background image

2

⅝"

M16

55

75

¾"

M20

65

88

⅞"

M22

110

149

1"

M25

135

183

1⅛"

M30

150

203

1¼"

M30

200

271

1½"

M40

250

339

OPERATION

1.  To close the valve and provide isolation, 

the actuator (handwheel, bevel gear, 
air/hydraulic cylinder or electric actuator) 
moves the gate in a linear motion through 
the packing box until the gate is seated 
against the resilient seat. To open, reverse 
the operation and the gate moves up and out 
of the packing box, opening the valve port.

2.  The valve packing assembly requires 

occasional adjustment. Frequency of 
adjustment is dependent application 
conditions including but not limited to 
pressure, temperature and number 
of cycles.

3.  All valves should be operated within the 

design pressure and temperature ranges. 
Under no circumstances should the valves 
be operated at conditions outside these 
parameters.

4.  The operator of any valve should have an 

understanding of the effects of opening/
closing the valve with regards to its role 
in the overall piping system. Operators of 
valves under pressure should take Caution 
to ensure that the valve is in good operating 
condition prior to operating it under 
pressure.

5.  Certain processes utilize flammable, 

caustic and/or otherwise unstable 
media. Care should be taken in these 
circumstances to ensure the operator is 
aware of the specific health and safety risks 
associated with that medium. Additionally, 
Caution should be taken around all valves 
as injury or damage may occur from the 
leakage of hot, high pressure and/or caustic 
materials from a gasket and/or packing 
joint. Packing and/or gasket leaks may 
cause external corrosion damage to the 
valve.

6.  Take care in the manual actuation of 

valves used in applications with elevated 
temperatures. Ensure the individual 
operating the valve does not come 
in contact with any hot areas of the 
valve. In many elevated temperature 
applications, the handwheel may be too hot 
to handle, take reasonable preCautions. 
Severe temperature applications may 
require optional insulation the valves 
to protect operators from the heat.

TABLE A - MAX. FLANGE BOLT TORQUE

Bolt size

Torque

Imperial

Metric

lb/ft

Nm

NOTE

Body can be deformed or fractured if flange bolting 
is too long or overtorqued.

KEYSTONE

 FIGURE PCS17 KNIFE GATE VALVES

INSTRUCTION, OPERATION AND MAINTENANCE MANUAL

7.  When operating the valve stand clear of any 

moving parts such as the spindle and/or 
gate assembly, use of gloves is suggested 
when operating manual valves to minimize 
the risk of injury.

8.  All manually operated valves are designed 

for hand input. Do not apply excessive input 
torque via pipe wrenches, “cheater bars”, 
or other devices. If a manual handwheel 
actuated valve is difficult to operate due to 
torque requirements, it is recommended 
that the valve be supplied with or converted 
to a bevel gear, air/hydraulic cylinder or 
electric motor actuator.

9.  Electric motor actuated valves should be 

left in their factory set condition, unless 
the system operating parameters dictate 
a change. If changes are necessary, they 
should be performed in small increments 
using the lightest/lowest setting possible 
to achieve the desired performance and 
then the valve/actuator function inspected. 
Excess torque and/or thrust in the motor 
settings may damage or lockup the valve. 
Never remove a motor operator, gear 
operator or manual operating assembly 
from a valve while it is pressurized unless 
gate has been secured from movement and 
lockout/tagout applied per company safety 
procedures and policies. The valve must be 
completely relieved of all pressure prior to 
disassembly or removal from pipeline.

10. Motorized PCS17 valves are position 

seated and should never be torque seated. 
Do not use the motor torque settings to seat 
the valve.

11. Care should be taken to ensure that 

electrical motors are wired correctly to the 
power source. Incorrect phasing of 3-phase 
wiring may cause valve/motor damage.

Cap screw

Stud with nut

FIGURE 3

Wrong

Right

Summary of Contents for KEYSTONE FIGURE PCS17

Page 1: ...0 is per MSS SP44 with the face to face per MSS SP81 The bolt holes in the chest or upper flange area are blind tapped see Figure 2 2017 Emerson All Rights Reserved Emerson com FinalControl VCIOM 02874 EN 19 05 NOTES 1 All knife gate valves are designed and manufactured to be installed in applications where no more than 1g 0 04 oz of force In excess of gravity is applied to the valve in any direct...

