ELGO Electronic P40-000 Series Operating Manual Download Page 58

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Disturbances, Maintenance, Cleaning

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17.3

Maintenance

The device is maintenance-free.

WARNING!

Danger through non-conventional maintenance!

Non-conventional maintenance can lead to severe injuries and damage of property.

Therefore:

Maintenance works may only be completed by staff that has been authorized and trained by the operator.

17.4

Cleaning

WARNING!

The device can only be cleaned with a damp cloth, do not use aggressive cleanser!

Summary of Contents for P40-000 Series

Page 1: ...LCD display with 7 menu languages 16 freely configurable inputs outputs Optionally with 12 bit analog output Useful functions like referencing tool offset and batch counter Simple and intuitive handli...

Page 2: ...z Str 1 D 78239 Rielasingen Worblingen Technical Support 49 0 7731 9339 0 49 0 7731 2 13 11 info elgo de Document No 799000347 Document Name P40 000 MA E_30 18 Document Revision Rev 10 Issue Date 2018...

Page 3: ...s 9 3 1 Essential P40 Features 9 3 2 Operating Modes 9 4 Technical Data 10 4 1 Identification 10 4 2 Dimensions 10 4 3 Technical Data Controller 11 5 Installation and First Start Up 12 5 1 Operating A...

Page 4: ...es 47 14 2 Parameter Axis Times 47 14 3 Parameter Axis Analog optional 48 14 1 Parameter Axis Measuring System optional 48 14 2 Parameter Axis Settings 49 14 3 System Setup 50 14 4 System Times 50 15...

Page 5: ...ug arrangement 53 Figure 16 Connection example diagram 56 Table Directory Table 1 Error Messages and Error Handling 46 Table 2 Axis parameter list Distances 47 Table 3 Axis parameter list Times 47 Tab...

Page 6: ...r to avoid accidents damage and injuries Warning notes DANGER This symbol in connection with the signal word Danger indicates an immediate danger for the life and health of persons Failure to heed the...

Page 7: ...device if you have understood the operating manual The operating company is obliged to take appropriate safety measure The initial operation may only be performed by qualified and trained staff Select...

Page 8: ...ty Instructions for Transport Unpacking and Loading CAUTION Transport the package box palette etc professionally Do not throw hit or fold it 2 9 Handling of Packaging Material Notes for proper disposa...

Page 9: ...LOW can be parametrized 2 Optionally 18 via unregulated 12 bit analog output 10 V 3 Optionally 18 via regulated 12 bit PID analog output 10 V The P40 controller is with 24 VDC 10 20 For an alternativ...

Page 10: ...f the sensor and gives the exact type designation 18 with the corresponding part number Furthermore the type label contains a unique traceable device number When corresponding with ELGO please always...

Page 11: ...mable assignment and switching logic active HIGH LOW Input current pin max 10 mA Pulse time for inputs min 300 ms Input frequency max 100 kHz higher on request Analog inputs option 1 2 analog inputs 1...

Page 12: ...d for switchboard mounting During work on the switchboard all components must be de energized if there is a danger of touching the energized parts protection against contacts Wiring works may only be...

Page 13: ...to exit the parameter level or a submenu press shortly Select or confirm ENTER button Cursor navigation down Cursor navigation up Functional keys depending on menu level and operating mode Delete or r...

Page 14: ...ns NOTE The display elements can vary depending on operating mode and configuration Program number Symbol operating mode Absolute incremental position Browse through data blocks Program block number T...

Page 15: ...the respective axis Moves the axis in negative direction Moves the axis in positive direction Referencing of the respective axis Use the cursor to select the desired axis and press the F2 button long...

Page 16: ...osition target value is an incremental position Displays the target value of the respective axis Input field for quantity Referencing of the respective axis Use the cursor to select the desired axis a...

Page 17: ...program block Displays the actual position of the respective axis Displays the target value of the respective axis Input field for quantity Previous program block Next program block 7 1 3 1 Create a...

Page 18: ...Y axis settings reference mode the following applies Mode 1 3 5 7 The F2 key must be pressed for minimum 2 seconds With a dual axis controller the reference symbol of the corresponding axis has to be...

Page 19: ...marked otherwise can only be changed after entering the password resp PIN code PIN CODE 250565 Service press ESC for 3 seconds parameter axis system password diagnosis contrast X axis distances times...

Page 20: ...g speeds etc Times Access to parameters concerning times e g position reached zero speed monitoring rotary encoder etc Settings Access to the general axis parameters Slow forward Creep forward Correc...

