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SPINDLE NUT REPLACEMENT INSTRUCTIONS

It is not necessary, or desired, to remove the 
yoke assembly to replace the nut.

Tools required

1.  Pipe wrench or large crescent wrench
2.  Appropriate size open end wrench for 

retainer bolts

CAUTION

Follow required safety procedure and policies. 
Use proper lifting and support techniques when 
moving valve and or valve subassemblies.

Prepare the valve

1.  Line should be depressurized or gate 

secured prior to disassembly. If valve 
is equipped with pin-style lockouts (see 
Figure 16, page 10) gate can be locked in 
the open or closed position using the lock 
pin. If pin-style lockouts are not present, 
the gate must be held in place to prevent 
unwanted movement. These preCautions 
are necessary to keep the gate from moving

KEYSTONE

 FIGURE PCS17 KNIFE GATE VALVES

INSTRUCTION, OPERATION AND MAINTENANCE MANUAL

Disassembly

1.  It is not necessary or desired to remove or 

loosen the stop nut during disassembly.
Removing or loosening the stop nut will 
compromise the seat/stroke adjustment.

2.  Using pipe or crescent wrench, remove 

handwheel retaining nut from spindle nut.

3.  Remove handwheel.
4.  Remove (2) or (4) retainer bolts.
5.  Pull retainer off.
6.  Rotate old spindle nut until free from 

spindle.

CYLINDER SUPPORT METHODS FOR 
HORIZONTALLY OR OFF-VERTICAL MOUNTING

Cylinders require additional support when 
mounted in the other than vertical position. 
Failure to do so could lead to premature 
failure of cylinder and/or valve. The following 
illustrations are suggestions, specific details 
will have to be determined by customer so 
support best suits surrounding area. It is 
important that the cylinder/gate alignment be 
maintained during valve operation. Supports 
should be designed to maintain alignment and 
support bulk of cylinder weight.

Reassembly

1.  Apply standard bearing grease onto to 

exposed spindle thread. (Use material which 
meets ASTM 4950 GBLB).

2.  Rotate new spindle nut onto spindle until it 

bottoms against top plate.

3.  Place retainer over spindle nut, lining up the 

bolt holes.

4.  Replace retainer bolts and nuts, tighten 

completely.

5.  Place handwheel over spindle nut, aligning 

the hex.

6.  Attach new handwheel retainer nut, using 

pipe wrench or crescent wrench, tighten 
completely.

7.  Grease as required using grease fitting.

CAUTION

Tie-rod mounted supports are not recommended 
on spring-style cylinder actuators.

Stop nut

Spindle 

assembly

Retaining nut

Handwheel

Spindle nut

Retainer

Retainer bolt

FIGURE 13

Installation 

A

Appropriate tie-in capable of supporting load.

Turnbuckle for adjustment

Saddle style hanger

Installation 

B

Appropriate tie-in capable of supporting load.

Saddle style support

Installation 

C

Appropriate tie-in capable of supporting load.

Turnbuckle for adjustment

Alternate head-support, 

saddle style preferred

Summary of Contents for KEYSTONE FIGURE PCS17

Page 1: ...0 is per MSS SP44 with the face to face per MSS SP81 The bolt holes in the chest or upper flange area are blind tapped see Figure 2 2017 Emerson All Rights Reserved Emerson com FinalControl VCIOM 02874 EN 19 05 NOTES 1 All knife gate valves are designed and manufactured to be installed in applications where no more than 1g 0 04 oz of force In excess of gravity is applied to the valve in any direct...

Page 2: ...el may be too hot to handle take reasonable preCautions Severe temperature applications may require optional insulation the valves to protect operators from the heat TABLE A MAX FLANGE BOLT TORQUE Bolt size Torque Imperial Metric lb ft Nm NOTE Body can be deformed or fractured if flange bolting is too long or overtorqued KEYSTONE FIGURE PCS17 KNIFE GATE VALVES INSTRUCTION OPERATION AND MAINTENANCE...

Page 3: ... 21 25 4 1 8 412 75 16 25 76 2 3 533 4 21 TBL D 470 12 525 M24 438 76 2 533 4 TBL E 470 12 525 M24 438 76 2 533 4 400 16 SP 81 539 75 21 25 16 596 9 23 5 25 4 1 8 469 9 18 5 88 9 3 5 596 9 23 5 TBL D 521 12 580 M24 489 88 9 596 9 TBL E 521 12 580 M24 489 88 9 596 9 450 18 SP 81 577 85 22 75 16 635 25 28 575 1 7 533 4 21 88 9 3 5 641 4 25 25 TBL D 584 12 640 M24 532 88 9 641 4 TBL E 584 16 640 M24 ...

Page 4: ...cking gland tighten the packing gland bolts being careful not to overstress the bolting If the valve requires repacking you may use any standard square braided packing as suitable for your service See additional instructions for repacking on page 5 5 If possible stroke the valve through the full open and closed position to make sure it is functioning properly KEYSTONE FIGURE PCS17 KNIFE GATE VALVE...

Page 5: ...cking all around the gate one row at a time 2 Tamp packing into packing box even and flat using flat bar or other suitable tool 3 Add next row alternating sides of the gate where the ends of the packing meet against each other Ends of packing must not line up If they do premature leakage could occur Complete by adding the number of rows required Figure 8 Prepare valve 1 Relieve pressure on valve o...

Page 6: ...ate from valve lifter by removing gate bolts 6 Remove top plate hex nuts and washers from four post yoke 7 Pull entire actuator assembly up and away from valve set aside 8 Pull gate from valve body examine gate for flatness and damage replace if necessary 9 Thoroughly remove old packing 10 Remove seat Note to remove seat it will be necessary to slip a pry tool through the gate slot in the packing ...

Page 7: ...bar Seat should be firmly seated inseat channel at this time 5 Insert gate into packing box radiused end first pushing it straight down through the packing support bar and into valve throat as far as possible by hand Figure 12 6 Repack valve see Page 5 for instructions do not fully tighten 7 Reassemble actuator assembly aligning top plate with four post yoke and aligning gate bolt holes with valve...

Page 8: ...UNTING Cylinders require additional support when mounted in the other than vertical position Failure to do so could lead to premature failure of cylinder and or valve The following illustrations are suggestions specific details will have to be determined by customer so support best suits surrounding area It is important that the cylinder gate alignment be maintained during valve operation Supports...

Page 9: ...be shipped with the thrust spindle nut installed in the bevel gear 2 Place the adapter plate over the 4 Post yoke legs aligning the holes Figure 14 3 Attach nuts onto 4 post yoke legs securing the top plate into position 4 Apply standard bearing grease onto to exposed spindle thread Use material which meets ASTM 4950 GBLB 5 Slip the bevel gear over the spindle nut engaging the threads Rotate the h...

Page 10: ...ockout options are available on all valves The following are the factory s recommendations for storage procedures to retain maximum product integrity during long term storage of 1 to 5 years The shelf life listed is a guideline and is not a substitute for examination of cured material at the time of intended use To maintain shelf life spare seats should be stored in accordance with the following 1...

Page 11: ...B Preparation for storage Valves may be stored as shipped provided the above storage facility and equipment orientation instructions above are followed If valve packaging is altered or removed for receiving inspection repackage valve as originally received C Cylinder storage These cylinder storage instructions are not intended to replace the instructions of the specific cylinder manufacturer and a...

Page 12: ...son logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or the...

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