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Electrolux KSV26HRC, Service Manual

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Electrolux KSV26HRC Service Manual Download Page 56

Page 56  KSSSI116 

Positive Lock Terminals 

 

The indoor & outdoor PCB’s are fitted with “Positive Lock Terminals”. 
 

To remove Positive Lock Terminals:

 Push the lever forward & lightly pull down on the terminal. 

Note:

 When reconnecting the Positive Lock Terminal, connect it so that the lever faces towards the 

front of the unit. 

 
 

 

 

Positive Lock Terminal arrangement. 

Summary of Contents for KSV26HRC

Page 1: ...PTY LTD Technical Services KELVINATOR INVERTER SPLIT SYSTEM AIR CONDITIONER SERVICE MANUAL Issue 4 Technical Publication Nº KSSSI116 Date 12 12 MODELS KSV26HRC KSV35HRC KSV53HRC KSV62HRC KSV70HRC KSV80HRC ELECTROLUX HOME PRODUCTS PTY LTD ABN 51 004 762 341 ...

Page 2: ...4 Indoor Outdoor Units 7 Installation Breif refer to Pages 35 to 39 Operating Temperatures Installation Site Indoor Outdoor Refrigerant Pipe Flaring Connection Connecting the Cable to the Indoor Unit Connecting the Cable to the Outdoor Unit 8 Electrical Function refer to Pages 40 to 54 Temperature Parameters Cooling Mode Dry Mode Heating Mode Defrosting Residual Heat Removal Cold Air Prevention Fa...

Page 3: ...ash Code Sequence Description Indoor Outdoor Diagnostic Display Mode Description Fault Code Condition Code Test State Description Solution 13 Wiring Diagrams refer to Pages 110 to 116 Indoor Wiring Diagrams Outdoor Wiring Diagrams 14 Temperature Sensors refer to Pages 117 to 119 Resistance Values in Accordance to Temperature 15 Disassembly refer to Pages 120 to 131 16 DRED Installation Location re...

Page 4: ...Page 4 KSSSI116 Required Qualifications Certificate in Engineering Refrigeration Air Conditioning Basic Trade Refrigerant Handling Licence ...

Page 5: ...t gas can cause frostbite When disconnecting the suction or discharge pipe of the compressor at the welded section release the refrigerant gas completely at a well ventilated place first If there is a gas remaining inside the compressor the refrigerant gas or refrigerating machine oil discharges when the pipe is disconnected and it can cause injury If the refrigerant gas leaks during the repair wo...

Page 6: ... when removing it The water inside the unit can spill and wet the furniture and floor Be sure to check that the refrigerating cycle section has cooled down sufficiently before conducting repair work Working on the unit when the refrigerating cycle section is hot can cause burns Use the welder in a well ventilated place Using the welder in an enclosed room can cause oxygen deficiency Caution Be sur...

Page 7: ...o use the specified cable to connect between the indoor and outdoor units Make the connections securely and route the cable properly so that there is no force pulling the cable at the connection terminals Improper connections can cause excessive heat generation or fire When connecting the cable between the indoor and outdoor units make sure that the terminal cover does not lift off or dismount bec...

Page 8: ...he service valve to prevent the refrigerant gas from leaking into the room The refrigerant gas itself is harmless but it can generate toxic gases when it contacts flames such as fan and other heaters stoves and ranges When replacing the coin battery in the remote controller be sure to disposed of the old battery to prevent children from swallowing it Caution Installation of a leakage breaker is ne...

Page 9: ...e if the parts and wires are mounted and connected properly and if the connections at the soldered or crimped terminals are secure Improper installation and connections can cause excessive heat generation fire or an electrical shock If the installation platform or frame has corroded replace it Corroded installation platform or frame can cause the unit to fall resulting in injury Check the groundin...

Page 10: ...Page 10 KSSSI116 Electrostatic Discharge ...

Page 11: ...Page 11 KSSSI116 ...

Page 12: ...Page 12 KSSSI116 ...

Page 13: ... Fan Type Cross flow Cross flow Fan Motor Cooling Speed SH H MH M L ML SL r min 1350 1070 1000 900 800 700 500 1350 1070 1000 900 800 700 500 Fan Motor Heating Speed SH H MH M L ML SL r min 1350 1250 1080 1030 980 900 850 Output of Fan Motor W 15 15 Fan Motor RLA A 0 07 0 07 Evaporator Form Aluminum Fin copper Tube Aluminum Fin copper Tube Pipe Diameter mm Φ7 Φ7 Row fin Gap mm 2 1 4 2 1 4 Coil Len...

Page 14: ...put of Fan Motor W 52 52 Fan Motor RLA A 0 22 0 22 Fan Motor Capacitor μF Air Flow Volume of Outdoor Unit m 3 h 1800 1800 Fan Type Axial flow Axial flow Fan Diameter mm Φ400 Φ400 Defrosting Method Automatic Defrosting Climate Type T1 T1 Isolation I I Moisture Protection IP24 IP24 Permissible Excessive Operating Pressure for the Discharge Side MPa 4 3 4 3 Permissible Excessive Operating Pressure fo...

Page 15: ...pe Cross flow Cross flow Fan Motor Cooling Speed SH H MH M L ML SL r min 1350 1070 1000 900 800 700 500 1350 1070 1000 900 800 700 500 Fan Motor Heating Speed SH H MH M L ML SL r min 1350 1150 1080 1030 980 900 850 Output of Fan Motor W 15 15 Fan Motor RLA A 0 07 0 07 Evaporator Form Aluminum Fin copper Tube Aluminum Fin copper Tube Pipe Diameter mm Φ7 Φ7 Row fin Gap mm 2 1 5 2 1 5 Coil Length LXD...

Page 16: ...0 680 Output of Fan Motor W 52 52 Fan Motor RLA A 0 22 0 22 Fan Motor Capacitor μF Air Flow Volume of Outdoor Unit m 3 h 2000 2000 Fan Type Axial flow Axial flow Fan Diameter mm 400 400 Defrosting Method Automatic Defrosting Climate Type T1 T1 Isolation I I Moisture Protection IP24 IP24 Permissible Excessive Operating Pressure for the Discharge Side MPa 4 3 4 3 Permissible Excessive Operating Pres...

