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RESILIENT SEAT REPLACEMENT INSTRUCTIONS

CAUTION

Follow required safety procedure and policies. 
Assure line is not pressurized before loosening 
packing and removing valve. Use proper lifting 
and support techniques when moving valve and 
or valve subassemblies.

Tools and materials required:

1.  Open end wrenches or sockets to fit 

packing gland and four-post yoke hex nuts.

2.  Flat head screwdriver.

KEYSTONE

 FIGURE PCS17 KNIFE GATE VALVES

INSTRUCTION, OPERATION AND MAINTENANCE MANUAL

DISASSEMBLY

1.  Flush line to remove solids and 

contaminants from chest and seat channel 
area, drain when flushing is complete.

2.  Relieve pressure on valve/pipeline.
3.  Remove packing gland hex nuts and loosen 

packing gland. (Figure 9)

4.  Fully open the valve.
5.  Detach gate from valve lifter by removing 

gate bolts.

6.  Remove top plate hex nuts and washers 

from four-post yoke.

7.  Pull entire actuator assembly up and away 

from valve, set aside.

8.  Pull gate from valve body (examine gate for 

flatness and damage, replace if necessary).

9.  Thoroughly remove old packing.
10. Remove seat.
 

Note:

 to remove seat, it will be necessary 

to slip a pry tool through the gate slot in the 
packing support bar and pry up and out of the 
valve body. Seat will most likely be damaged 
beyond use when pulled from body.

  Do not pull seat from body unless 

replacement is planned for. A special tool is 
available for this purpose, refer to Figure 10. 
See chart for part number and description.

11. Closely examine packing box, valve chest 

and seat channel. Remove any remaining 
solids from seat channel.

Seat shown out of valve for clarity

Top plate hex nuts 

(located on top of 

yoke posts)

Gate bolts

Packing gland

Packing gland 

hex nuts

FIGURE 9

FIGURE 10

Summary of Contents for KEYSTONE FIGURE PCS17

Page 1: ...0 is per MSS SP44 with the face to face per MSS SP81 The bolt holes in the chest or upper flange area are blind tapped see Figure 2 2017 Emerson All Rights Reserved Emerson com FinalControl VCIOM 02874 EN 19 05 NOTES 1 All knife gate valves are designed and manufactured to be installed in applications where no more than 1g 0 04 oz of force In excess of gravity is applied to the valve in any direct...

Page 2: ...el may be too hot to handle take reasonable preCautions Severe temperature applications may require optional insulation the valves to protect operators from the heat TABLE A MAX FLANGE BOLT TORQUE Bolt size Torque Imperial Metric lb ft Nm NOTE Body can be deformed or fractured if flange bolting is too long or overtorqued KEYSTONE FIGURE PCS17 KNIFE GATE VALVES INSTRUCTION OPERATION AND MAINTENANCE...

Page 3: ... 21 25 4 1 8 412 75 16 25 76 2 3 533 4 21 TBL D 470 12 525 M24 438 76 2 533 4 TBL E 470 12 525 M24 438 76 2 533 4 400 16 SP 81 539 75 21 25 16 596 9 23 5 25 4 1 8 469 9 18 5 88 9 3 5 596 9 23 5 TBL D 521 12 580 M24 489 88 9 596 9 TBL E 521 12 580 M24 489 88 9 596 9 450 18 SP 81 577 85 22 75 16 635 25 28 575 1 7 533 4 21 88 9 3 5 641 4 25 25 TBL D 584 12 640 M24 532 88 9 641 4 TBL E 584 16 640 M24 ...

Page 4: ...cking gland tighten the packing gland bolts being careful not to overstress the bolting If the valve requires repacking you may use any standard square braided packing as suitable for your service See additional instructions for repacking on page 5 5 If possible stroke the valve through the full open and closed position to make sure it is functioning properly KEYSTONE FIGURE PCS17 KNIFE GATE VALVE...

Page 5: ...cking all around the gate one row at a time 2 Tamp packing into packing box even and flat using flat bar or other suitable tool 3 Add next row alternating sides of the gate where the ends of the packing meet against each other Ends of packing must not line up If they do premature leakage could occur Complete by adding the number of rows required Figure 8 Prepare valve 1 Relieve pressure on valve o...

Page 6: ...ate from valve lifter by removing gate bolts 6 Remove top plate hex nuts and washers from four post yoke 7 Pull entire actuator assembly up and away from valve set aside 8 Pull gate from valve body examine gate for flatness and damage replace if necessary 9 Thoroughly remove old packing 10 Remove seat Note to remove seat it will be necessary to slip a pry tool through the gate slot in the packing ...

Page 7: ...bar Seat should be firmly seated inseat channel at this time 5 Insert gate into packing box radiused end first pushing it straight down through the packing support bar and into valve throat as far as possible by hand Figure 12 6 Repack valve see Page 5 for instructions do not fully tighten 7 Reassemble actuator assembly aligning top plate with four post yoke and aligning gate bolt holes with valve...

Page 8: ...UNTING Cylinders require additional support when mounted in the other than vertical position Failure to do so could lead to premature failure of cylinder and or valve The following illustrations are suggestions specific details will have to be determined by customer so support best suits surrounding area It is important that the cylinder gate alignment be maintained during valve operation Supports...

Page 9: ...be shipped with the thrust spindle nut installed in the bevel gear 2 Place the adapter plate over the 4 Post yoke legs aligning the holes Figure 14 3 Attach nuts onto 4 post yoke legs securing the top plate into position 4 Apply standard bearing grease onto to exposed spindle thread Use material which meets ASTM 4950 GBLB 5 Slip the bevel gear over the spindle nut engaging the threads Rotate the h...

Page 10: ...ockout options are available on all valves The following are the factory s recommendations for storage procedures to retain maximum product integrity during long term storage of 1 to 5 years The shelf life listed is a guideline and is not a substitute for examination of cured material at the time of intended use To maintain shelf life spare seats should be stored in accordance with the following 1...

Page 11: ...B Preparation for storage Valves may be stored as shipped provided the above storage facility and equipment orientation instructions above are followed If valve packaging is altered or removed for receiving inspection repackage valve as originally received C Cylinder storage These cylinder storage instructions are not intended to replace the instructions of the specific cylinder manufacturer and a...

Page 12: ...son logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or the...

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