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KTM 

POWDER DISCHARGE SYSTEM (PDS) METALTITE

®

 BALL VALVES

INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS

3 RANGE OF APPLICATION

Pressure/temperature rating

Powder Discharge System (PDS) Metaltite

®

 

Ball Valves have a range of application defined 
by temperature and pressure. Please operate 
the valve within the range shown below.
Operating the valve outside that range may 
result in failure of valve body or parts and 
leakage of the fluid.
(The pressure/temperature rating is defined 
by body and seal ring material.)

Temperature (°C)

Temperature (°C)

CF8 (SCS 13A)

Class 150

CF8 (SCS 13A)

WCB (SCPH2)

Class 150

WCB (SCPH2)
Lower limit -29°C (-5°C)

WCB (SCPH2)
Lower limit -29°C (-5°C)

WCB (SCPH2)
Upper limit 425°C

WCB (SCPH2)
Upper limit 425°C

CF8M (SCS 14A)

Class 150

CF8M (SCS 14A)

BX type

BY, BG, WY, WG type 

Upper limit

BY, BG, WY, WG type 

Upper limit

WCB (SCPH2) Class 300

BY, BG, WY, WG type

WCB (SCPH2)

BY, BG, WY, WG type

CF8 (SCS 13A)

Class 300

CF8M (SCS 14A)

Class 300

Class 150 and 300

Class 600

Pressure (MPa)

Pressure (MPa)

WARNING

Do not use valves beyond specifications or limits 
indicated in the catalog.

CAUTION

1.  These models may be used indoors or 

outdoors. If however used in an environment 
exposed to gas, an appropriate type and 
material should be used to prevent corrosion 
or rusting. (Details on the component 
materials are provided in the catalogs.)

2.  To prevent accidents, custom-made valves 

for special treatment and operation should be 
ordered for specific applications using oxygen 
and hydrogen peroxide.

 

Solid line indicate trim rating.

Dashed lines indicate body ratings.
 WCB
 CF8
 CF8M
Materials in parentheses indicate equivalent JIS 
material.
Lower limit temperature for SCPH2 is -5°С, 
WCB is -29°С.

Summary of Contents for KTM E0105 Series

Page 1: ...6 Installation 4 7 Operation 5 8 Maintenance 6 9 Troubleshooting 7 10 Valve disassembly 7 11 Warranty 9 Please read through this manual completely before operating the valves Powder Discharge System PDS Metaltite Ball Valves are usable for ON OFF powder service such as polyethylene polypropylene and hydrocarbon vapor etc Please use the valves according to warnings and cautions described in this do...

Page 2: ...435 ENP WG SCS14A WC CF8M WC 316 SS WC Graphite SCM 435 ENP Flange code A15 ASME Class 150 J10 JIS 10K A30 ASME Class 300 J20 JIS 20K A60 ASME Class 600 JPI Also available Connection code RF Raised face smooth finish 125 to 250 AARH RJ Ring joint Size 50 DN 50 NPS 2 100 DN 100 NPS 4 200 DN 200 NPS 8 300 DN 300 NPS 12 80 DN 80 NPS 3 150 DN 150 NPS 6 250 DN 250 NPS 10 350 DN 350 NPS 14 Option code P...

Page 3: ...ss 150 CF8M SCS 14A BX type BY BG WY WG type Upper limit BY BG WY WG type Upper limit WCB SCPH2 Class 300 BY BG WY WG type WCB SCPH2 BY BG WY WG type CF8 SCS 13A Class 300 CF8M SCS 14A Class 300 Class 150 and 300 Class 600 Pressure MPa Pressure MPa WARNING Do not use valves beyond specifications or limits indicated in the catalog CAUTION 1 These models may be used indoors or outdoors If however us...

Page 4: ...ese lifting points lugs are for the actuator only 4 Do not lift the valve by its hand lever as these levers are not designed to take the load of the whole valve Doing so may cause the lever to brake off or be disconnected from the valve resulting in possible valve damage or a person s injury 5 Avoid lifting over people s heads equipments or any other things that can possibly be damaged or cause of...

Page 5: ...essurize the piping system After testing the piping system should be depressurized and the test water completely drained Ensure that the corrosion inhibitor does not leave a residue within the system as the particulates may damage the valve sealing surfaces FIGURE 1 Tightening of bolts FIGURE 2 Lever handling valve FIGURE 3 Gear operated valve 7 OPERATION 7 1 Operation instruction Valve adjustment...

Page 6: ...quired to operate the valve This procedure should be performed every 3 000 operation cycles or every six months of service When gland packing is expected to be loosened due to the heat cycle retighten the screws every two months of service or every 1 000 operational cycles Typical structures of gland portion are shown in Figure 4 Numbers of parts vary slightly depending on the valve type and size ...

Page 7: ...VALVE DISASSEMBLY Assemble disassemble the valves in a clean well lit and well ventilated place CAUTION Before removing the valve from the piping ensure that the system has been fully depressurized and any dangerous fluids have been drained off Failure to do so may cause serious personal injury and or damage to the valve Maintenance of the valves must be performed only by qualified personnel Never...

Page 8: ...A193 G B7 Zn 13 Nut A194 G 2H A194 G 2H Zn ASME CLASS 600 MODEL E0108MK No Parts name Body material carbon steel Body material stainless steel Material code Material code 62BY 62BG 62WY 62WG 32BY 32BG 32WY 32WG Temperature range Temperature range 29 to 150 1 29 to 150 1 Body WCB SCPH2 CF8M SCS14A 2 Body cap WCB SCPH2 CF8M SCS14A 3 Extended bonnet WCB SCPH2 CF8M SCS14A 4 Ball CF8M SCS14A SFNi CF8M ...

Page 9: ... responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user KTM is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co Emerson Automation Solutions Emerson and the Emerson logo are trademarks and service marks of Eme...

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