Page 17: ...e CB407N00500 Fan Type Cross flow Fan Diameter Length DXL mm Φ100X765 Cooling Speed r min 1250 1150 1050 950 850 750 650 Heating Speed r min 1300 1200 1100 1000 900 800 700 Fan Motor Power Output W 25 Fan Motor RLA A 0 1 Fan Motor Capacitor μF Heater Power Input W Evaporator Form Aluminum Fin copper Tube Evaporator Pipe Diameter mm φ7 Evaporator Row fin Gap mm 2 1 5 Evaporator Coil Length LXDXW mm...

Page 18: ...49 Fan Motor Speed rpm 700 Fan Motor Power Output W 60 Outdoor Unit Air Flow Volume m 3 h 3200 Fan Type Axial flow Fan Diameter mm 520 Defrosting Method Automatic Defrosting Climate Type T1 Isolation I Moisture Protection IP24 Permissible Excessive Operating Pressure for the Discharge Side MPa 4 3 Permissible Excessive Operating Pressure for the Suction Side MPa 2 5 Sound Pressure Level Maximum dB...

Page 19: ... m 2 41 50 Indoor Unit Model of indoor unit KSV62HRC Indoor Fan Type Cross flow Fan Motor Cooling Speed SH H MH M ML L SL r min 1400 1300 1200 1100 1000 850 750 Fan Motor Heating Speed SH H MH M ML L SL r min 1400 1300 1200 1100 1000 850 750 Output of Fan Motor W 60 Fan Motor RLA A 0 Evaporator Form Aluminum Fin copper Tube Pipe Diameter mm Φ7 Row fin Gap mm 2 1 5 Coil Length LXDXW mm 903X25 4X381...

Page 20: ...Motor W 60 Air Flow Volume of Outdoor Unit m 3 h 3200 Fan Type Axial flow Fan Diameter mm Φ520 Defrosting Method Automatic Defrosting Climate Type T1 Isolation I Moisture Protection IP24 Permissible Excessive Operating Pressure for the Discharge Side MPa 4 3 Permissible Excessive Operating Pressure for the Suction Side MPa 2 5 Sound Pressure Level Maximum dB A 56 Sound Power Level Maximum dB A 66 ...

Page 21: ...m 2 46 56 Indoor Unit Model of indoor unit KSV70HRC Indoor Fan Type Cross flow Fan Motor Cooling Speed SH H MH M ML L SL r min 1400 1300 1200 1100 1000 850 750 Fan Motor Heating Speed SH H MH M ML L SL r min 1400 1300 1200 1100 1000 850 750 Output of Fan Motor W 60 Fan Motor RLA A 0 24 Evaporator Form Aluminum Fin copper Tube Pipe Diameter mm Φ7 Row fin Gap mm 2 1 5 Coil Length LXDXW mm 903X25 4X3...

Page 22: ...Motor W 90 Air Flow Volume of Outdoor Unit m 3 h 4000 Fan Type Axial flow Fan Diameter mm Φ552 Defrosting Method Automatic Defrosting Climate Type T1 Isolation I Moisture Protection IP24 Permissible Excessive Operating Pressure for the Discharge Side MPa 4 3 Permissible Excessive Operating Pressure for the Suction Side MPa 2 5 Sound Pressure Level Maximum dB A 56 Sound Power Level Maximum dB A 66 ...

Page 23: ...6 Indoor Unit Model of indoor unit KSV70CRC Indoor Fan Type Cross flow Fan Motor Cooling Speed SH H MH M ML L SL r min 1400 1300 1200 1100 1000 850 750 Fan Motor Heating Speed SH H MH M ML L SL r min Output of Fan Motor W 60 Fan Motor RLA A 0 24 Evaporator Form Aluminum Fin copper Tube Pipe Diameter mm Φ7 Row fin Gap mm 2 1 5 Coil Length LXDXW mm 903X25 4X381 Swing Motor Model MP35CS MP35CP MP24HB...

Page 24: ...Fan Motor W 90 Air Flow Volume of Outdoor Unit m 3 h 4000 Fan Type Axial flow Fan Diameter mm Φ552 Defrosting Method Climate Type T1 Isolation I Moisture Protection IP24 Permissible Excessive Operating Pressure for the Discharge Side MPa 4 3 Permissible Excessive Operating Pressure for the Suction Side MPa 2 5 Sound Pressure Level Maximum dB A 56 Sound Power Level Maximum dB A 66 Dimension WXHXD m...

Page 25: ... m 2 57 67 Indoor Unit Model of indoor unit KSV80HRC Indoor Fan Type Cross flow Fan Motor Cooling Speed SH H MH M ML L SL r min 1450 1300 1200 1100 1000 900 800 Fan Motor Heating Speed SH H MH M ML L SL r min 1400 1300 1200 1100 1000 900 800 Output of Fan Motor W 70 Fan Motor RLA A 0 28 Evaporator Form Aluminum Fin copper Tube Pipe Diameter mm Φ7 Row fin Gap mm 2 1 5 Coil Length LXDXW mm 903X25 4X...

Page 26: ...LA A 0 28 Air Flow Volume of Outdoor Unit m 3 h 4000 Fan Type Axial flow Fan Diameter mm Φ552 Defrosting Method Automatic Defrosting Climate Type T1 Isolation I Moisture Protection IP24 Permissible Excessive Operating Pressure for the Discharge Side MPa 4 3 Permissible Excessive Operating Pressure for the Suction Side MPa 2 5 Sound Pressure Level Maximum dB A 56 Sound Power Level Maximum dB A 66 D...

Page 27: ...Page 27 KSSSI116 Component Overview 1 Power cord 2 Remote controller 3 Front panel 4 Filter 5 Horizontal louver 6 Wall pipe 7 Binding tape 8 Connection pipe 9 Drain hose ...

