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POWERJET MANUAL

 

8f749dd9-8865-44fd-baed-1b68166d2198file.doc 

                               

             

POWERJET OWNERS INSTALL & OPERATE MANUAL

 

 

II.  

            UTILITIES  INSTALLATION              

 

Find your Washer’s 

I D

 Plate

 located on the upper left side of the 

washer cabinet, above and to the rear of the Control Box. 

 
 

 
 
 
 
 
 
 

Check your power source,

 for a properly fused power supply  

as to Voltage, Phase, Cycles and Amps, as called for on your 

Washer 

ID

 Plate !

  

 

Remember: 

As shipped from the EMC Factory, ALL 220Volt & 440Volt 
units are Wired for 3 PHASE operation ONLY !

 

But,  

ONLY the 220Volt

 unit can be Converted to Single-Phase, 

very simply at your hook-up and installation.

 

Requires a Single-Phase pump Motor (standard on most units). 
See the Single-Phase Conversion & Wire Diagram on page 15.

 

 

1. 

ELECTRICAL CONNECTION

 

To be performed by Qualified Personnel ! 

 

WARNING!  DISCONNECT and LOCK-OUT POWER 

PRIOR TO PROCEEDING !

 

 

NOTE:

  Make sure all washer control knobs are in the "OFF" position 

before connecting washer to utilities. 

 

A.   THREE PHASE LINE HOOK-UP: 

 

1.  Locate the Heater Contactor inside the Main Control Box at the 

lower left.  (see Wiring Diagrams pages 12 thru 19) 

 

2. 

LINE HOOK-UP

 is to the Three Terminals on the LEFT side of the 

Heater Contactor.  

 

 

ATTENTION !     

Here you will find 3 short Test Lead wires or “Pig Tails”  

used at the Factory for Testing purposes. 

These “Pig Tails” also mark the Three Terminals to 

connect your power source to. 

You Must Remove 

the “Pig Tails” before connecting 

your power source. 

Do NOT connect your power source to these “Pig Tails”. 
Do NOT use “Wire Nuts”.

 

 

3.  Connect to properly fused 

220V

olt, 60 Hz, 

3-Phase 

(3

)

 

power 

source 

as called for on the Washer ID plate. 

OR 

Connect to a properly fused 

440V

olt, 60 Hz, 

3-Phase 

(3

)

 

power 

source 

as called for on the Washer ID plate. 

 

IMPORTANT !  Check that Rotation direction of Pump Motor is 
Clock-Wise, as viewed from top of Motor!  

(440Volt units and 

ALL 3 PHASE pump MOTORS) 

 

4.  GROUND Hookup is to the chassis of the washer. 

!  IMPORTANT  ! 

The chassis of this washer MUST be Properly Grounded ! 

 

 

B.   THREE PHASE HEATER HOOKUP: 

 

These  Washers  have  3  or  more  Immersion  Heaters.  Each  Heater  draws 
approximately  18  amps  each.  The  Heating  Element  wires  entering  the 
bottom of the main Control Box are colored to represent one Heater per pair 
of wires with the same color. 

 

Remember: 

As shipped from the EMC Factory, ALL 220Volt & 440Volt units are 
Wired for 3 PHASE operation ONLY !

 

But,  

ONLY the 220Volt

 unit can be Converted to Single-Phase, 

very simply at your hook-up and installation.

 

Requires a Single-Phase pump Motor (standard on most units). 
See the Single-Phase Conversion & Wire Diagram on page 15.

 

 

To be performed by Qualified Personnel ! 

 

WARNING!

  DISCONNECT and LOCK-OUT POWER 

PRIOR TO PROCEEDING ! 

 

1.  The HEATER CONTACTOR is located inside the Main Control Box at 

the lower left. 

2.  All 3 terminals on the right side of the Heater Contactor are used. 
3.  Two Heater Wires of 

different color

 connect to each right side terminal. 

4.  Two Heater Wires of the same color must 

NEVER 

go into the same 

terminal. 

 

2.  

GAS CONNECTION: 

 

To be performed by Qualified Personnel ! 

 

WARNING!  DISCONNECT and LOCK-OUT POWER 

PRIOR TO PROCEEDING ! 

 

NOTE: 

Make sure all washer control knobs are in the "OFF" 
position before connecting washer to utilities. 

 

1.  Gas Heated unit is designed for NATURAL GAS.  

 

2.  A separate Gas Line Shut-Off Valve is recommended and should 

be located near the washer. 

 

3.  Connect a Standard Low Pressure 

7”-14”

 W.C. (

½

PSI max.) 

Natural Gas line, to the ¾” NPT gas inlet at the back of the 
Burner housing, (located at the lower left side of washer just 
forward of the pump & motor). 

 

4. 

VENT the Gas Burner’s Heat & Exhaust Stack, located at the 
left rear corner of the washer, to the OUTDOORS ! 

 

5.  For Calibration & Troubleshooting, refer to the Burner Manual. 

 

6.  To Convert To PROPANE, refer to Burner Manual, or consult 

with factory for fuel conversion applications. 

 

( Burner Jet size for Natural Gas is #358 ) 

( Jet size for Propane is #281 ) 

 

 

  MODEL NO.      SERIAL NO.        CAPACITY 

 
 

V.A.C.     HZ.        PH.        F.L.A.       H.P.

 

2846E           12345678       

220      60        3          40 

ID

 plate 

example 

 

6” 

length

 

Summary of Contents for POWERJET

Page 1: ...ECTION and USE of the EMC POWERJET PARTS WASHER and SAVE FOR FUTURE REFERENCE Standard Models 2846E 4046E 5846E And Option Models 4046G 5846G 2846E SS 4046E SS 5846E SS 4046G SS 5846G SS OWNER s MANUA...

