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POWERJET MANUAL

 

8f749dd9-8865-44fd-baed-1b68166d2198file.doc 

                               

             

POWERJET OWNERS INSTALL & OPERATE MANUAL

 

20 

20 

 

          PARTS  &  ACCESSORIES   for   models  2846  

–   4046  –  5846            

 

POWERJET

®

  SYSTEM  -  Replaceable Parts and Accessories available at 

EMC

 

EMC  

Item No. 

      Name of Part  and  Details 

 

 

SOLUTION  SAVER

 

™  

SYSTEM 

PJ112 

2’’

 BALL VALVE  for Drain or Skimmer 

PJ116 

FILTER BAGS   100 micron  

(fine)

 ...Not available at 

EMC

 anymore,  

  ...available at Grainger p/n 4BB84

 

PJ117 

FILTER BAGS   400 micron 

(medium)

 

 Not available at 

EMC

 anymore,  

...available at Grainger p/n 4BB94

 

PJ118 

FILTER BAGS  standard  800 micron  

(coarse)     

     

 

...also available at Grainger p/n 4BB98

 

 

 

ROTOR  DRIVE  SYSTEM 

PJ119-s 

TOP COVER

  for TurnTable Drive Assembly, 

covers GearMotor and Bearing with 

5”

 

Pulley

 and 

20”

Belt  (4L200 belt)

 

PJ119-L 

Large TOP COVER

 . .

 for 

10”

 

Pulley

 with 

36”

 

Belt (3L360),

on model 4046 or Larger (since 3-

‘015, ..begin s/n9296215)

 

PJ120 

DRIVE MOTOR, 

with 

2”

 Pulley attached at 

EMC

,

 ..

just the Motor Only (no pulley) is available at Grainger  p/n 

3M095 or 

1MBF4

 

PJ121 

MOTOR MOUNT BRACKET  . . . 

for smaller 

5”

 

Pulley

 with 

20”

 

Belt

 

PJ121-

 LB

 

Motor Draw Bolt L-BRACKET 

 (hardware kit) 

. . . 

for larger 

10”

 

Pulley

 with 

36”

 

Belt

 

PJ122-20 

DRIVE BELT

  

 . . . 20

 belt  for ALL units with 

5”

 

Pulley,   

belt no.

 4L200  

 

PJ122-36 

DRIVE BELT

  

 . . . 36

 

belt  for units with 

10”

 Pulley

,   

belt no.

 3L360  

 

 

 

ROTOR  BEARING  ASSEMBLY 

PJ123 

JAM NUT  

.  .  .

  (shorter nut)

 

PJ124-5 

ROTOR PULLEY

 

(Driven Pulley)   

5

 Pulley

 

(since 9-’05)

fits ALL units with a 4L200 Belt (20

)

  Grngr p/n 

3

X917

 

PJ124-10 

ROTOR PULLEY

 

(Driven Pulley) 

10”

 Pulley

 ..

on model 4046 and larger (since March 2015) (begin s/n9296215)

 

 

 

PJ126 

SPINDLE NUT  

.  .  .  (taller nut)

 

PJ127 

ROLLER BEARING CONE & CUP ASSEMBLY 

PJ128 

STAND-OFF SHIMS,  

under Bearing 

– 2 pieces

 

PJ129 

SPINDLE SEAL 

  .  .  .  

¾” ID

,  

grooved  “O”-ring  rubber seal

 

PJ130-5

.

SPINDLE BOLT   

.  .  .

  

¾” x 5½”  Grade 8

 

PJ130-5

.

5-SS 

SPINDLE BOLT   

.  .  .  

¾” x 5½”  Grade 8  -  STAINLESS Steel

 

 

 

EASY  RACK

 

®

  FIXTURING  SYSTEM 

TTS28 

TurnTable SHELF . . . for model 2846,  

and other heights

 

TTS40 

TurnTable SHELF . . . for model 4046,  

and other heights

 

TTS58 

TurnTable SHELF . . . for model 5846,  

and other heights

 

 

 

524PB 

Parts BASKET

,  …standard size,  …fits ALL models,   .   .   .   .   

5½”

deep

 x 

24”

diameter

 

531PB 

Parts BASKET

,   …option size,   …fits model 4046 & 5846, . . . 