Page 28: ...ates when the air conditioner is in COOL mode 12 LED indicator 13 Power indicator This indicator illuminates when the air conditioner is connected to the power supply 14 Drying indicator This indicator illuminates when the air conditioner is in DRY mode 15 Infrared signal receiver Note Indicators will illuminate only when the LIGHT function is activated by the remote control ...

Page 29: ...ge 29 KSSSI116 Dimensions KSV26 35CRC HRC Indoor Unit mm Models W R D H H1 H2 H3 Q Q1 S S1 KSV26CRC KSV26HRC 844 205 316 267 35 34 5 146 135 156 60 KSV35CRC KSV35HRC 896 205 316 267 35 34 5 177 160 178 80 ...

Page 30: ...Page 30 KSSSI116 KSV26CRC KSV26HRC Outdoor Unit mm KSV35CRC KSV35HRC Outdoor Unit mm ...

Page 31: ...Page 31 KSSSI116 Dimensions KSV53HRC Indoor Unit mm ...

Page 32: ...Page 32 KSSSI116 KSV53HRC Outdoor Unit Unit mm ...

Page 33: ...Page 33 KSSSI116 Dimensions KSV62 70 80CRC HRC Indoor Unit Unit mm Model W H D Q R S KSV62HRC KSV70CRC KSV70HRC KSV80HRC 1193 338 252 186 5 746 260 5 ...

Page 34: ...Page 34 KSSSI116 Outdoor Unit KSV62HRC Unit mm KSV70CRC KSV70HRC KSV80HRC Unit mm ...

Page 35: ...midifier Temperature Temperature Indoor Outdoor Indoor Outdoor 16 C 30 C 16 C 48 C 16 C 30 C 16 C 48 C Cooling Heating models MODE Cool Heat Dehumidifier Temperature Temperature Temperature Indoor Outdoor Indoor Outdoor Indoor Outdoor 16 C 30 C 16 C 48 C 16 C 30 C 15 C 24 C 16 C 30 C 16 C 48 C ...

Page 36: ...the air can be blown through the whole room 2 Select a site where the condensing water can be easily drained out and where it is easily connected for outdoor unit 3 Select a place where it is out of reach of children 4 Select the place where the wall is strong enough to with stand the full weight and vibration of the unit 5 Be sure to leave enough space to allow access for routine maintenance The ...

Page 37: ...ect sunlight or strong wind 6 Make sure that the outdoor unit is installed in accordance with the installation instructions and is convenient for maintenance and repair 7 The height difference between indoor and outdoor units is within 10 m and the length of the connecting tubing does not exceed 15 m for KSV26CRC KSV26HRC 20 m for KSV35CRC KSV35HRC 25 m for KSV53HRC KSV62HRC KSV70HRC KSV70CRC 30m ...

Page 38: ...ngers and the tighten it with a spanner and torque wrench as shown in the following figure OUTER DIAMETER mm A mm 6 35 2 5 9 52 3 0 12 70 3 5 16 3 5 OUTER DIAMETER mm TIGHTENING TORQUE N cm ADITINAL TIGHTENING TORQUE N cm 6 35 1570 160 kgf cm 1960 200 kgf cm 9 52 2940 300 kgf cm 3430 350 kgf cm 12 70 4900 500 kgf cm 5390 550 kgf cm 16 6000 611 kgf cm 6500 663 kgf cm Caution Excessive torque may cr...

Page 39: ...erminal block 4 Make the power connection cord pass through the hole at the back of indoor unit 5 Reinstall the cord anchorage and wiring cover 6 Reinstall the front panel Note All wires between indoor and outdoor units must be connected by a qualified electric contractor Electric wires must be connected correctly Improper connection may cause malfunction Tighten the terminal screws tightly After ...

Page 40: ...e of room temperature Cooling Mode Cooling Conditions and Process KSV26 35CRC HRC When the indoor ambient temperature Tamb is 2ºC above the indoor preset temperature Tpreset the unit starts cooling operation In this case the compressor and the outdoor fan operate and the indoor fan operates at set speed When indoor ambient temperature Tamb 2ºC below the indoor preset temperature Tpreset the compre...

Page 41: ...g operation In this case the compressor and the outdoor fan operate and the indoor fan operates at set speed When indoor ambient temperature Tamb 3ºC below the indoor preset temperature Tpreset the compressor and the outdoor fan stop while the indoor fan runs at set speed In cooling mode the temperature setting range is 16 30ºC Indoor unit displays operation icon cooling icon and set temperature ...

Page 42: ...pressor and outdoor fan in operation Indoor fan operates at set fan speed low fan speed quiet fan speed When indoor ambient temperature Tamb is 2ºC below indoor preset temperature Tpreset compressor outdoor fan and indoor fan operate at set fan speed low fan speed quiet fan speed Under this mode the temperature setting range is 16 30 Display displays operation icon drying icon and set temperature ...

Page 43: ...compressor and outdoor fan in operation Indoor fan operates at set fan speed low fan speed quiet fan speed When indoor ambient temperature Tamb is 3ºC below indoor preset temperature Tpreset compressor outdoor fan and indoor fan operate at set fan speed low fan speed quiet fan speed Under this mode the temperature setting range is 16 30 Display displays operation icon drying icon and set temperatu...

Page 44: ...according to cold air prevention When indoor ambient temperature Tamb is 5ºC above the indoor preset temperature Tpreset compressor and outdoor fan stop operation while indoor fan operates removing residual heat In heating mode the temperature setting range is 16 30ºC Indoor unit displays operation icon heating icon and set temperature In heating mode with the use of the remote control press IONFi...

Page 45: ... point the compressor and outdoor fan stops operation Horizontal louver rotates to a defaulted position while the indoor fan will operate at set fan speed for 60s before turning off Cold Air Prevention In heating mode in order to prevent cold air coming out during initial start up the indoor fan operation is delayed for a period of 2 minutes to allow sufficient heat to build up in the indoor coil ...

Page 46: ...ove 26ºC the unit operates in cooling mode Note The default set temperature for cooling is 25ºC cooling only units default set temperature is 25ºC B When indoor ambient temperature Tamb is below 21ºC the unit operates in heating mode Note The default set temperature for heating is 21ºC D Frequency of compressor during cooling and heating is same as that in cooling mode and heating mode respectivel...

