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POWERJET MANUAL

 

8f749dd9-8865-44fd-baed-1b68166d2198file.doc 

                               

             

POWERJET OWNERS INSTALL & OPERATE MANUAL

 

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The following info does NOT apply to units equipped with a Heavy Duty SEALLESS Pump & Motor (5HP or 2HP) assembly !

 

  

    INSTALLATION OF STANDARD MECHANICAL PUMP SEAL 

 

(Grainger p/n 1R303)

 

 

Please Note: 

ONE- 

Extra

 / Spare 

PUMP SEAL

 (

Grainger part no.1R303

is included

 and shipped with 

EMC POWERJET

 units equipped with a

 

standard 120GPM Pump & 1½HP Motor assembly.  It is packed in the plastic bag along with this Manual (

a small box, 1½”x1½”x1½”

). 

 

FOR LUBRICATION:    - USE WATER SOLUTION OF SOAP OR DETERGENT. 

- DO NOT OVER LUBRICATE. 
- NEVER USE PETROLEUM OILS.

 

(e.g. Baby Oil, Mineral Oil, etc.)(Seal manufacturer’s recommendation) 

But, any Lubrication is better than none.  

CAUTION:

  

This seal is a precision product and should be handled accordingly. 
Be especially careful of the lapped sealing face of the rotary washer and stationary seat.

 

LAPPED RUNNING FACES: 

The lapped running face of the rotary seal head and stationary seat must be treated with care. KEEP CLEAN,  DO NOT SCRATCH. 
Use a clean, soft cloth during installation. Protect the faces. Install both the seat and rotary square to the shaft. 
Check stationary seat installation from behind seat cavity for squareness. 

STATIONARY SEAT: 

Clean seal cavity in pump adapter. Lubricate rubber “O” –Ring or rubber cup and press seat firmly and squarely into seal cavity with 
lapped face up. Must be pushed square and all the way into the cavity. Be careful not to scratch lapped face. Use a clean, soft cloth to 
protect seal face. 

ROTARY SEAL HEAD

 

Clean, Polish and Lubricate shaft or shaft sleeve. Check lapped faces on stationary seat and rotary seal head. Be certain no dirt is on 
either face. Lubricate rubber bellows. Slide rotary seal head on shaft. Press on metal drive band until the two faces touch. Install 
impeller. This will compress the spring to proper height. This compression assures the proper pressure on the lapped running faces. 

CAUTION 

Never run the lapped faces dry. The liquid being pumped insures proper lubrication. 
In some cases a short running period is required to clear up slight leakage.

 

 
 

 

 

 

 
 
 
 
 

 

 

 
 
 
 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Item #:       1R303 
Desc:       

5/8” PUMP SHAFT SEAL 

Add’l Info.:   TYPE 16 
Page:        2724   

From Grainger Electronic Catalog No. 387   Copyright (c)  1996, W.W. Grainger, Inc., All Rights Reserved

 

TOWARDS MOTOR 

WHITE CERAMIC FACE 

RUBBER BOOT 

POLISHED CARBON STEP 

TOWARDS IMPELLER 

Summary of Contents for POWERJET

Page 1: ...ECTION and USE of the EMC POWERJET PARTS WASHER and SAVE FOR FUTURE REFERENCE Standard Models 2846E 4046E 5846E And Option Models 4046G 5846G 2846E SS 4046E SS 5846E SS 4046G SS 5846G SS OWNER s MANUA...

Page 2: ...m The EMC POWERJET is designed for use with water based Non Flammable fluids only The user is responsible for determining the applicability of their fluid with the materials of construction and functi...

Page 3: ...from the pallet until Ready to Install the unit If there is any damage the following policy and procedures apply D Damaged Merchandise Freight Claims When the product is shipped from EMC it is new un...

Page 4: ...B Basic Frame Height C Floor to Top of TurnTable Shelf Adjustable D Depth Front to Rear E Door Swing Clearance F Foot Pad Width Side to Side G Total Width Side to Side V Vent Stack Inside Diameter 28...

Page 5: ...ssis of the washer IMPORTANT The chassis of this washer MUST be Properly Grounded B THREE PHASE HEATER HOOKUP These Washers have 3 or more Immersion Heaters Each Heater draws approximately 18 amps eac...

Page 6: ...ve Therefore carbon steel Parts Washers are designed for use with water and soap with rust inhibitors The rust inhibitors not only protect the washer cabinet but also the customers steel and iron item...

Page 7: ...ifold To Turn Table Lowest position D Top Rotor Bar To Turn Table Lowest position E Manifolds Side to Side F Rotor Bars Side to Side G Floor to Turn Table top Lowest position 2846 46 44 42 40 28 25 23...