5½”

deep

 x 

31”

diameter

 ( for old model 100 )

 

537PB 

Parts BASKET

,   

…option size,   …fits model 4046 & 5846, . . . 

5½”

deep

 x 

37”

diameter

 

553PB 

Parts BASKET

,   

…option size,   …fits model 5846,   .   .   .   .   

5½”

deep

 x 

53”

diameter

 

 

 

24PT 

shallow Parts TRAY . . . fits ALL models,    .    .    .    .    

⅜”

deep

 x 24”

diameter 

31PT 

shallow Parts TRAY . . . fits model 4046 & 5846,   .    .   

⅜”

deep

 x 31”

diameter 

37PT 

shallow Parts TRAY . . . fits model 4046 & 5846,   .    .   

⅜”

deep

 x 37”

diameter 

53PT 

shallow Parts TRAY . . . fits model 5846,    .    .    .    .    

⅜”

deep

 x 53”

diameter 

 

 

1010SPB 

Small Parts BASKET

,

   .   .  8” deep + 5” handle x 10” diameter

 

1216SPB 

Small Parts BASKET

,

   .   .  12” deep x 16” diameter

   

 

 

 

 

PJ131- 

x x x x

 

TurnTable  ROTOR            -2846,    -4046,    -5846,   etc. 

PJ132 

ROTOR CLAMP 

PJ133 

Threaded PIN  

PJ134 

Threaded “L” 

PJ135 

Threaded HOOK 

PJ136 

All Threaded CROSS BAR 

PJ137 

PARTS CLAMP 

PJ138 

SWING ARM 

PJ139 

4-

way Threaded “CROSS”    ( FFFF ) 

PJ140 

3-

way Threaded “CROSS”    ( FFF   ) 

PJ141 

3-

way Threaded “TEE”          ( FFM  ) 

 

 

THERMAL  GUARD

 

  SYSTEM 

PJ170- 

x x x x

 

VENT DAMPER RUBBER FLAPPER     -2846,    -4046,    -5846,  etc. 

PJ171

x x x x

 

DOOR SEAL

     -2846,    -4046,    -5846,   

-x x x x

   (..and other lengths)

 

PJ172 

DOOR HANDLE 

PJ173 

DOOR LATCH PIN 

Summary of Contents for POWERJET

Page 1: ...ECTION and USE of the EMC POWERJET PARTS WASHER and SAVE FOR FUTURE REFERENCE Standard Models 2846E 4046E 5846E And Option Models 4046G 5846G 2846E SS 4046E SS 5846E SS 4046G SS 5846G SS OWNER s MANUA...

Page 2: ...m The EMC POWERJET is designed for use with water based Non Flammable fluids only The user is responsible for determining the applicability of their fluid with the materials of construction and functi...

Page 3: ...from the pallet until Ready to Install the unit If there is any damage the following policy and procedures apply D Damaged Merchandise Freight Claims When the product is shipped from EMC it is new un...

Page 4: ...B Basic Frame Height C Floor to Top of TurnTable Shelf Adjustable D Depth Front to Rear E Door Swing Clearance F Foot Pad Width Side to Side G Total Width Side to Side V Vent Stack Inside Diameter 28...

Page 5: ...ssis of the washer IMPORTANT The chassis of this washer MUST be Properly Grounded B THREE PHASE HEATER HOOKUP These Washers have 3 or more Immersion Heaters Each Heater draws approximately 18 amps eac...

Page 6: ...ve Therefore carbon steel Parts Washers are designed for use with water and soap with rust inhibitors The rust inhibitors not only protect the washer cabinet but also the customers steel and iron item...

Page 7: ...ifold To Turn Table Lowest position D Top Rotor Bar To Turn Table Lowest position E Manifolds Side to Side F Rotor Bars Side to Side G Floor to Turn Table top Lowest position 2846 46 44 42 40 28 25 23...

Page 8: ...the proper parts baskets or racks or fixtures as needed to hold or contain loose or small parts 2 Set the Wash Cycle Timer It is the 30 Minute Timer Knob and Indicator Light located at the upper front...