Page 47: ...ill be adjusted automatically according to the table listed at the bottom of this page When the compressor stops operation the indoor fan operates at low fan speed A When indoor ambient temperature Tamb is above 31ºC indoor fan operates at super high fan speed B When indoor ambient temperature Tamb is 3ºC above indoor preset temperature Tpreset indoor fan operates at high fan speed C When indoor a...

Page 48: ...s the Timer Off button located on the remote control Refer attached photo Note All other functional set ups are the same as what is illustrated in the Time On Button instructions Time Change If the timer TIMER OFF or TIMER ON is reset the unit will operate according to the last timer settings If timer ON and timer OFF are set at the same time during operation of the unit the unit will keep operati...

Page 49: ...C in every hour after 2 C the temperature will be maintained after 7 hours the temperature will be decreased a further 1 C after that the unit will keep running at this temperature 3 When setting the initial temperature 28 C 29 C after turning on the Sleep function the temperature will increase 1 C in the first hour after 7 hours the temperature will be decreased a further 1 C after that the unit ...

Page 50: ...n until 8 hours of sleep temperature setting is finished The sleep curve program is finished The remote control will resume the original timer display The temperature display will return to the original setting The sleep program can be checked by selecting sleep mode 3 pressing and holding the Turbo button and then repeat pressing the turbo button to review the sleep program temperatures without p...

Page 51: ... speed operates according to the following When indoor ambient temperature Tamb is 3ºC or more below indoor preset temperature Tpreset indoor fan operates at high speed When indoor ambient temperature Tamb is 2 to 3ºC below indoor preset temperature Tpreset indoor fan operates at medium speed When indoor ambient temperature Tamb is 1 to 2ºC below indoor preset temperature Tpreset indoor fan operat...

Page 52: ...preset indoor fan operates at high speed When indoor ambient temperature Tamb is 2 to 3ºC above indoor preset temperature Tpreset indoor fan operates at medium speed When indoor ambient temperature Tamb is 1 to 2ºC above indoor preset temperature Tpreset indoor fan operates at low speed When indoor ambient temperature Tamb is the same or 1ºC above indoor preset temperature Tpreset indoor fan opera...

Page 53: ...ode not in Cooling mode Large Horizontal Louver After powering up the unit the swing motor controlling the large horizontal louver will rotate anticlockwise to position 0 If the swing function has not been activated the horizontal louver will turn clockwise to position D in HEAT mode or turn clockwise to level position L in other modes If the swing function has been activated the horizontal louver...

Page 54: ...ning and all other relevant icons are displayed in blue Memory Function If a power interruption or power failure accrues all previous functions Mode Up Down Left Right Swing light Set Temperature and Set Fan Speed are retained and reinitiated when the power returns Note Clock time cannot be memorized I FEEL Function To set the I Feel function press the I Feel button located on the remote control W...

Page 55: ...timeter to ensure the supply power is disconnected Use only insulated tools equipment Wear insulated shoes No water on the floor or working space Reduce the amount of exposed skin by covering your arms and legs Remove jewellery Rings Watches etc It is essential that you conform to all Working Live and Risk Management statutory requirements ...

Page 56: ...tted with Positive Lock Terminals To remove Positive Lock Terminals Push the lever forward lightly pull down on the terminal Note When reconnecting the Positive Lock Terminal connect it so that the lever faces towards the front of the unit Positive Lock Terminal arrangement ...

Page 57: ... on the outdoor main PCB assembly Note Even if the power supply has been disconnected high voltage power can be stored in these capacitors Discharge the capacitors with the use of a 25 or 40 Watt incandescent globe As illustrated below Electrolytic Capacitors Bulb 25 40W ...

Page 58: ...ash 1 76 Sensor Tube Temperature Indoor F2 Flash 2 76 Sensor Ambient Outdoor F3 Flash 3 75 Sensor Coil Outdoor F4 Flash 4 75 Sensor Compressor Discharge Outdoor F5 Flash 5 75 Anti High Temperature Protection F6 Flash 6 66 Anti Freeze Limit Frequency Drop FH Flash 2 Flash 2 66 Defrosting H1 Flash 1 65 Compressor Overload Protection H3 Flash 3 79 IPM Protection H5 Flash 5 72 to 74 Fan Stall Indoor U...

Page 59: ... 65 High Voltage Protection Flash 13 65 Anti Freeze Protection Flash 3 66 Anti Freeze Limit Frequency Drop Flash 4 66 Anti High Temperature Protection Flash 4 66 Communications Fault Off 69 to 71 IPM Protection Flash 4 72 to 74 Loading EEPROM Malfunction Flash 11 68 Sensor Ambient Outdoor Flash 5 75 Sensor Coil Outdoor Flash 6 75 Sensor Comp Discharge Outdoor Flash 7 75 High Temperature Prevention...

Page 60: ...Cooling LED s on the indoor display PCB flash to indicate this sequence Note The LED s flash at a 1 second rate for the required number of flashes and then a 2 second pause before repeating the 1 second rate sequence Example of LED sequence Example of fault code LED sequence Fault Code E6 Communication Standby LED indicating fault type Communication Fault Standby LED ...

Page 61: ...rate for the required number of flashes then a 2 second pause before repeating the 1 second rate sequence Note Two or more faults can appear in the one LED fault sequence Example of LED sequence Green LED Outdoor unit flashing at 1 hertz Normal communication Red LED Outdoor unit flashing at 8 times Normal operation Yellow LED Outdoor unit flashing once every two seconds Normal operation LED locati...

Page 62: ...he unit should activate in Auto mode Pressing it twice will turn the unit off If the unit can be operated by the forced operations button the red stand by light was on check the remote controller If the unit can be operated by the forced operations button the red stand by light was off replace the display PCB assembly If the unit cannot be operated by the use of the remote control or the forced op...

Page 63: ...n switch to the Active In Neutral connector points located on the indoor PCB If supply power is available at the above connector points yet the unit can still not be operated by the remote control or the forced operation button replace the indoor PCB Active Neutral Supply voltage points from service cord to indoor PCB ...