Page 8: ...the proper parts baskets or racks or fixtures as needed to hold or contain loose or small parts 2 Set the Wash Cycle Timer It is the 30 Minute Timer Knob and Indicator Light located at the upper front...

Page 9: ...and volume of activity the Soap Water solution in your washer will need to be changed from time to time In some cases this can be every week or twice a month or once a month or even less often but in...

Page 10: ...le Next you will need to DRAIN some of your wash water solution from the Tank down to a level BELOW the Pump Casing PUMP CASING VOLUTE 3 Remove Drip Cover 2 screws and small plastic end cap 4 Remove I...

Page 11: ...stallation Protect the faces Install both the seat and rotary square to the shaft Check stationary seat installation from behind seat cavity for squareness STATIONARY SEAT Clean seal cavity in pump ad...

Page 12: ...STAT 7 DAY TIMER TO TURNTABLE MOTOR PUMP CONTACTOR HEATER CONTACTOR 30 20 10 Turn Past 0FF MINUTES OFF 2 2 0 1 2 0 1 6 0 200 1 8 0 1 4 0 10 0 AC POWER IN 220V 3 40A Ground to chassis Control Box Front...

Page 13: ...h of a different color connect to the bottom right side main terminal of the Heater Contactor Single Phase Power LINE IN WIRING GROUND connection is to the chassis same as the Three Phase hook up LINE...

Page 14: ...HEATER CONTACTOR Control Box Front View Control Box Rear View Control Box Side View cover removed AC POWER IN 440V 3 20A Ground to chassis Electric models 2846E 4046E 1 5HP 440V 3ph 20A Heater Box Cov...

Page 15: ...Relay HEATER CONTACTOR TO TURNTABLE MOTOR AC POWER IN 220V 3 40A Ground to chassis Control Box Front View Control Box Rear View Control Box Side View cover removed Electric models 2846E 4046E 5HP 220V...

Page 16: ...MOTOR AC POWER IN 440V 3 20A Ground to chassis Control Box Front View Control Box Rear View Control Box Side View cover removed Electric models 2846E 4046E 5HP 440V 3ph 20A Thermostat Probe in sleeve...

Page 17: ...R IN 220V 3 80A Ground to chassis Control Box Front View Control Box Rear View Control Box Side View cover removed Electric models 5846E 5HP 220V 3ph 80A To Pump Contactor Power In Heater Box Cover cu...

Page 18: ...PUMP CONTACTOR Over Load Relay TO TURNTABLE MOTOR AC POWER IN 440V 3 40A Ground to chassis Copper Capillary Tubing Control Box Front View Control Box Rear View Electric models 5846E 5HP 440V 3ph 40A T...

Page 19: ...HEATER CONTACTOR PUMP CONTACTOR Over Load Relay TO TURNTABLE MOTOR AC POWER IN 220V 3 20A Ground to chassis white wire black wire white wire black wire Control Box Front View Control Box Rear View GAS...

Page 20: ...Pulley on model 4046 and larger since March 2015 begin s n9296215 PJ126 SPINDLE NUT taller nut PJ127 ROLLER BEARING CONE CUP ASSEMBLY PJ128 STAND OFF SHIMS under Bearing 2 pieces PJ129 SPINDLE SEAL I...

Page 21: ...hermostat KNOB degrees numbered dial knob 1 STANDARD PUMP MOTOR ITEMS PSK300 PUMP SEAL KIT includes 2 Seals with 2 Lube packs and 1 O Ring PJ301 1ph Std Pump MOTOR 220V 1 phase 1 HP 56J ODP 25 PJ301 3...

Page 22: ...07 001 IGNITION TRANSFORMER 7300V 5 60186 004 24 Volt TRANSFORMER 2 63263 005 Pressure Vacuum SWITCH 2 diam Black White plastic disk 1 Clear Hose for above switch x 9 Length 1 100968 002 Hose Barbed F...

Page 23: ...or and Manifold Drive Belt slipping on Pulley Belt DriveMotor Not functioning Check for Loose Parts sticking out Adjust Drive Belt tension Replace Belt DriveMotor GearMotor Leaking around cabinet or w...

Page 24: ...em The EMC POWERJET is designed for use with water based Non Flammable fluids only The user is responsible for determining the applicability of their fluid with the materials of construction and funct...

Page 25: ...y outlined above are exclusive and total liability of EMC or its Distributor with respect to this sale or the equipment and service furnished hereunder in connection with the performance or breach the...

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