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POWERJET MANUAL

 

8f749dd9-8865-44fd-baed-1b68166d2198file.doc 

                               

             

POWERJET OWNERS INSTALL & OPERATE MANUAL

 

 

IV.   

            OPERATION                

 

 

* CAUTION *   Unit is HOT during operation .    Allow to cool before handling washer and contents. 

 

 

A.  

AUTOMATIC SETTINGS: 

 

 

1.  SEVEN DAY TIMER,  

a.  It is located on the REAR of main Control Box 

b.  It Allows Heating System and Thermostat to operate. 

 

1) 

Pull out red or black ‘tripper’ pins on dial, to set 
desired 

“ON”

  times. 

2)  Turn dial clockwise until the correct time of day lines 

up with TIME arrow. 

3) 

Set Thermostat Dial

 on front of main control box, 

heating will now be automatically controlled. 

 

HINT:  If all the Timer pins are pushed 

in

,  

the Heating System will 

not

 start ! 

 

2.  THERMOSTAT:   

A.  It is the lower dial knob and indicator light on  

FRONT of Control Box. 

B.  Allows Heating System to HEAT and Maintains the Water 

Temperature as indicated on dial. 

 

1)  

Set Temperature according to your 

 Soap Manufacturers recommendation ! 

2)  Be sure the Seven-Day Timer is in the 

ON

 position. 

3)  The 

red light 

comes 

on

 while 

heating

 and goes

 off 

 

when desired 

temperature is reached

 

 

 

B. 

START WASH CYCLE: 

 

1. 

Open washer Door and place your parts to be cleaned on 
the TurnTable Rotor & Shelf System. 

 

Use the proper parts baskets or racks or fixtures, as 
needed, to hold or contain, loose or small parts. 

 

2.  Set the Wash Cycle Timer: 

It is the 

30-Minute Timer

 Knob and Indicator Light,  

located at the upper front of control box. 

 

a.  Close the washer Door and secure the latch. 

 

b.  Rotate 30-Minute Timer switch clockwise to desired 

time, for your operation and type of soap. 

 

This will activate the Pump and TurnTable Rotor. 

 

The 

red light

 indicates wash cycle 

timer is on.

 

 

CAUTION ! 

NEVER open washer door before turning 
 OFF the Wash Cycle Timer. 
NEVER rely on the door safety switch. 

 

CAUTION  !   WARNING ! 

Washer unit is HOT during operation ! 
Allow the unit and contents to cool 
 before handling. 

 

 

C.  

VARIABLE-WEIR OIL SKIMMER:

 

This is the 

upper

 brass 

2”

 Ball Valve with a red handle, 

located on the left side of the washer.  
The 

lower

 brass Ball Valve is the Drain. 

 

1.  At beginning of each day,  or  each week,  when the 

POWERJET

 Parts Washer is shut Off, be sure Water 

Level is in the 

range

 

of the 2” Ball Valve (Variable Weir 

Skimmer) 

 

2.  Allow enough time for water and oil to separate. 

 

3.  Skim Floating Oil, 

before operating the pump !

 

 

a.  Have a container ready for oil to drain into,  

and place it under brass Ball Valve Weir  
at side of washer. 

 

b.  Open ball valve and adjust to the depth of floating oil,  

so the OIL,  not water,  runs out and into your 
container. 

 

4.  Remember to CLOSE the VALVE 

before starting the 

POWERJET

 ! 

 

 

 

Summary of Contents for POWERJET

Page 1: ...ECTION and USE of the EMC POWERJET PARTS WASHER and SAVE FOR FUTURE REFERENCE Standard Models 2846E 4046E 5846E And Option Models 4046G 5846G 2846E SS 4046E SS 5846E SS 4046G SS 5846G SS OWNER s MANUA...

Page 2: ...m The EMC POWERJET is designed for use with water based Non Flammable fluids only The user is responsible for determining the applicability of their fluid with the materials of construction and functi...

Page 3: ...from the pallet until Ready to Install the unit If there is any damage the following policy and procedures apply D Damaged Merchandise Freight Claims When the product is shipped from EMC it is new un...

Page 4: ...B Basic Frame Height C Floor to Top of TurnTable Shelf Adjustable D Depth Front to Rear E Door Swing Clearance F Foot Pad Width Side to Side G Total Width Side to Side V Vent Stack Inside Diameter 28...

Page 5: ...ssis of the washer IMPORTANT The chassis of this washer MUST be Properly Grounded B THREE PHASE HEATER HOOKUP These Washers have 3 or more Immersion Heaters Each Heater draws approximately 18 amps eac...

Page 6: ...ve Therefore carbon steel Parts Washers are designed for use with water and soap with rust inhibitors The rust inhibitors not only protect the washer cabinet but also the customers steel and iron item...

