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MACHINE MAINTENANCE

ENGLISH

Greasing is used for:

angular joints of tie rods of travel - dismantle, grease

screw of brake pull rod - apply grease close to the hole for the screw

screw of pull rod of mowing mechanism lifting - apply grease close to the hole for the screw

angular joints of steering connecting rod - dismantle, grease

angular joints of wheels pins - dismantle, grease

bearings of front wheels

pins of wheels passing through the axle

centric pivot of front axle - through the grease cup

bearings of steering wheel shaft - grease

gear segment of steering and eccentric - grease

Oil is used for lubricating the pivots of:

differential lock pedal

brake pedal

7.7

BULB REPLACEMENT

Lift off the bonnet.
The bulbs of K20, 12V / 10W type are inserted in a bayonet socket.

10 W / 12V type halogen light bulbs are mounted inside M Light type headlights HLRG-510F with 
a diameter of 51 mm (socket GU5.3). If you need to change the bulb, use light bulb type M light
HSS-510, or another type from a different manufacture but with the same parameters and rating.

20 W / 12V type halogen light bulbs are mounted inside M Light type headlights HLRG-35/520F
with a diameter of 35 mm (socket GU4). If you need to change the bulb, use light bulb type M light
HSS-520, or another type from a different manufacture but with the same parameters and rating.
To remove the light bulb, flip open three iron sheet flaps, place the bulb in the socket and close the
flaps back.

7.8 FUSE 

REPLACEMENT

Lift the front bonnet and remove the protective cover. Remove the fuse and insert a new one withthe
same value as the original fuse, i.e. 15A or 20 A. If it is not possible to start the engine or put the
mowing mechanism into operation even after the fuse has been replaced, contact anauthorized 
service.

7.9 MACHINE 

JACK 

UP

If you want to jack up the mowing machine, use a jack and supports.
When jacking up, proceed as follows:

Place the jack under the gearbox on the rear axle and jack up the rear part of the machine.

Put two supports under both ends of the axle inside the side of the rear wheels.

Jack up the front part of the machine and put two supports under the ends of both front wheel pintles.

Never try to tilt the machine on the carburettor side. Motor oil may get inside the air filter!

7.10  REPLACEMENT OF MOWING MECHANISM BLADES

The mowing blades must be sharp, statically balanced and straight. These conditions are important for the evenness of the height of mowing and the qual-
ity of the cut. A blunt cutting edge worsens both the quality of mowing and the result of mowed grass collection.   

Replace the blades as follows:

Tilt the machine toward the right side and support it. If necessary, dismantle the mowing mechanism.

Unscrew both blades, clean them and sharpen them. Check the static balance of the blades (see the figure above).

When reassembling, make sure the bendings of the blades are pointing upwards into the cassing of the mowing mechanism.
Do not confuse the left blade with the right one. The right blade is provided with the screw that has a left-hand thread.

Check the condition of the shear pins which serve as the protection of the mowing mechanism against damage.
If the shear pins are damaged replace them immediately.

Tighten the fixing screws of blades thoroughly with the specified tightening torque of 30

3 Nm. This tightening torque is attained in the moment

when the spring washer under the blade fixing screw is fully pressed and the screw is not further tightened as of this moment.  

CAUTION !!

When the blades hit a solid obstacle, stop the engine immediately and check the blades! The shear pins may be damaged or cut.

Replace the cut pins with new ones provided with the machine equipment.

Also check if the fixing screws of the blades are tightened with the tightening torque as specified. 

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Summary of Contents for EF105J

Page 1: ...4 42011 Bagnolo in Piano Reggio Emilia Italy Member of the YAMA group Producer Seco GROUP a s Pob e n 44 362 Praha 8 division 02 AGS Ji n Jungmannova 11 50648 Ji n CZECH REPUBLIC 18565_obal_EMAC qxd...

Page 2: ...RAVEL PEDAL 16 6 1 14 BY PASS LEVER 17 6 1 15 DIFFERENTIAL LOCK PEDAL 17 6 1 16 MOWING MECHANISM HEIGHT ADJUSTMENT LEVER 17 6 1 17 MULCHING FLAP LEVER 17 6 1 18 FUEL SUPPLY CLOSURE 17 6 2 OPERATION AN...

Page 3: ...1 eqv 4 par 1 amendatory act no 18 2003 Coll Directive 2000 14 EC Appendix VIII eqv appendix 7 amendatory act no 9 2002 Coll Supervised by notified person LRQA registration number 0088 Hiramford Midd...

Page 4: ...the procedure definedin Council Directive No 98 37 EC Article 8 par 2 a eqv 3 par 1 a amendatory act no 24 2003 Coll Council Directive No 89 336 EEC Article 10 par 1 eqv 4 par 1 amendatory act no 18 2...

Page 5: ...ality of our machine operation How you would like to use this machine to serve you and your satisfaction as long as possible is now your choice Study this manual carefully Follow the instructions stat...

