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KTM 

POWDER DISCHARGE SYSTEM (PDS) METALTITE

®

 BALL VALVES

INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS

(Sending the valves back to us and requesting 
repair)

CAUTION

1.  The ball valve has a cavity in its interior when a 

ball is fully open or fully closed.

  Since some pressure and fluid may remain 

inside the cavity, be sure to release pressure 
and purge fluids completely by keeping the 
valve half-open when removing the valve from 
the piping or sending them back to us.

2.  Please return the valve without disassembling.

11 WARRANTY

The warranty period is one year from the date 
of installation by the first use of the goods, or 
eighteen (18) months from the date of shipment 
to the first user, whichever occurs first.

Neither Emerson, Emerson Automation Solutions, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. 
Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.

KTM is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions, Emerson 

and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be 
construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by 

our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without 

notice.

Emerson.com/FinalControl

Summary of Contents for KTM E0105 Series

Page 1: ...6 Installation 4 7 Operation 5 8 Maintenance 6 9 Troubleshooting 7 10 Valve disassembly 7 11 Warranty 9 Please read through this manual completely before operating the valves Powder Discharge System PDS Metaltite Ball Valves are usable for ON OFF powder service such as polyethylene polypropylene and hydrocarbon vapor etc Please use the valves according to warnings and cautions described in this do...

Page 2: ...435 ENP WG SCS14A WC CF8M WC 316 SS WC Graphite SCM 435 ENP Flange code A15 ASME Class 150 J10 JIS 10K A30 ASME Class 300 J20 JIS 20K A60 ASME Class 600 JPI Also available Connection code RF Raised face smooth finish 125 to 250 AARH RJ Ring joint Size 50 DN 50 NPS 2 100 DN 100 NPS 4 200 DN 200 NPS 8 300 DN 300 NPS 12 80 DN 80 NPS 3 150 DN 150 NPS 6 250 DN 250 NPS 10 350 DN 350 NPS 14 Option code P...

Page 3: ...ss 150 CF8M SCS 14A BX type BY BG WY WG type Upper limit BY BG WY WG type Upper limit WCB SCPH2 Class 300 BY BG WY WG type WCB SCPH2 BY BG WY WG type CF8 SCS 13A Class 300 CF8M SCS 14A Class 300 Class 150 and 300 Class 600 Pressure MPa Pressure MPa WARNING Do not use valves beyond specifications or limits indicated in the catalog CAUTION 1 These models may be used indoors or outdoors If however us...

Page 4: ...ese lifting points lugs are for the actuator only 4 Do not lift the valve by its hand lever as these levers are not designed to take the load of the whole valve Doing so may cause the lever to brake off or be disconnected from the valve resulting in possible valve damage or a person s injury 5 Avoid lifting over people s heads equipments or any other things that can possibly be damaged or cause of...

Page 5: ...essurize the piping system After testing the piping system should be depressurized and the test water completely drained Ensure that the corrosion inhibitor does not leave a residue within the system as the particulates may damage the valve sealing surfaces FIGURE 1 Tightening of bolts FIGURE 2 Lever handling valve FIGURE 3 Gear operated valve 7 OPERATION 7 1 Operation instruction Valve adjustment...

Page 6: ...quired to operate the valve This procedure should be performed every 3 000 operation cycles or every six months of service When gland packing is expected to be loosened due to the heat cycle retighten the screws every two months of service or every 1 000 operational cycles Typical structures of gland portion are shown in Figure 4 Numbers of parts vary slightly depending on the valve type and size ...

Page 7: ...VALVE DISASSEMBLY Assemble disassemble the valves in a clean well lit and well ventilated place CAUTION Before removing the valve from the piping ensure that the system has been fully depressurized and any dangerous fluids have been drained off Failure to do so may cause serious personal injury and or damage to the valve Maintenance of the valves must be performed only by qualified personnel Never...

Page 8: ...A193 G B7 Zn 13 Nut A194 G 2H A194 G 2H Zn ASME CLASS 600 MODEL E0108MK No Parts name Body material carbon steel Body material stainless steel Material code Material code 62BY 62BG 62WY 62WG 32BY 32BG 32WY 32WG Temperature range Temperature range 29 to 150 1 29 to 150 1 Body WCB SCPH2 CF8M SCS14A 2 Body cap WCB SCPH2 CF8M SCS14A 3 Extended bonnet WCB SCPH2 CF8M SCS14A 4 Ball CF8M SCS14A SFNi CF8M ...

Page 9: ... responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user KTM is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co Emerson Automation Solutions Emerson and the Emerson logo are trademarks and service marks of Eme...

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