emaux CTRL2-5L Operatinginstructions And Maintenance Download Page 3

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1.0 – HINTS AND WARNINGS

Please  read  the  warning  notices  given  in  this  section  very  carefully,  because  they  provide  important 

information regarding safety in installation, use and maintenance of the unit. 

 Keep this manual in a safe place, so that it will always be available for further consultation. 

 The unit has been manufactured in accordance with best practice. Both its lifetime and electrical and   

   mechanical reliability will be enhanced if it is correctly used and subjected to regular maintenance. 

1.1 - WARNING

: any intervention or repair for the unit must be carried out by qualified and authorised 

personnel: manufacturer declines any responsibility for consequences in case this rule is not complied. 

1.2  -  SHIPPING  AND  TRANSPORTING

:  shipment is  always  at  the purchaser's  ri sk.  Claims  for  any 

missing materials  must  be made  within  15  (fifteen)  days  of  goods  arrival,  while  claims  for  defective 

materials will be considered within 30 (thirty) days from the same date. Return of equipment or other 

materials to EMAUX or to authorized distributor must be previously agreed with EMAUX authorised personnel.

1.3 - PROPER USE OF DOSING PUMP 

 Dosing pumps are not designed to dose additives in gaseous or solids form. 

 Any different use is to be considered improper and therefore dangerous.  

 Always ensure the right compatibility with dosed liquid and pumps wetted parts. In case of doubt, please   

  contact our offices for further information and suggestions.  

 All other applications or modifications are prohibited. 

 The pump is not designed for use in explosion-hazardous locations. 

 When using flammable chemicals, observe relevant rules concerning transport and storage of these liquids. 

 Do not use these pumps with radioactive chemicals !!!!!! 

 When using aggressive chemicals ensure that materials forming wetted parts are compatible with those  

  chemicals (ask for EMAUX Chemical Compatibility Resistance Chart). 

 The pump can only be used for applications duties which technical requirements meet with CTRL - 2 technical  

  characteristics  and specifics data shown in the present operating instructions booklet. 

 The vendor is not liable for damages deriving from improper and/or unreasonable use of the pump. 

1.4 - RISKS

  After  unpacking  the  equipment,  ensure it’s  in  good  shape.  In  case  of  doubt, do not  use it and  contact 

qualified   personnel.  Packing  materials  (plastics  bags,  polystyrene, etc.)  should  be  kept out  of  reach  of 

children being  potential sources of danger. However, save packaging: it can be used for future shipments. 

  Before connecting the equipment ensure voltage ratings corresponds to local power supply. You will find  

   these characteristics in the product label placed on the equipment and packing. 

 The electrical installation must comply with the standards and rules in force in the country where it’s utilised. 

  Use of electrical equipment always implies observance of some basic rules: 

1 - do not touch the equipment with wet or damp hands or feet; 

2 - do not operate the equipment with bare feet (example: swimming pool equipment); 

3 - do not leave the equipment exposed to the action of the atmospheric agents; 

4 - do not allow the equipment to be touched by children or used by unskilled individuals without supervision; 

  In case of emergencies or improper functioning, the pump should be switched off immediately 

   Disconnect the power cable from the main power supply !   

   Contact our technical assistance for any necessary repairs, use only original spares ! Failure to respect this  

   condition could render the equipment unsafe to use. 

 When there is no longer use requirement of installed equipment, ensure to disconnect it from power supply: 

1. Disconnect power from mains or from the single-pole switch-contact. 

2. Relieve all pressure from discharge hose. In case of liquid ends losse s (rupture of the hoses) the unit  

    should be immediately switched OFF, emptying and depressurizing discharge hose.  

   Take all due safety precautions during unit service (gloves, goggles, overalls, etc.). 

  1.5 - DOSING TOXIC AND/OR DANGEROUS LIQUIDS HANDLING 

To avoid risk from contact with hazardous liquids or toxic fumes, always adhere to this instruction manual: 

 Follow the instructions of the chemical liquid manufacturer. 

 Frequently check the hydraulic part of the pump and use it only if it is in perfect condition. 

 Use only correct materials for hoses, valves, seals to suit dosing liquid; if possible shield it with PVC pipe. 

 Before handling the pump, ensure to flush out and neutralize the pump head with proper reagent liquid. 