Page 64: ...cess 5 This indicates the need to use the remote controller to initiate a selected Test State This is achieved by pressing the Light button 5 times within three seconds Note Where there is a referral to DRED This indicates the unit in question is fitted with a Demand Response Electrical Device that enables the compressor to operate at various capacities 75 of total capacity 50 of total capacity co...

Page 65: ...Delayed Red LED Outdoor unit flashing 3 times Anti High Temperature Protection Check the indoor coil for airflow obstructions Check the indoor fan motor for correct operation H1 Indoor unit Indoor Heating flashing 1 time Yellow LED Outdoor unit flashing 2 times Defrosting PL Indoor unit Yellow LED Outdoor unit flashing 12 times Low Voltage Protection Check supply voltage PH Indoor unit Yellow LED ...

Page 66: ...heck the refrigerant charge Check for blockages within the refrigeration system Check the evaporator fan for correct operation FH Indoor Unit Condition Code Remote Control Access 3 Indoor Heating Cooling LED flash 2 times Red LED Outdoor unit flashing 4 times Anti Freeze Limit Frequency Drop Check if the filters are blocked on the indoor unit Check the refrigerant charge Check for blockages within...

Page 67: ...Code Remote Control Access 5 Compressor Rated Frequency Test State Set remote control Cooling mode 18ºC Heating mode 29ºC P2 Indoor Unit Condition Code Remote Control Access 5 Compressor Maximum Frequency Test State Set remote control Cooling mode 19ºC Heating mode 30ºC P3 Indoor Unit Condition Code Remote Control Access 5 Compressor Medium Frequency Test State Set remote control Cooling mode 17ºC...

Page 68: ...ellow LED Outdoor unit flashing 11 times Loading EEPROM malfunction Check if the Program Chip is anchored correctly to the outdoor PCB Note If the Program Chip is correctly anchored yet EE fault still exists replace the outdoor PCB assembly Program Chip on outdoor PCB ...

Page 69: ...ient temperature If the Communication fault has not cleared Check for supply voltage at the following points Between the Active Out Neutral points on the indoor PCB Between the Active Neutral points on the indoor terminal block Between the Active Neutral points on the outdoor terminal block Between the Active Neutral points on the outdoor PCB Active Neutral points on outdoor terminal block Active ...

Page 70: ...rminal point on the outdoor PCB Note When checking the continuity between the indoor terminal block the outdoor terminal block disconnect the COM U Active wires on the indoor terminal block and then attach them together This will create a circuit that can then be tested between the COM U Active terminal points on the outdoor terminal block COM U terminal point on indoor PCB Communication terminal ...

Page 71: ...e Reactor as listed below Orange terminal point on outdoor PCB to orange terminal point on Reactor White terminal point on outdoor PCB to white terminal point on Reactor Check the continuity of the reactor If open circuit change it Orange White connecting wires from outdoor PCB to Reactor Resistance reading of Reactor ...

Page 72: ... these three spade terminal points Note The resistance value should be the same across any terminal combination Note The resistance values will change in accordance to Capacity Ambient temperatures If there is an open circuit or infinite resistance reading from these points then measure the resistance value from the spade terminals on the compressor If all resistance checks are okay continue to th...

Page 73: ... any terminal combination of the U V W spade terminal points Note All continuity checks should read open circuit If a circuit or resistance value is measured replace the outdoor main PCB If all continuity checks read open circuit reconnect the Blue U Yellow V Black W wires then check the DC output illustrated on the following page IPM spade terminal connection points ...

Page 74: ...0V DC between the following points Negative DC positive DC U Negative DC positive DC V Negative DC positive DC W If 100V DC is not available at each of the above test points replace the main outdoor PCB Negative Positive DC test points on main outdoor PCB ...

Page 75: ...Outdoor Compressor Discharge Sensor Check the Condenser Coil Outdoor Ambient Compressor Discharge triple point sensor plug for correct connection Check the continuity of each individual sensor if anyone of the sensors is open circuit replace the complete triple connector plug assembly Note If all the above checks relating to the sensors wiring have been completed yet the error code still exists re...

Page 76: ...p Sensor Failure Check the Indoor Ambient Indoor Tube sensors for correct connection Check the continuity of the relevant sensor if the sensor is open circuit change it Note If all the above checks relating to the sensors wiring have been completed yet the error code still exists replace the indoor PCB Room Tube temperature sensors on indoor PCB ...

Page 77: ... for correct termination Check for DC voltage between the Black Yellow wires located at the DC Motor connector plug Cooling Mode Heating Mode 1 speed 3 02 Volts DC 1 speed 3 33 Volts DC 2 speed 3 18 Volts DC 2 speed 3 45 Volts DC 3 speed 3 37 Volts DC 3 speed 3 56 Volts DC 4 speed 3 54 Volts DC 4 speed 3 66 Volts DC 5 speed 3 68 Volts DC 5 speed 4 00 Volts DC Turbo speed 4 32 Volts DC Turbo speed ...

Page 78: ... motor is not operating check the three pin DC Motor connector plug for correct termination to the outdoor PCB With the unit set in heating or cooling mode depending on ambient conditions Check for DC voltage from the points illustrated below located on the main outdoor PCB Red Yellow wires 13 Volts DC Red White wires 13 Volts DC Red Yellow White wires on three pin outdoor DC Motor connector plug ...

Page 79: ...he indoor outdoor coils Correct operation of the four way reversing valve Check the compressor Over Temperature connector plug located on the outdoor PCB for correct termination continuity to the over temperature protector Check the over temperature protector located next to the three compressor terminals Note This over temperature protector is normally closed Compressor over temperature plug on o...

Page 80: ...door outdoor units are from two different model types the LP fault code will be displayed C5 Indoor unit Indoor Standby LED flashing 15 times Jumper Cap Malfunction Check the Jumper Cap for correct termination to the indoor PCB Note If the Jumper Cap is correctly terminated yet the C5 fault still exists replace the indoor PCB assembly Jumper Cap location on indoor PCB ...

