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6

KTM 

POWDER DISCHARGE SYSTEM (PDS) METALTITE

®

 BALL VALVES

INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS

8 MAINTENANCE

The following instructions will contribute to a 
long life service of the valve. Periodical checks 
and maintenance are required to keep valves 
in good working condition. Parts to be checked 
periodically and maintenance items are shown 
in below Figure 4.

CAUTION

If leakage is observed through the gland packing, 
tighten the gland bolts slowly and evenly until 
the leakage stops. This must be accomplished 
without affecting the torque. Do not over-tighten 
the packing gland bolts, since this will increase 
the torque required to operate the valve.
This procedure should be performed every 3,000 
operation cycles or every six months of service. 
When gland packing is expected to be loosened 
due to the heat cycle, retighten the screws every 
two months of service or every 1,000 operational 
cycles.

Typical structures of gland portion are shown 
in Figure 4. Numbers of parts vary slightly 
depending on the valve type and size. Refer 
to the respective construction drawings for 
details.

CAUTION

The sealing portion between body and body cap 
is provided with reinforced PTFE or a graphite 
gasket as shown in Figure 5. In case of slight 
leakage, the fastening bolts should be moderately 
tightened.

FIGURE 4
Gland structures

FIGURE 5
Body sealing structures

Gland bolt

Gland bolt

Gland nut

Gland nut

Nut

Gasket

Body

Stud

Gland flange

Gland packing

Extended bonnet

Stem

Summary of Contents for KTM E0105 Series

Page 1: ...6 Installation 4 7 Operation 5 8 Maintenance 6 9 Troubleshooting 7 10 Valve disassembly 7 11 Warranty 9 Please read through this manual completely before operating the valves Powder Discharge System PDS Metaltite Ball Valves are usable for ON OFF powder service such as polyethylene polypropylene and hydrocarbon vapor etc Please use the valves according to warnings and cautions described in this do...

Page 2: ...435 ENP WG SCS14A WC CF8M WC 316 SS WC Graphite SCM 435 ENP Flange code A15 ASME Class 150 J10 JIS 10K A30 ASME Class 300 J20 JIS 20K A60 ASME Class 600 JPI Also available Connection code RF Raised face smooth finish 125 to 250 AARH RJ Ring joint Size 50 DN 50 NPS 2 100 DN 100 NPS 4 200 DN 200 NPS 8 300 DN 300 NPS 12 80 DN 80 NPS 3 150 DN 150 NPS 6 250 DN 250 NPS 10 350 DN 350 NPS 14 Option code P...

Page 3: ...ss 150 CF8M SCS 14A BX type BY BG WY WG type Upper limit BY BG WY WG type Upper limit WCB SCPH2 Class 300 BY BG WY WG type WCB SCPH2 BY BG WY WG type CF8 SCS 13A Class 300 CF8M SCS 14A Class 300 Class 150 and 300 Class 600 Pressure MPa Pressure MPa WARNING Do not use valves beyond specifications or limits indicated in the catalog CAUTION 1 These models may be used indoors or outdoors If however us...

Page 4: ...ese lifting points lugs are for the actuator only 4 Do not lift the valve by its hand lever as these levers are not designed to take the load of the whole valve Doing so may cause the lever to brake off or be disconnected from the valve resulting in possible valve damage or a person s injury 5 Avoid lifting over people s heads equipments or any other things that can possibly be damaged or cause of...

Page 5: ...essurize the piping system After testing the piping system should be depressurized and the test water completely drained Ensure that the corrosion inhibitor does not leave a residue within the system as the particulates may damage the valve sealing surfaces FIGURE 1 Tightening of bolts FIGURE 2 Lever handling valve FIGURE 3 Gear operated valve 7 OPERATION 7 1 Operation instruction Valve adjustment...

Page 6: ...quired to operate the valve This procedure should be performed every 3 000 operation cycles or every six months of service When gland packing is expected to be loosened due to the heat cycle retighten the screws every two months of service or every 1 000 operational cycles Typical structures of gland portion are shown in Figure 4 Numbers of parts vary slightly depending on the valve type and size ...

Page 7: ...VALVE DISASSEMBLY Assemble disassemble the valves in a clean well lit and well ventilated place CAUTION Before removing the valve from the piping ensure that the system has been fully depressurized and any dangerous fluids have been drained off Failure to do so may cause serious personal injury and or damage to the valve Maintenance of the valves must be performed only by qualified personnel Never...

Page 8: ...A193 G B7 Zn 13 Nut A194 G 2H A194 G 2H Zn ASME CLASS 600 MODEL E0108MK No Parts name Body material carbon steel Body material stainless steel Material code Material code 62BY 62BG 62WY 62WG 32BY 32BG 32WY 32WG Temperature range Temperature range 29 to 150 1 29 to 150 1 Body WCB SCPH2 CF8M SCS14A 2 Body cap WCB SCPH2 CF8M SCS14A 3 Extended bonnet WCB SCPH2 CF8M SCS14A 4 Ball CF8M SCS14A SFNi CF8M ...

Page 9: ... responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user KTM is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co Emerson Automation Solutions Emerson and the Emerson logo are trademarks and service marks of Eme...

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