PUMPS USED WITH RADIOACTIVE MATERIALS CANNOT BE RETURNED FOR REPAIRS OR  

        REPLACEMENTS AND WILL NOT BE ACCEPTED BY EMAUX.

1.6 - ASSEMBLING AND DISMANTLING THE EQUIPMENT 

          1.6.1 - ASSEMBLY 

All  EMAUX  equipments  are  supplied  fully assembled. Please  refer  to  exploded  view drawings  shown in the 

present booklet, showing all details and a complete overview of all components. These drawings are in  any 

case useful whenever spare parts are needed. 

          1.6.2 - DISMANTLEMENT 

Before dismantling the unit or before carrying any operation, proceed as follows: 

1. disconnect power. 

2. relieve all pressure from discharge hose. 

Summary of Contents for CTRL2-5L

Page 1: ...CTRL2 5L CTRL2 7L SERIES DUAL PARAMETER PH RX MICROCONTROLLER SOLENOID DRIVEN DOSING PUMP OPERATING INSTRUCTIONS AND MAINTENANCE EMPU12053149 ENGLISH...

Page 2: ...ARAMETERS AND FUNCTIONS LAYOUT pH default page 12 10 0 PROGRAMMING CONTROLLER 11 0 CALIBRATION page 13 15 12 0 PROGRAMMING SET POINT 13 0 SET POINT SETTINGS page 15 17 14 0 ALLARM SETTINGS 15 0 RESET...

Page 3: ...ger However save packaging it can be used for future shipments Before connecting the equipment ensure voltage ratings corresponds to local power supply You will find these characteristics in the produ...

Page 4: ...IALS PARTS IN CONTACT WITH LIQUID STANDARD VERSION UPON REQUEST Pump head PP PVDF PMMA MEMO1 NOTE AISI316 Diaphragm PTFE Ball check valve CERAMIC AISI 316 Pump head Nipples Hose nut PP PVDF AISI 316 S...

Page 5: ...nt side for sliding pump rear slots Mounting bracket side view Fig 3 Drill two holes and insert dibbles then screw in bracket Slide pump into slots Performance curves fig 2 are obtained testing the pu...

Page 6: ...7 always use curved joints with suction or discharge hose Try to keep both the suction and discharge hose as straight as possible avoiding all unnecessary bends always use our standard strainer foot v...

Page 7: ...e condition should be checked at regular intervals because excessive wear could cause additive to drip into the plant even when the pump is OFF If the problem persists install a proper calibrated coun...

Page 8: ...ls are pumped especially If a reduction of the required additive concentration in the process plant is detected this could be caused the reduction of the dosing pump flow rate by valves wearing in whi...

Page 9: ...ns CONNECTOR 1 CONNECTOR 1 Level switch connection fig 15 Configurations Pin 1 NO connection Pin 2 NO connection Pin 3 Level switch wire Pin 4 Level switch wire PUMP LOWER SIDE Power cable clamp pH or...

Page 10: ...al mode selection of proportional range value Delay adjustment Delay at powering ON electrodespolarization Stand by for cleaning electrodesand sensors or re calibration 7 3 LEVEL CONTROL ONLY CTRL2 L...

Page 11: ...quency based to maximum measuring value 9 0 PARAMETERS AND FUNCTIONS pH default DEFAULT Set point setting 7 2 Hysteresi s setting 0 1 Choice of intervention of dosing field acid alkaline Acid Selectio...

Page 12: ...ogramming moves to measuring mode display will show current measured value Press OK to enter menus it will show SETPOINT menu using or buttons to scroll all 4 menus Set point menu Calibration menu Ala...

Page 13: ...ature compensation that is setting the temperature at the same value of the system to be treated and such value will remain constant Also it s possible to switch from C celsius defau lt to F Fahrenhei...

Page 14: ...POINT 2 Dip RX electrode into buffer solution 475 or 250 or 650mV Using or adjust until display shows the buffer solution value Press OK to confirm BNC CONNECTOR 12 0 PROGRAMMING SET POINT NOTE To ha...

Page 15: ...ed by the user at max frequency chapter 11 5 and will stop once reached required set point PROP with this mode the pump will dose proportionally to the current measured value and its distance to selec...