Page 2: ...m The EMC POWERJET is designed for use with water based Non Flammable fluids only The user is responsible for determining the applicability of their fluid with the materials of construction and functi...

Page 3: ...from the pallet until Ready to Install the unit If there is any damage the following policy and procedures apply D Damaged Merchandise Freight Claims When the product is shipped from EMC it is new un...

Page 4: ...B Basic Frame Height C Floor to Top of TurnTable Shelf Adjustable D Depth Front to Rear E Door Swing Clearance F Foot Pad Width Side to Side G Total Width Side to Side V Vent Stack Inside Diameter 28...

Page 5: ...ssis of the washer IMPORTANT The chassis of this washer MUST be Properly Grounded B THREE PHASE HEATER HOOKUP These Washers have 3 or more Immersion Heaters Each Heater draws approximately 18 amps eac...

Page 6: ...ve Therefore carbon steel Parts Washers are designed for use with water and soap with rust inhibitors The rust inhibitors not only protect the washer cabinet but also the customers steel and iron item...

Page 7: ...ifold To Turn Table Lowest position D Top Rotor Bar To Turn Table Lowest position E Manifolds Side to Side F Rotor Bars Side to Side G Floor to Turn Table top Lowest position 2846 46 44 42 40 28 25 23...

Page 8: ...the proper parts baskets or racks or fixtures as needed to hold or contain loose or small parts 2 Set the Wash Cycle Timer It is the 30 Minute Timer Knob and Indicator Light located at the upper front...

Page 9: ...and volume of activity the Soap Water solution in your washer will need to be changed from time to time In some cases this can be every week or twice a month or once a month or even less often but in...

Page 10: ...le Next you will need to DRAIN some of your wash water solution from the Tank down to a level BELOW the Pump Casing PUMP CASING VOLUTE 3 Remove Drip Cover 2 screws and small plastic end cap 4 Remove I...

Page 11: ...stallation Protect the faces Install both the seat and rotary square to the shaft Check stationary seat installation from behind seat cavity for squareness STATIONARY SEAT Clean seal cavity in pump ad...

Page 12: ...STAT 7 DAY TIMER TO TURNTABLE MOTOR PUMP CONTACTOR HEATER CONTACTOR 30 20 10 Turn Past 0FF MINUTES OFF 2 2 0 1 2 0 1 6 0 200 1 8 0 1 4 0 10 0 AC POWER IN 220V 3 40A Ground to chassis Control Box Front...

Page 13: ...h of a different color connect to the bottom right side main terminal of the Heater Contactor Single Phase Power LINE IN WIRING GROUND connection is to the chassis same as the Three Phase hook up LINE...

Page 14: ...HEATER CONTACTOR Control Box Front View Control Box Rear View Control Box Side View cover removed AC POWER IN 440V 3 20A Ground to chassis Electric models 2846E 4046E 1 5HP 440V 3ph 20A Heater Box Cov...

Page 15: ...Relay HEATER CONTACTOR TO TURNTABLE MOTOR AC POWER IN 220V 3 40A Ground to chassis Control Box Front View Control Box Rear View Control Box Side View cover removed Electric models 2846E 4046E 5HP 220V...

Page 16: ...MOTOR AC POWER IN 440V 3 20A Ground to chassis Control Box Front View Control Box Rear View Control Box Side View cover removed Electric models 2846E 4046E 5HP 440V 3ph 20A Thermostat Probe in sleeve...

Page 17: ...R IN 220V 3 80A Ground to chassis Control Box Front View Control Box Rear View Control Box Side View cover removed Electric models 5846E 5HP 220V 3ph 80A To Pump Contactor Power In Heater Box Cover cu...

Page 18: ...PUMP CONTACTOR Over Load Relay TO TURNTABLE MOTOR AC POWER IN 440V 3 40A Ground to chassis Copper Capillary Tubing Control Box Front View Control Box Rear View Electric models 5846E 5HP 440V 3ph 40A T...

Page 19: ...HEATER CONTACTOR PUMP CONTACTOR Over Load Relay TO TURNTABLE MOTOR AC POWER IN 220V 3 20A Ground to chassis white wire black wire white wire black wire Control Box Front View Control Box Rear View GAS...

Page 20: ...Pulley on model 4046 and larger since March 2015 begin s n9296215 PJ126 SPINDLE NUT taller nut PJ127 ROLLER BEARING CONE CUP ASSEMBLY PJ128 STAND OFF SHIMS under Bearing 2 pieces PJ129 SPINDLE SEAL I...

Page 21: ...hermostat KNOB degrees numbered dial knob 1 STANDARD PUMP MOTOR ITEMS PSK300 PUMP SEAL KIT includes 2 Seals with 2 Lube packs and 1 O Ring PJ301 1ph Std Pump MOTOR 220V 1 phase 1 HP 56J ODP 25 PJ301 3...

Page 22: ...07 001 IGNITION TRANSFORMER 7300V 5 60186 004 24 Volt TRANSFORMER 2 63263 005 Pressure Vacuum SWITCH 2 diam Black White plastic disk 1 Clear Hose for above switch x 9 Length 1 100968 002 Hose Barbed F...

Page 23: ...or and Manifold Drive Belt slipping on Pulley Belt DriveMotor Not functioning Check for Loose Parts sticking out Adjust Drive Belt tension Replace Belt DriveMotor GearMotor Leaking around cabinet or w...

Page 24: ...em The EMC POWERJET is designed for use with water based Non Flammable fluids only The user is responsible for determining the applicability of their fluid with the materials of construction and funct...

Page 25: ...y outlined above are exclusive and total liability of EMC or its Distributor with respect to this sale or the equipment and service furnished hereunder in connection with the performance or breach the...

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