Page 21: ...mand is then moved forward by 0 2 mm At first start up the initial setting of the stop offset is 0 in order to be able to calibrate the overrun accu rately For an exact positioning the stop offset sho...

Page 22: ...errors will add up Example Entered Value 0 2 mm i e Tolerance Window 0 2 mm Internal actual value 99 8 mm Displayed actual value 100 0 mm Target Value 100 0 mm NOTE Before starting up initially the t...

Page 23: ...n max This value should be set between the largest length position to be processed and the maximum length resp shortly before the mechanical switch end position Factor The factor for analysis of the p...

Page 24: ...meter Axis Times This menu is used to set relevant time parameters for the X and Y axis separately A detailed description of these parameters can be found on the next pages Distances Access to paramet...

Page 25: ...hing the target position and only after the expiration of the programmed time range 0 0 99 9 s in the parameter delay contr enable the output is set back With a etting of 0 the output for the control...

Page 26: ...g distances e g speeds etc Times Access to parameters concerning times e g position reached zero speed monitoring rotary encoder etc Settings Access to the general axis parameters Axis type Button man...

Page 27: ...moved by the correspondingly assigned inputs normal inverted Drive signal configuration With configuration of the drive signals different starting combinations for the corresponding speeds can be adju...

Page 28: ...gnals 1 2 3 4 Creep forward X Slow forward Fast forward X Creep backward X Slow backward Fast backward X Drive signals Mode 5 3 speeds Speed forward output signals 1 3 ascending Speed backward always...

Page 29: ...ode 3 Reference via Target value and F2 button Mode 4 Reference via Target value and external input Mode 5 Reference drive positive via parameter with F2 button Mode 6 Reference drive positive via ext...

Page 30: ...justed retract time with return Mode 4 retract to actual value adjusted retract length without return Mode 5 retract to adjusted retract length without return Mode 6 retract positive to actual value f...

Page 31: ...ter will be activated When activating the input quantity the counter will be activated Incremental positioning This parameter is used to activate the option absolute incremental positioning off no sel...

Page 32: ...t pages Distances Access to parameters concerning distances e g speeds etc Times Access to parameters concerning times e g position reached zero speed monitoring rotary encoder etc Analog Access to th...

Page 33: ...istic The P term multiplies the input value by a constant coefficient P40 At offset the difference between the target and actual value is multiplied with the entered value and shown as power sharing T...

Page 34: ...n the tolerance zone the axis will not be restarted 1 A start of the axis will be forced in the tolerance zone Stoppmodus Value Mode 0 The voltage of the analog output is set to 0 V 1 The drive is set...

Page 35: ...ibration The analogue input is designed for 0 3 3 V whereby 3 3 volts correspond to the full scale of 4095 increments 12 bits Example factory setting see figure 12 Min value 0 V 0 0 mm Max value 3 3 V...

Page 36: ...A detailed description of these parameters can be found on the next pages Setup Access to the system parameters System Times Access to system parameters concerning times I O configuration Here the in...

Page 37: ...piece counter prog In addition a next program step can be acti vated this depends on further parameters Auxiliary counter This parameter determines if an additional counter is available without auxili...

Page 38: ...es This parameter determines which modes are possible single set single set manual single set program single set manual program Pin before parameter This parameter determines if the service parameter...

Page 39: ...timeout no PIN necessary This is the time until exiting the input mode 0 0 9 9 s default setting 2 0 s Piece counter program Here the time is defined in seconds 0 0 9 9 which presents the signal quan...

Page 40: ...function of the button Setting the reference If the parameter axis X Y axis settings reference mode is set to 2 4 6 or 8 the actual value can be calibrated by activating this input Mode 2 Reference v...

Page 41: ...crement increment decrement Switch endposition min max switch end pos min switch end pos max The switch end position inputs are monitored during the positioning If a switch end position input is activ...

Page 42: ...xis times quantity reached the output is set statically when the quantity is reached When pressing START the output is reset If a wiping time between 0 1 99 9 s is entered the output will be active un...

Page 43: ...uts After selecting a function via parameter system I O configuration input function by using the navigation buttons The desired input for this function can be selected by pressing the ENTER button If...

Page 44: ...g on the selected output function The setting follows the same procedure as already described in section 10 3 3 2 Input Logic 10 4 System Default Parameters With this parameter the device can be reset...