Page 2: ...el may be too hot to handle take reasonable preCautions Severe temperature applications may require optional insulation the valves to protect operators from the heat TABLE A MAX FLANGE BOLT TORQUE Bolt size Torque Imperial Metric lb ft Nm NOTE Body can be deformed or fractured if flange bolting is too long or overtorqued KEYSTONE FIGURE PCS17 KNIFE GATE VALVES INSTRUCTION OPERATION AND MAINTENANCE...

Page 3: ... 21 25 4 1 8 412 75 16 25 76 2 3 533 4 21 TBL D 470 12 525 M24 438 76 2 533 4 TBL E 470 12 525 M24 438 76 2 533 4 400 16 SP 81 539 75 21 25 16 596 9 23 5 25 4 1 8 469 9 18 5 88 9 3 5 596 9 23 5 TBL D 521 12 580 M24 489 88 9 596 9 TBL E 521 12 580 M24 489 88 9 596 9 450 18 SP 81 577 85 22 75 16 635 25 28 575 1 7 533 4 21 88 9 3 5 641 4 25 25 TBL D 584 12 640 M24 532 88 9 641 4 TBL E 584 16 640 M24 ...

Page 4: ...cking gland tighten the packing gland bolts being careful not to overstress the bolting If the valve requires repacking you may use any standard square braided packing as suitable for your service See additional instructions for repacking on page 5 5 If possible stroke the valve through the full open and closed position to make sure it is functioning properly KEYSTONE FIGURE PCS17 KNIFE GATE VALVE...

Page 5: ...cking all around the gate one row at a time 2 Tamp packing into packing box even and flat using flat bar or other suitable tool 3 Add next row alternating sides of the gate where the ends of the packing meet against each other Ends of packing must not line up If they do premature leakage could occur Complete by adding the number of rows required Figure 8 Prepare valve 1 Relieve pressure on valve o...

Page 6: ...ate from valve lifter by removing gate bolts 6 Remove top plate hex nuts and washers from four post yoke 7 Pull entire actuator assembly up and away from valve set aside 8 Pull gate from valve body examine gate for flatness and damage replace if necessary 9 Thoroughly remove old packing 10 Remove seat Note to remove seat it will be necessary to slip a pry tool through the gate slot in the packing ...

Page 7: ...bar Seat should be firmly seated inseat channel at this time 5 Insert gate into packing box radiused end first pushing it straight down through the packing support bar and into valve throat as far as possible by hand Figure 12 6 Repack valve see Page 5 for instructions do not fully tighten 7 Reassemble actuator assembly aligning top plate with four post yoke and aligning gate bolt holes with valve...

Page 8: ...UNTING Cylinders require additional support when mounted in the other than vertical position Failure to do so could lead to premature failure of cylinder and or valve The following illustrations are suggestions specific details will have to be determined by customer so support best suits surrounding area It is important that the cylinder gate alignment be maintained during valve operation Supports...

Page 9: ...be shipped with the thrust spindle nut installed in the bevel gear 2 Place the adapter plate over the 4 Post yoke legs aligning the holes Figure 14 3 Attach nuts onto 4 post yoke legs securing the top plate into position 4 Apply standard bearing grease onto to exposed spindle thread Use material which meets ASTM 4950 GBLB 5 Slip the bevel gear over the spindle nut engaging the threads Rotate the h...

Page 10: ...ockout options are available on all valves The following are the factory s recommendations for storage procedures to retain maximum product integrity during long term storage of 1 to 5 years The shelf life listed is a guideline and is not a substitute for examination of cured material at the time of intended use To maintain shelf life spare seats should be stored in accordance with the following 1...

Page 11: ...B Preparation for storage Valves may be stored as shipped provided the above storage facility and equipment orientation instructions above are followed If valve packaging is altered or removed for receiving inspection repackage valve as originally received C Cylinder storage These cylinder storage instructions are not intended to replace the instructions of the specific cylinder manufacturer and a...

Page 12: ...son logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or the...

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