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10

OPTIONAL LOCKOUTS

Valve is not suitable for man-safe conditions 
due to potential for downstream leakage, 
even in the closed and locked position. 
Lockouts (if provided) are designed to prevent 
unauthorized operation of the valve. They are 
not designed to guarantee normal valve 
performance if unauthorized operation is 
attempted. The fit of the pin may allow the gate 
to move up to 1.5 mm (

9

/

16

") from the closed 

position. Unauthorized operation may result 
in increased valve leakage, damage to the 
operator assembly and the packing may be 
compromised. Valve may require repair prior to 
putting back in service.
Lockouts are designed to resist the normal 
manual operating thrust. In order to assure 
complete lockout compliance, any automatic 
valve actuator must be placed in a ZERO 
ENERGY STATE by isolating all potential energy 
sources including electricity, operator supply 
air or hydraulic fluids.

CAUTION

Valves supplied spring cylinders with the spring 
compressed where the mechanical energy 
cannot be placed in a ZERO ENERGY STATE. 
Take extreme care when inserting and removing 
the lockout pin. If the valve is actuated or the 
opposing pneumatic force is removed during the 
insertion process injury may occur.

NOTE

See Figure 16, for available lockout assemblies, 
not all lockout options are available on all valves.

The following are the factory’s 
recommendations for storage procedures 
to retain maximum product integrity during 
long term storage of 1 to 5 years.

The shelf life listed is a guideline and is not a 
substitute for examination of cured material at 
the time of intended use.
To maintain shelf life, spare seats should be 
stored in accordance with the following.
1.  Store at ambient temperature up to 30°C 

(86°F), with 60 - 90% relative humidity away 
from direct sunlight and at a minimum 
distance of 4.6 meters (15 feet) away from 
electric motors is mandatory.

2.  Care must be taken to avoid storage in a 

stressed condition such as piled too high or 
on a plain pallet overhanging a sharp edge.

3.  First in - first out inventory control should 

be practiced.

4.  The above elastomer shelf life guidelines 

are for components that are not already 
installed in a valve.

KEYSTONE

 FIGURE PCS17 KNIFE GATE VALVES

INSTRUCTION, OPERATION AND MAINTENANCE MANUAL

L1:  Pin style, both open and closed lock 

positions, pin not included

L2:  Pin style, open position only, pin not 

included

L3:  Pin style, closed position only, pin not 

included

L4:  Carbon steel bevel gear handwheel 

lockout, does not require pin.

L5:  Stainless steel bevel gear handwheel 

lockout, does not require pin.

L6:  Case hardened pin for use on L1, L2 or L3. 

Order as L1L6, L2L6, or L3L6.

L7:  Cable handwheel lockout for handwheel 

valves only, not available on DN 750 
(NPS 30).

FIGURE 16

open 

closed

open

closed

pin

Summary of Contents for KEYSTONE FIGURE PCS17

Page 1: ...0 is per MSS SP44 with the face to face per MSS SP81 The bolt holes in the chest or upper flange area are blind tapped see Figure 2 2017 Emerson All Rights Reserved Emerson com FinalControl VCIOM 02874 EN 19 05 NOTES 1 All knife gate valves are designed and manufactured to be installed in applications where no more than 1g 0 04 oz of force In excess of gravity is applied to the valve in any direct...

Page 2: ...el may be too hot to handle take reasonable preCautions Severe temperature applications may require optional insulation the valves to protect operators from the heat TABLE A MAX FLANGE BOLT TORQUE Bolt size Torque Imperial Metric lb ft Nm NOTE Body can be deformed or fractured if flange bolting is too long or overtorqued KEYSTONE FIGURE PCS17 KNIFE GATE VALVES INSTRUCTION OPERATION AND MAINTENANCE...

Page 3: ... 21 25 4 1 8 412 75 16 25 76 2 3 533 4 21 TBL D 470 12 525 M24 438 76 2 533 4 TBL E 470 12 525 M24 438 76 2 533 4 400 16 SP 81 539 75 21 25 16 596 9 23 5 25 4 1 8 469 9 18 5 88 9 3 5 596 9 23 5 TBL D 521 12 580 M24 489 88 9 596 9 TBL E 521 12 580 M24 489 88 9 596 9 450 18 SP 81 577 85 22 75 16 635 25 28 575 1 7 533 4 21 88 9 3 5 641 4 25 25 TBL D 584 12 640 M24 532 88 9 641 4 TBL E 584 16 640 M24 ...

Page 4: ...cking gland tighten the packing gland bolts being careful not to overstress the bolting If the valve requires repacking you may use any standard square braided packing as suitable for your service See additional instructions for repacking on page 5 5 If possible stroke the valve through the full open and closed position to make sure it is functioning properly KEYSTONE FIGURE PCS17 KNIFE GATE VALVE...

Page 5: ...cking all around the gate one row at a time 2 Tamp packing into packing box even and flat using flat bar or other suitable tool 3 Add next row alternating sides of the gate where the ends of the packing meet against each other Ends of packing must not line up If they do premature leakage could occur Complete by adding the number of rows required Figure 8 Prepare valve 1 Relieve pressure on valve o...

Page 6: ...ate from valve lifter by removing gate bolts 6 Remove top plate hex nuts and washers from four post yoke 7 Pull entire actuator assembly up and away from valve set aside 8 Pull gate from valve body examine gate for flatness and damage replace if necessary 9 Thoroughly remove old packing 10 Remove seat Note to remove seat it will be necessary to slip a pry tool through the gate slot in the packing ...

Page 7: ...bar Seat should be firmly seated inseat channel at this time 5 Insert gate into packing box radiused end first pushing it straight down through the packing support bar and into valve throat as far as possible by hand Figure 12 6 Repack valve see Page 5 for instructions do not fully tighten 7 Reassemble actuator assembly aligning top plate with four post yoke and aligning gate bolt holes with valve...

Page 8: ...UNTING Cylinders require additional support when mounted in the other than vertical position Failure to do so could lead to premature failure of cylinder and or valve The following illustrations are suggestions specific details will have to be determined by customer so support best suits surrounding area It is important that the cylinder gate alignment be maintained during valve operation Supports...

Page 9: ...be shipped with the thrust spindle nut installed in the bevel gear 2 Place the adapter plate over the 4 Post yoke legs aligning the holes Figure 14 3 Attach nuts onto 4 post yoke legs securing the top plate into position 4 Apply standard bearing grease onto to exposed spindle thread Use material which meets ASTM 4950 GBLB 5 Slip the bevel gear over the spindle nut engaging the threads Rotate the h...

Page 10: ...ockout options are available on all valves The following are the factory s recommendations for storage procedures to retain maximum product integrity during long term storage of 1 to 5 years The shelf life listed is a guideline and is not a substitute for examination of cured material at the time of intended use To maintain shelf life spare seats should be stored in accordance with the following 1...

Page 11: ...B Preparation for storage Valves may be stored as shipped provided the above storage facility and equipment orientation instructions above are followed If valve packaging is altered or removed for receiving inspection repackage valve as originally received C Cylinder storage These cylinder storage instructions are not intended to replace the instructions of the specific cylinder manufacturer and a...

Page 12: ...son logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or the...

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