Page 6: ...unnaturally in a vigorous manner and it is necessary to find out the cause of vibrations you are repairing the engine or other movable parts disconnect also the cables from the spark plugs Before you...

Page 7: ...nd can tear off Do not mow wet grass as the reduced adhesion may cause the machine toskid Do not try to maintain stability by stepping on the ground 1 1 3 CHILDREN S SAFETY A tragic accident can happe...

Page 8: ...e model 2 2 3 GEARBOX INCLUDING REAR WHEEL DRIVE The gearbox is of a type with a hydrostatic transmission of power The gear change is carried out by depressing the travel pedal smoothly forwards or ba...

Page 9: ...roduction 4 Name and address of manufacturer 5 Engine power output 6 Engine speed in rpm 7 Weight 8 EC regulations product conformity was assessed by 9 Mark of product conformity 10 Guaranteed noise l...

Page 10: ...ENDURO EP TE22 Tecumseh 20HP ENDURO EP TE25 Tecumseh 20HP ENDURO EP Gearboxes TT46 TUFF TORQ K46 TT62 TUFF TORQ K62 Engine Revs 100 rpm Declared emission level of acoustic power in operator s place L...

Page 11: ...10 TECHNICAL PARAMETERS ENGLISH...

Page 12: ...TECHNICAL PARAMETERS ENGLISH 11...

Page 13: ...o a spe cialized firm 4 2 PREPARATION FOR START UP With respect to the technical character of this work the mowing machine preparation for start up is carried out by your vendor in accordance with the...

Page 14: ...nd bottom tube 12 from outside of the grass bin using screws 13 Insert the upper handle into the holes in the lid attach sheet 14 to the bottom side of the lid and fasten the handle and sheet usingnut...

Page 15: ...ll the tank only if the engine is turned off and cold Only use petrol with the octane number as specified in the engine operating instructions Depending on the machine version the tank is placed eithe...

Page 16: ...s control lever is only provided in machines equipped with BS15 BS17 TE 17 and H 16 engine 6 1 4 CHOKE It enables a cold engine to be started The machines equipped with the BS15 BS17 TE 17 and H 16 en...

Page 17: ...e is brought to a stop Never use the brake simultaneously with the travel function threat of damage to the gearbox 6 1 12 PARKING LEVER The parking brake lever has 2 positions Before shifting the leve...

Page 18: ...g machine The vegetation can be mulched in a maximum of 1 3 of its height The height of vegetation after mowing must remain at a minimum of 5 cm To collect the mowed grass into the bin shift the lever...

Page 19: ...nd higher Set the gas control lever 6 1 3 slowly to the MIN position reduce the engine speed Let the engine run for several minutes before turning on the mowing mechanism 6 2 3 ENGINE STOP Set the gas...

Page 20: ...ency of knives and also the look of the mowed area will be improved Driving on an uneven surface may result in the variation of speed With respect to the conditions we recommend the following speeds 6...

Page 21: ...arry out the checks more frequently if the machine works in a dusty environment 3 Carry out the checking more frequently if the machine works in a sandy environment 4 Carry out the checks more frequen...

Page 22: ...OIL CHANGE The engine is provided with an oil drain screw Place a flat vessel with the capacity of 2 litres at minimum and prop up the machine on the opposite side of the drain screw in order for all...

Page 23: ...to jack up the mowing machine use a jack and supports When jacking up proceed as follows Place the jack under the gearbox on the rear axle and jack up the rear part of the machine Put two supports und...

Page 24: ...imum Then retighten both M12 nuts 1 7 12 CHECK AND ADJUSTMENT OF TRAVEL DRIVE BELT The belt is tensioned correctly if it sags approx by 1 5 cm when the force of 4 kg is applied in the mid distance bet...

Page 25: ...washer under the nut with slight resist ance Loosen locking nut 2 and turn nut 1 in the clockwise direction and check the tension of the belt The belt is tensioned correctly if it sags approx by 0 5...

Page 26: ...ng mechanism drive 45 55 Nm 7 14 Screw 10x25 KL 100 RIPP of tension pulley arm of mowing mechanism drive belt 55 65 Nm 7 14 Steering unit M8x30 screw of steering gear segment 15 25 Nm 7 11 M12 nut of...

Page 27: ...s of mowing by selecting the suitable gear The engine should run with the gas valve fully open When mowing high grass first mow once with the mowing mechanism in the high position then mow again with...

Page 28: ...ng Check the belt guide If need be carry out the adjustment Check the pulleys to see if they are not damaged If need be replace them Check the gap of the travel clutch mechanism In case of deviations...

Page 29: ...The best way to ensure the maximum serviceability of the mowing machine for the next season is an annual check and adjustment by an authorized service 10 MACHINE DISPOSAL The mowing machine user is o...

Page 30: ...4 42011 Bagnolo in Piano Reggio Emilia Italy Member of the YAMA group Producer Seco GROUP a s Pob e n 44 362 Praha 8 division 02 AGS Ji n Jungmannova 11 50648 Ji n CZECH REPUBLIC 18565_obal_EMAC qxd...

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