Page 45: ...irmed by pressing button or NOTE The parameter level is saved by a password Required PIN CODE 250565 After entering the password PIN code all parameters can be edited 12 Contrast Menu This menu is use...

Page 46: ...axis X fell below Check the corresponding parameter or deacti vate the according software end position 9 3 Parameter Axis Settings 08 Software end position minimum axis Y fell below 10 Software end p...

Page 47: ...0 0 9999 9 5 0 End position min 99999 9 99999 9 2000 0 End position max 99999 9 99999 9 2000 0 Factor 0 0 9 999999 0 100000 Displacement 9999 9 9999 9 0 0 Tool correction 0 0 9999 9 0 0 Fix position...

Page 48: ...ettings axis type IN 9 5 Parameter Axis Measuring System option Table 5 Calibration of analog Inputs Function Range Default Setting Velocity 0 9999 U min 3000 Acceleration 0 9999 U s 50 P Portion 0 99...

Page 49: ...spindle forced loop without Software end position both enabled negative disabled positive disabled both disabled both enabled Hardware end position both enabled negative disabled positive disabled bo...

Page 50: ...without Number of programs 1 2 5 10 20 25 40 50 50 Next set stepping without quantity reaches quantity reaches set 1 quantity reaches Options without auxiliary function value retract without Operating...

Page 51: ...pos X max L Switch endpos Y min L Switch endpos Y max L Retract X axis H Retract Y axis H Reference X axis H Reference Y axis H Extern enable H Extern Start H Extern Stop L Piece counter X H Displacem...

Page 52: ...xis H Drive signal 3 Y axis H Drive signal 4 Y axis H Control enable X axis H Control enable Y axis H Position reached X axis H Position reached Y axis H Tolerance zone X axis H Tolerance zone Y axis...

Page 53: ...Designation Option Analog output 1 or 2 ST1 ST2 ST7 ST3 ST4 ST5 ST6 ST8 ST9 S12 MCC2 MCC1 Plug No Purpose ST1 Measuring system connection ST2 Measuring system connection only at 2 axes version ST3 ST4...

Page 54: ...0 V GND 0 V GND 2 24 VDC out 2 24 VDC out 24 VDC out 3 Start 3 NC NC 4 Stop 4 NC NC 5 Reference 5 NC Reference Y 6 Piece counter 6 NC NC 7 Retract 7 NC Retract Y 8 End min 8 NC End min Y 9 End max 9 N...

Page 55: ...al part 19 Accessories ST7 8 Analog output PID output ST9 Power Supply input 1 0 V GND 1 0 V GND 2 Analog out 2 24 VDC 3 PE 3 PE MCC1 Analog out Motor Drive Controller MCC MCC2 Analog out Motor Drive...

Page 56: ...ion reached Y Not equipped Controller enable Y Tolerance zone Y 0 V GND 24 VDC out Start Stop Reference X Counter X Retract X End min X End max X Displacement X 0 V GND 24 VDC out Reference Y Retract...

Page 57: ...ces occur in spite of all the items stated above being observed please proceed as follows 1 Installation of RC circuits via contactor coils of AC contactors e g 0 1 F 100 2 Installation of recovery di...

Page 58: ...ventional maintenance Non conventional maintenance can lead to severe injuries and damage of property Therefore Maintenance works may only be completed by staff that has been authorized and trained by...

Page 59: ...V 12 bit 2 6 A B Z PNP 24 V supply HTL 100 kHz3 1 analog input 3 3 V supply 0 customer specified Version 000 standard version 001 first special version 002 second special version etc Options X no furt...

Page 60: ...ve order designation Table 17 Accessories Order designation Description NG 13 0 Power pack for AC supply primary 115 230 VAC secondary 24 VDC 600 mA RP8 Relay card with 8 changeover relays 28 VDC 250...

Page 61: ...Accessories 61 Notes...

Page 62: ...Accessories 62 Notes...

Page 63: ...Linking of Outputs with Functions 44 Maintenance 57 58 Manual Operation 15 Menu Structure and Parameter Levels 19 Mounting Installing 12 Operating area 12 Operating Modes 9 Operational safety 6 Output...

Page 64: ...me P40 000 MA E_30 18 Subject to change 2018 ELGO Electronic GmbH Co KG ELGO Electronic GmbH Co KG Measuring Positioning Control Carl Benz Str 1 D 78239 Rielasingen Fon 49 0 7731 9339 0 Fax 49 0 7731...

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