 3 Select ReZero Mode and change to Auto 4 Return to the Main Setup by pressing the ESC button 6 Enter the Zones menu from the Main Menu In Zone 1 5 Select Refrigerant and change the selection to match the type of refrigerant located on the reference cylinder 6 Select Distance and change to 5 ft 7 Return to the System Me...

Page 78: ...owever in order to obtain a valid PPM reading the unit must be drawing from Zone 1 11 Close the reference gas cylinder by adjusting the variable flow regulator in a counterclockwise direction until it is fully closed Reset Zone 1 information distance refrigerant zone hold time as desired for normal operation 12 If the reading in Step 10 is not within 10 of the actual concentration listed on the cy...

Page 79: ...Electrical Wiring 11 Exhaust Line 8 External Alarm Relays 22 F Fault Codes 45 Fault Conditions 32 Fault Definitions Critical 34 Fault Definitions Non Critical 34 Faults System 33 Filter Information 63 Fusing 2 G Gas Alarm Settings 43 Gateway Addressing 18 Gateway board 15 Gateway Board Communications 15 Gateway Board LEDs 20 General Operation 30 Home Screen 2 31 General Operation of UI Alarms 32 C...

Page 80: ...7 IR Digipot 29 Location 26 Loop2 Factor 27 Navigation 25 Node Address 28 Number of Zones 26 Password 28 Power up 25 Re Zero Mode 27 Sensor Temp Coefficient 29 Service Timeout 28 Setup Screen 1 25 Setup Screen 2 26 Setup Screen 3 28 Zone Hold Mode 27 Zone Hold Time 27 Purge Line 7 R REFLECS Connection 17 Refrigerants 43 Replacement Parts 66 RS485 I O Termination Jumpers 20 S Safety Precautions 1 S...

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Page 82: ...te Technologies Retail Solutions Inc and or its affiliates collectively Emerson reserves the right to modify the designs or specifications of such products at any time without notice Emerson does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user 026 1309...

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