Page 7: ...ifold To Turn Table Lowest position D Top Rotor Bar To Turn Table Lowest position E Manifolds Side to Side F Rotor Bars Side to Side G Floor to Turn Table top Lowest position 2846 46 44 42 40 28 25 23...

Page 8: ...the proper parts baskets or racks or fixtures as needed to hold or contain loose or small parts 2 Set the Wash Cycle Timer It is the 30 Minute Timer Knob and Indicator Light located at the upper front...

Page 9: ...and volume of activity the Soap Water solution in your washer will need to be changed from time to time In some cases this can be every week or twice a month or once a month or even less often but in...

Page 10: ...le Next you will need to DRAIN some of your wash water solution from the Tank down to a level BELOW the Pump Casing PUMP CASING VOLUTE 3 Remove Drip Cover 2 screws and small plastic end cap 4 Remove I...

Page 11: ...stallation Protect the faces Install both the seat and rotary square to the shaft Check stationary seat installation from behind seat cavity for squareness STATIONARY SEAT Clean seal cavity in pump ad...

Page 12: ...STAT 7 DAY TIMER TO TURNTABLE MOTOR PUMP CONTACTOR HEATER CONTACTOR 30 20 10 Turn Past 0FF MINUTES OFF 2 2 0 1 2 0 1 6 0 200 1 8 0 1 4 0 10 0 AC POWER IN 220V 3 40A Ground to chassis Control Box Front...

Page 13: ...h of a different color connect to the bottom right side main terminal of the Heater Contactor Single Phase Power LINE IN WIRING GROUND connection is to the chassis same as the Three Phase hook up LINE...

Page 14: ...HEATER CONTACTOR Control Box Front View Control Box Rear View Control Box Side View cover removed AC POWER IN 440V 3 20A Ground to chassis Electric models 2846E 4046E 1 5HP 440V 3ph 20A Heater Box Cov...

Page 15: ...Relay HEATER CONTACTOR TO TURNTABLE MOTOR AC POWER IN 220V 3 40A Ground to chassis Control Box Front View Control Box Rear View Control Box Side View cover removed Electric models 2846E 4046E 5HP 220V...

Page 16: ...MOTOR AC POWER IN 440V 3 20A Ground to chassis Control Box Front View Control Box Rear View Control Box Side View cover removed Electric models 2846E 4046E 5HP 440V 3ph 20A Thermostat Probe in sleeve...

Page 17: ...R IN 220V 3 80A Ground to chassis Control Box Front View Control Box Rear View Control Box Side View cover removed Electric models 5846E 5HP 220V 3ph 80A To Pump Contactor Power In Heater Box Cover cu...

Page 18: ...PUMP CONTACTOR Over Load Relay TO TURNTABLE MOTOR AC POWER IN 440V 3 40A Ground to chassis Copper Capillary Tubing Control Box Front View Control Box Rear View Electric models 5846E 5HP 440V 3ph 40A T...

Page 19: ...HEATER CONTACTOR PUMP CONTACTOR Over Load Relay TO TURNTABLE MOTOR AC POWER IN 220V 3 20A Ground to chassis white wire black wire white wire black wire Control Box Front View Control Box Rear View GAS...

Page 20: ...Pulley on model 4046 and larger since March 2015 begin s n9296215 PJ126 SPINDLE NUT taller nut PJ127 ROLLER BEARING CONE CUP ASSEMBLY PJ128 STAND OFF SHIMS under Bearing 2 pieces PJ129 SPINDLE SEAL I...

Page 21: ...hermostat KNOB degrees numbered dial knob 1 STANDARD PUMP MOTOR ITEMS PSK300 PUMP SEAL KIT includes 2 Seals with 2 Lube packs and 1 O Ring PJ301 1ph Std Pump MOTOR 220V 1 phase 1 HP 56J ODP 25 PJ301 3...

Page 22: ...07 001 IGNITION TRANSFORMER 7300V 5 60186 004 24 Volt TRANSFORMER 2 63263 005 Pressure Vacuum SWITCH 2 diam Black White plastic disk 1 Clear Hose for above switch x 9 Length 1 100968 002 Hose Barbed F...

Page 23: ...or and Manifold Drive Belt slipping on Pulley Belt DriveMotor Not functioning Check for Loose Parts sticking out Adjust Drive Belt tension Replace Belt DriveMotor GearMotor Leaking around cabinet or w...

Page 24: ...em The EMC POWERJET is designed for use with water based Non Flammable fluids only The user is responsible for determining the applicability of their fluid with the materials of construction and funct...

Page 25: ...y outlined above are exclusive and total liability of EMC or its Distributor with respect to this sale or the equipment and service furnished hereunder in connection with the performance or breach the...

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