Page 81: ... Sensor for correct termination continuity Check the Low Pressure Sensor located next to the compressor Note This sensor is normally closed Check the refrigerant charge by removing the two Spade Terminals connected to the low pressure sensor fitting them together to complete the circuit Check for restrictions within the capillary tube refrigeration system Connector plug for low pressure sensor Res...

Page 82: ...ection F6 Flash 6 93 Anti Freeze Limit Frequency Drop FH Flash 2 Flash 2 92 Defrosting H1 Flash 1 89 Compressor Overload Protection H3 Flash 3 102 IPM Protection H5 Flash 5 100 Fan Stall Indoor Unit H6 Flash 11 103 104 System Pressure to High H7 Flash 7 89 PFC Protection HC Flash 6 90 Outdoor DC Fan Motor Malfunction L3 Flash 23 105 106 Start Up Failure Lc Flash 11 99 Indoor Outdoor Units Don t Ma...

Page 83: ... Valve Malfunction On Off Flashing Off 91 Anti Freeze Protection On Off On Off 92 Anti Freezer Limit Frequency Drop On On On Off 92 IPM Over Temperature Limit On On On Flashing 93 Anti High Temperature Protection On Off Flashing Flashing 93 Compressor Current Out of Normal Range Off Flashing Off Off 94 IPM High Temperature Protection On Off Flashing On 94 Drop in Supply Voltage Off On On On 94 Com...

Page 84: ...Cooling LED s on the indoor display PCB flash to indicate this sequence Note The LED s flash at a 1 second rate for the required number of flashes and then a 2 second pause before repeating the 1 second rate sequence Example of LED sequence Example of fault code LED sequence Fault Code E6 Communication Standby LED indicating fault type Communication Fault Standby LED ...

Page 85: ...n Off Flash or remain On to indicate this fault code sequence Example of LED sequence Green D16 D43 LED Outdoor unit On Normal Communication Normal Operation Red D30 D40 LED Outdoor unit On Normal Communication Normal Operation Yellow D5 LED Outdoor unit On Normal Communication Normal Operation Orange D6 LED Outdoor unit On Normal Communication Normal Operation LED locations on outdoor PCB Fault c...

Page 86: ...the unit should activate in Auto mode Pressing it twice will turn the unit off If the unit can be operated by the forced operations button the red stand by light was on check the remote controller If the unit can be operated by the forced operations button the red stand by light was off replace the display PCB assembly If the unit cannot be operated by the use of the remote control or the forced o...

Page 87: ...n switch to the Active In Neutral connector points located on the indoor PCB If supply power is available at the above connector points yet the unit can still not be operated by the remote control or the forced operation button replace the indoor PCB Active Neutral Supply voltage points from service cord to indoor PCB ...

Page 88: ...erral to DRED This indicates the unit in question is fitted with a Demand Response Electrical Device that enables the compressor to operate at various capacities 75 of total capacity 50 of total capacity compressor off Note The DRED device is provided controlled by the local electrical authorities help control peak demand periods Fault Code Descriptions E4 Indoor Unit Compressor Discharge High Tem...

Page 89: ...D Outdoor unit Off Red D30 LED Outdoor unit On Faulty Program Chip on outdoor PCB Replace Outdoor PCB H1 Indoor unit Defrosting Indoor Heating flashing 1 time Yellow LED Outdoor unit flashing 2 times H7 Indoor Unit System Pressure to High Delayed Indoor Heating LED flash 7 times Yellow D5 LED Outdoor unit Off Orange D6 LED Outdoor unit Flashing Green D16 LED Outdoor unit On Red D30 LED Outdoor uni...

Page 90: ... Orange D6 LED Outdoor unit On Green D16 LED Outdoor unit On Red D30 LED Outdoor unit Off Check supply voltage PH Indoor unit High Voltage Protection Indoor Cooling LED flashing 11 times Yellow D5 LED Outdoor unit Off Orange D6 LED Outdoor unit On Green D16 LED Outdoor unit Off Red D30 LED Outdoor unit Flashing Check supply voltage P7 Indoor unit IPM Sensor Circuit Malfunction Indoor Heating LED f...

Page 91: ...ng 13 times Remote Control Access 4 Yellow D5 LED Outdoor unit Off Orange D6 LED Outdoor unit On Green D16 LED Outdoor unit Flashing Red D30 LED Outdoor unit On Change Outdoor PCB Assembly U7 Indoor unit 4 Way Valve Malfunction Delayed Indoor Cooling LED flashing 20 times Yellow D5 LED Outdoor unit On Orange D6 LED Outdoor unit Off Green D16 LED Outdoor unit Flashing Red D30 LED Outdoor unit Off C...

Page 92: ...n D16 LED Outdoor unit On Red D30 LED Outdoor unit Off Check if the filters are blocked on the indoor unit Check the refrigerant charge Check for blockages within the refrigeration system Check the evaporator fan for correct operation FH Indoor Unit Anti Freeze Limit Frequency Drop Indoor Heat Cooling LED flash 2 times Remote Control Access 4 Yellow D5 LED Outdoor unit On Orange D6 LED Outdoor uni...

Page 93: ...oor unit Off Green D16 LED Outdoor unit Flashing Red D30 LED Outdoor unit Flashing Check the outdoor coil for airflow obstructions Check the outdoor fan motor for correct operation PO Indoor Unit Remote Control Access 5 Compressor Minimum Frequency Test State Set remote control in Cooling mode 16ºC or Heating mode 27ºC P1 Indoor Unit Remote Control Access 5 Compressor Rated Frequency Test State Se...

Page 94: ...tructions P8 Indoor Unit IPM High Temperature Protection Indoor Heating LED flash 19 times Remote Control Access 4 Yellow D5 LED Outdoor unit On Orange D6 LED Outdoor unit Off Green D16 LED Outdoor unit Flashing Red D30 LED Outdoor unit On Check the outdoor coil for airflow obstructions Check operation of outdoor fan motor U3 Indoor unit Drop in Supply Voltage Indoor Heating LED flashing 20 times ...