Page 9: ...and volume of activity the Soap Water solution in your washer will need to be changed from time to time In some cases this can be every week or twice a month or once a month or even less often but in...

Page 10: ...le Next you will need to DRAIN some of your wash water solution from the Tank down to a level BELOW the Pump Casing PUMP CASING VOLUTE 3 Remove Drip Cover 2 screws and small plastic end cap 4 Remove I...

Page 11: ...stallation Protect the faces Install both the seat and rotary square to the shaft Check stationary seat installation from behind seat cavity for squareness STATIONARY SEAT Clean seal cavity in pump ad...

Page 12: ...STAT 7 DAY TIMER TO TURNTABLE MOTOR PUMP CONTACTOR HEATER CONTACTOR 30 20 10 Turn Past 0FF MINUTES OFF 2 2 0 1 2 0 1 6 0 200 1 8 0 1 4 0 10 0 AC POWER IN 220V 3 40A Ground to chassis Control Box Front...

Page 13: ...h of a different color connect to the bottom right side main terminal of the Heater Contactor Single Phase Power LINE IN WIRING GROUND connection is to the chassis same as the Three Phase hook up LINE...

Page 14: ...HEATER CONTACTOR Control Box Front View Control Box Rear View Control Box Side View cover removed AC POWER IN 440V 3 20A Ground to chassis Electric models 2846E 4046E 1 5HP 440V 3ph 20A Heater Box Cov...

Page 15: ...Relay HEATER CONTACTOR TO TURNTABLE MOTOR AC POWER IN 220V 3 40A Ground to chassis Control Box Front View Control Box Rear View Control Box Side View cover removed Electric models 2846E 4046E 5HP 220V...

Page 16: ...MOTOR AC POWER IN 440V 3 20A Ground to chassis Control Box Front View Control Box Rear View Control Box Side View cover removed Electric models 2846E 4046E 5HP 440V 3ph 20A Thermostat Probe in sleeve...

Page 17: ...R IN 220V 3 80A Ground to chassis Control Box Front View Control Box Rear View Control Box Side View cover removed Electric models 5846E 5HP 220V 3ph 80A To Pump Contactor Power In Heater Box Cover cu...

Page 18: ...PUMP CONTACTOR Over Load Relay TO TURNTABLE MOTOR AC POWER IN 440V 3 40A Ground to chassis Copper Capillary Tubing Control Box Front View Control Box Rear View Electric models 5846E 5HP 440V 3ph 40A T...

Page 19: ...HEATER CONTACTOR PUMP CONTACTOR Over Load Relay TO TURNTABLE MOTOR AC POWER IN 220V 3 20A Ground to chassis white wire black wire white wire black wire Control Box Front View Control Box Rear View GAS...

Page 20: ...Pulley on model 4046 and larger since March 2015 begin s n9296215 PJ126 SPINDLE NUT taller nut PJ127 ROLLER BEARING CONE CUP ASSEMBLY PJ128 STAND OFF SHIMS under Bearing 2 pieces PJ129 SPINDLE SEAL I...

Page 21: ...hermostat KNOB degrees numbered dial knob 1 STANDARD PUMP MOTOR ITEMS PSK300 PUMP SEAL KIT includes 2 Seals with 2 Lube packs and 1 O Ring PJ301 1ph Std Pump MOTOR 220V 1 phase 1 HP 56J ODP 25 PJ301 3...

Page 22: ...07 001 IGNITION TRANSFORMER 7300V 5 60186 004 24 Volt TRANSFORMER 2 63263 005 Pressure Vacuum SWITCH 2 diam Black White plastic disk 1 Clear Hose for above switch x 9 Length 1 100968 002 Hose Barbed F...

Page 23: ...or and Manifold Drive Belt slipping on Pulley Belt DriveMotor Not functioning Check for Loose Parts sticking out Adjust Drive Belt tension Replace Belt DriveMotor GearMotor Leaking around cabinet or w...

Page 24: ...em The EMC POWERJET is designed for use with water based Non Flammable fluids only The user is responsible for determining the applicability of their fluid with the materials of construction and funct...

Page 25: ...y outlined above are exclusive and total liability of EMC or its Distributor with respect to this sale or the equipment and service furnished hereunder in connection with the performance or breach the...

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