Page 16: ...00 120 imp min STEP 3 With and select minimum measured value to correspond dosing pump minimum injection frequency Press OK to confirm and exit Set point menu Press ESC to return to measuring mode 15...

Page 17: ...are steps for RESET procedure Switch OFF and ON the unit Press at the same time ESC and OK until display will show the latest firmware revision e g 02 3 3 then will appear SET UP and default paramete...

Page 18: ...ion d Check system pressure cause 2 chemical can produce crystalline deposits in the hydraulic parts or clogging the filter 2 GREEN LED LIT AND RED LED FLASHING PUMP PULSES BUT PUMP IS NOT PRIMING NO...

Page 19: ...t manufacturer Customer Service Dealer or Distributor 8 LIQUID IS LEAKING from back of the pump head cause 1 diaphragm pump head o ring is not sealing because worned out or faulty due to not compatibl...

Page 20: ...If the reading remains erroneous proceed to treatment 2 2 Immerse the tip of the electrode in a 20 solution of ammonium bifluoride NH2F HF for two or three minutes then rinse with water and make anoth...

Page 21: ...njection fitting Injection non return valve N Delivery line to process plant O By pass from system line to electrode cell holder P ECELL1 off line electrode holder code SPS0000901 Q PH or RX electrode...

Page 22: ...EMAUX customer service 1 pump head complete 2 diaphragm pump head o ring 3 PTFE diaphragm 4 piston flange 5 9 power cable assembly 6 front controls panel 7 housing 8 controls PCB printed circuit boar...

Page 23: ...ir bleed 5 VALVE SPACER air bleed 6 P HEAD BALL CHECK VALVE ASSEMBLY 7 NIPPLE O RING 8 NIPPLE PP 3 8 9 PROTECTION CAP 10 HOSE NUT PP 11 12 13 14 15 AIR BLEED KNOB ASSEMBLY 16 17 PUMP HEAD SCREWS 12 18...

Page 24: ...HOSE NUT PVDF 8 DIAPHRAGM PUMP HEAD O RING 9 PUMP HEAD SCREWS BUSH 10 DISCHARGE BALL CHECK ASSEMBLY 11 AIR BLEED BALL CHECK ASSEMBLY 12 AIR BLEED KNOB ASSEMBLY 13 O RING BLEED OUTLET 14 PUMP HEAD SCR...

Page 25: ...RING 9 PUMP HEAD SCREWS BUSH 10 11 AIR BLEED BALL CHECK ASSEMBLY 12 DISCHARGE BALL CHECK ASSEMBLY 13 PUMP HEAD SCREWS Assembly includes Housing and Nipple 3 8 in PVDF PVDF PUMP HEAD LIP VALVE 2 VALVE...

Page 26: ...ON CAP 10 HOSE NUT 11 DIAPHRAGM PUMP HEAD O RING 12 PUMP HEAD SCREWS 13 PUMP HEAD SCREWS BUSH ONLY CTRL2 7L SERIES OVERALL DIMENSIONS mm PMMA pump head polymer viscous liquid configuration includes Ce...

Page 27: ...alves in FPM standard EPDM SILICON NBR INJECTION VALVE FITTING NO RETURN VALVE STANDARD INJECTION VALVE A CYLINDER SLEEVE NO RETURN VALVE B NIPPLE O RING 2062 C INJECTION FITING PP D HOSE NUT PP Valid...

Page 28: ...cables of the previous mentioned components A SUCTION LANCE B LEVEL SWITCH C FOOT VALVE FILTER D AIR BLEED HOSE E PUMP SUCTION HOSE F LEVEL SWITCH CABLE Suction lance is made in PVC and are available...

Page 29: ...in PP PVC or PVDF RELIEF VALVE or BACK PRESSURE VALVE This valve can be utilized either as RELIEF VALVE opens an overflow line if the preset pressure limit is exceeded This application also is a safet...

Page 30: ...30 MEASUREMENTS AND PROGRAMMING NOTES...

Page 31: ...RL2 Version Emaux Zhong Shan Swimming Pool Equipment Co Ltd Long Zhu Industrial Park Nan Lang Industrial Area Nam Lang Town ZhongShan City Guangdong Province China Tel 0760 8552 7988 Fax 0760 8552 718...

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