Page 95: ...not cleared Check for DC voltage at the following points on the outdoor PCB while in Standby Mode Note The following DC voltage checks can only be conducted within a 5 minute time frame as supply power to the outdoor PCB will be cut 5 minutes after initial power up Between the Negative Positive points of the capacitor Note Voltage range should be 15 56V DC Between GND C36 Note Voltage range should...

Page 96: ... Active Neutral points on the indoor terminal block Between the Active Neutral points on the outdoor terminal block Between the Active Neutral solder points on the outdoor PCB Active Neutral supply voltage points on outdoor terminal block Active Neutral supply voltage points on indoor terminal block Active Out Neutral supply voltage points on indoor PCB Active Neutral supply voltage points on outd...

Page 97: ...he indoor terminal block the outdoor terminal block disconnect the Communication Active wires on the indoor terminal block and then attach them together This will create a circuit that can then be tested between the Communication Active terminal points on the outdoor terminal block Note If the Active Neutral Communication supply voltage continuity checks are okay yet E6 fault code still exists rep...

Page 98: ...t On Check the continuity of the connecting wires from the outdoor PCB to the Reactor as listed below Solder point Orange wire on outdoor PCB to Orange wire terminal point on Reactor Solder point White wire on outdoor PCB to White wire terminal point on Reactor Check the continuity of the reactor If open circuit change it Terminal points of Reactor Solder points of Reactor on outdoor PCB Resistanc...

Page 99: ...mp U solder points on the outdoor PCB If there is an open circuit reading from any of these points then check the following Measure the resistance value from the spade terminals on the compressor Check the three point plug located on the harness that runs between the main outdoor PCB the compressor Note The resistance value should be the same across any terminal combination If all resistance check...

Page 100: ... Comp V Open Circuit Positive to Comp W Open Circuit Note All the above resistance readings should read Open circuit Note If any of the above readings are a Short circuit replace the outdoor PCB While the unit is in operation mode Heating or Cooling check the DC output on the outdoor PCB D10 Diode as illustrated below D10 Diode 15V DC Note If reading is 13 5V DC or 18V DC replace the outdoor PCB I...

Page 101: ...lash 5 times Yellow D5 LED Outdoor unit Off Orange D6 LED Outdoor unit Off Green D16 LED Outdoor unit Flashing Red D30 LED Outdoor unit Flashing Check the Condenser Coil Outdoor Ambient Compressor Discharge triple point sensor plug for correct connection Check the continuity of each individual sensor if anyone of the sensors is open circuit replace the complete triple connector plug assembly Refer...

Page 102: ... the Indoor Ambient Indoor Tube sensors for correct connection Check the continuity of the relevant sensor if the sensor is open circuit change it Refer pages 117 to 119 for resistance values Note If all the above checks relating to the sensors wiring have been completed yet the error code still exists replace the indoor PCB Room Tube temperature sensors on indoor PCB ...

Page 103: ...ode Measure for DC voltage at the following voltage check points located on the indoor PCB Between terminals 1 2 280 310V DC Between terminals 2 3 15V DC Note If the above DC voltage checks are not available replace the main indoor PCB assembly Note If the above DC voltage checks are okay continue to the next page DC voltage check points on indoor fan motor plug ...

Page 104: ...move the five pin DC Motor connector plug check the resistance value from the following points Yellow White 155 K ohms Yellow Black 100 K ohms Note If the resistance values of the fan motor are okay replace the indoor PCB Note These resistance values may vary in accordance to capacity ambient temperatures Five pin indoor DC Motor connector plug located on indoor PCB Five pin connector Plug indoor ...

Page 105: ...nation to the outdoor PCB Remove the three pin DC Motor connector plug check the resistance value from the points illustrated below KSV53HRB Blue Orange 54 K ohms Blue Grey 54 K ohms Blue Brown 54 K ohms KSV62HRC KSV70CRC KSV70HRC KSV80HRC Blue Orange 41 K ohms Blue Grey 41 K ohms Blue Brown 41 K ohms Note If the resistance values of the fan motor are okay replace the outdoor PCB Note These resist...

Page 106: ...nce value from the points illustrated below KSV53HRB Blue Orange 11 K ohms Blue Grey 11 K ohms Blue Brown 11 K ohms KSV62HRC KSV70CRC KSV70HRC KSV80HRC Blue Orange 11 K ohms Blue Grey 11 K ohms Blue Brown 5 K ohms Note If the resistance values of the fan motor are okay replace the outdoor PCB Note These resistance values may vary in accordance to capacity ambient temperatures DC Motor connector pl...

Page 107: ...r air flow across the indoor outdoor coils Correct operation of the four way reversing valve Check the compressor over temperature Connector Plug located on the underside of the outdoor PCB for correct termination continuity to the Spade Terminals on the over temperature protector Check the Over Temperature Protector located next to the three compressor terminals Note This over temperature protect...

Page 108: ...ndoor outdoor units are from two different model types the LP fault code will be displayed C5 Indoor unit Jumper Cap Malfunction Indoor Standby LED flashing 15 times Check the Jumper Cap for correct termination to the indoor PCB Note If the Jumper Cap is correctly terminated yet the C5 fault still exists replace the indoor PCB assembly Jumper Cap location on indoor PCB ...

Page 109: ...side of the outdoor PCB the two Spade Terminals located on the Low Pressure Sensor for correct termination continuity Check the Low Pressure Sensor located next to the compressor Note This sensor is normally closed Check the refrigerant charge by removing the two Spade Terminals connected to the low pressure sensor fitting them together to complete the circuit Check for restrictions within the cap...

Page 110: ...Page 110 KSSSI116 Wiring Diagrams KSV26 35 53CRC HRC Indoor ...

Page 111: ...Page 111 KSSSI116 KSV62 70 80CRC HRC Indoor ...

Page 112: ...Page 112 KSSSI116 KSV26 35CRC Outdoor ...

Page 113: ...Page 113 KSSSI116 KSV26 35HRC Outdoor ...

Page 114: ...Page 114 KSSSI116 KSV53 62HRC Outdoor ...

Page 115: ...Page 115 KSSSI116 KSV70CRC Outdoor ...

Page 116: ...Page 116 KSSSI116 KSV70 80HRC Outdoor ...

Page 117: ... 2 73 2 358 112 0 717 4 60 23 35 9 779 74 2 28 113 0 697 3 57 18 36 9 382 75 2 206 114 0 678 2 54 31 37 9 003 76 2 133 115 0 66 1 51 59 38 8 642 77 2 064 116 0 642 0 49 02 39 8 297 78 1 997 117 0 625 1 46 6 40 7 967 79 1 933 118 0 608 2 44 31 41 7 653 80 1 871 119 0 592 3 42 14 42 7 352 81 1 811 120 0 577 4 40 09 43 7 065 82 1 754 121 0 561 5 38 15 44 6 791 83 1 699 122 0 547 6 36 32 45 6 529 84 1...

Page 118: ...59 73 3 144 112 0 956 4 80 31 35 13 04 74 3 04 113 0 93 3 76 24 36 12 51 75 2 94 114 0 904 2 72 41 37 12 76 2 844 115 0 88 1 68 79 38 11 52 77 2 752 116 0 856 0 65 37 39 11 06 78 2 663 117 0 833 1 62 13 40 10 62 79 2 577 118 0 811 2 59 08 41 10 2 80 2 495 119 0 77 3 56 19 42 9 803 81 2 415 120 0 769 4 53 46 43 9 42 82 2 339 121 0 746 5 50 87 44 9 054 83 2 265 122 0 729 6 48 42 45 8 705 84 2 194 12...

Page 119: ...51 41 63 10 93 102 3 129 14 342 8 25 49 19 64 10 54 103 3 04 13 323 9 26 47 08 65 10 18 104 2 955 12 306 2 27 45 07 66 9 827 105 2 872 11 289 6 28 43 16 67 9 489 106 2 792 10 274 29 41 34 68 9 165 107 2 715 9 259 3 30 39 61 69 8 854 108 2 64 8 245 6 31 37 96 70 8 555 109 2 568 7 232 6 32 36 38 71 8 268 110 2 498 6 220 5 33 34 88 72 7 991 111 2 431 5 209 34 33 45 73 7 726 112 2 365 4 198 3 35 32 09...

Page 120: ...orting the display PCB Unclip the display PCB harness let it hang to one side Then by pressing the supporting bracket inwards unclip remove the filter cover panel Remove Filter Electric Box Cover 2 Unclip the two filters pull downwards Unscrew the single screw holding the wiring cover 2 into position remove Screw Electric box cover 2 Filter Screw small gauge Phillips Head Panel PCB display ...

Page 121: ... pop out Then bend the centre of the louver towards you until one side is dislodged from its pivot support Then remove Removal of Front Case Assembly Remove the 9 screws fixing the front case into position Unclip the three supporting clamps located at the top back of the front case and then simply pull the case assembly evenly towards you Bush Pivot Louver Main Screw Clamp ...

Page 122: ...Ambient Sensor from its supporting clips located on the right hand side of the indoor control box Unscrew all relevant Earth Screws Unscrew the plasma generator away from its mounting point Slide out the indoor PCB Note The Fan Motor Step Motor connection plugs might need to be removed to gain full access to the indoor PCB Clip Cover 1 Electric Box Harness Support Screw Earth Sensor Indoor tube Ge...

Page 123: ...o the chassis Carefully dislodge each side of the evaporator from the chassis the supporting clamp Then remove the evaporator Remove the four screws supporting the fan motor cover into position Then remove the cover Loosen off the locking screw located on the fan blade spindle Carefully slide out the fan motor shaft away from the fan blade Screw Clamp Pipe Connection Evaporator assembly Screw Clam...

Page 124: ...ing the connection pipe clamp Then remove the clamp Remove the three screws supporting the evaporator side cover Remove the two screws supporting the fan motor cover into position Carefully dislodge each side of the evaporator from the chassis Then remove the evaporator Loosen off the locking screw located on the fan blade spindle Remove the four screws supporting the fan motor into position Caref...

Page 125: ... the four screws supporting the rear grill to the side panels Then lift off Remove Front Panel Assembly Remove the four screws supporting the front panel into position Then lift off Remove Right Side Panel Assembly Remove the six screws supporting the right hand side panel into position Then lift off Screw Screw Top cover Front Panel Assy Screw Rear Grill Screw Right Side Panel Assy ...

Page 126: ... off the four supporting bolts Note To completely remove the fan motor away from the unit you will also need to unclip the connecting harness attached to the outdoor PCB Remove Outdoor Electric Box Assembly To remove the top PCB cover unscrew the left right side screws Then lift off Disconnect all relevant wiring Remove the two screws that anchor the electronic box assembly to the supporting frame...

Page 127: ... Remove the single screw that attaches the electronic coil to the four way valve Then slide off the coil Note Before removing the four way valve ensure the replacement four way valve assembly including connecting piping is on hand Four Way Valve Assy ...

Page 128: ...l Handle Remove all screws around the sides of the top panel Then remove the top panel Remove the single screw supporting the handle Then push down remove Remove the six screws supporting the rear grill to the side panels Then lift off Screw s Top Panel Handle Wiring Cover Screw s Grille ...

Page 129: ...Page 129 KSSSI116 Remove the two screws supporting the front side panel Then push down remove Front Side Panel ...

Page 130: ...move all screws surrounding the front panel Then lift off Remove all screws surrounding the side panel Then lift off Remove the nut holding the condenser fan blade onto the fan motor shaft Then slide the fan blade off the shaft Nut Fan Blade Screw s Front Panel Front Grill Right Side Panel Screws Screw s ...

Page 131: ...Then lift off Remove all plug wiring connections from the outdoor PCB to the various components Remove the four screws located in each top corner of the PCB Press the heat sink upwards while unclipping the plastic surround that supports the PCB in place Then lift out Remove 4 Way Valve Remove the single screw that attaches the electronic coil to the four way valve Then slide off the coil Note Befo...

Page 132: ... DRED Network Cable Insert the network cable located at the rear corner behind the terminal block of the indoor unit according to the attached photo Anchor the DRED network cable according to the attached photo by the use of a zip tie ...

Page 133: ...Page 133 KSSSI116 ...

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