Electrolux ICON Professional E48DF76EPS Service Manual Download Page 16

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NOTE: Always consult local and / or national

electric codes. Refer to Product
Installation Guide for detailed installation
instructions on the web at
www.electroluxusa.com.

High standards of quality at Electrolux
Major Appliances mean we are constantly
working to improve our products. We
reserve the right to change specifications
or discontinue models without notice.

35 15/16”

Summary of Contents for ICON Professional E48DF76EPS

Page 1: ...1 30 36 48 INCH DUAL FUEL RANGES SERVICE MANUAL 5995461133 5 2006 ...

Page 2: ...f the gas supply and allow any residual gas to dissipate for 10 to 20 minutes 3 Never interfere with the proper operation of any safety device 4 USE ONLY REPLACEMENT PARTS CATALOGED FOR THIS APPLIANCE SUBSTITUTIONS MAY DEFEAT COMPLIANCE WITH SAFETY STANDARDS SET FOR HOME APPLIANCES 5 GROUNDING The standard color coding for safety ground wires is GREEN or GREEN with YELLOW STRIPES Ground leads are ...

Page 3: ... grates 14 Third element European convictions system 14 Vantage flame 14 Sealed cooktop spill basin 14 24 optional backsplash 14 Control panel features 15 Cooktop 15 Oven cavity 15 Additional features 15 Accessories 15 Black knobs 15 Backsplash 15 Cut out dimensions 15 48 inch duel fuel freestanding range 17 Smooth glide on racks 17 Six burner interlocking grates 17 Third element European convicti...

Page 4: ...he burner flame height 33 Energy saving tips 34 Getting started 35 Installing and removing the oven rack supports 35 Removing and replacing the oven racks 35 Arranging oven racks 36 Recommended rack position for broiling baking and roasting 36 Baking layer cakes with 1 or 2 oven racks 36 Air circulation in the oven 37 Companion oven 37 Setting oven control 37 Selector knob function 37 Oven functio...

Page 5: ... a grounded supply wire or a grounded cold water pipe 67 Making the gas connection 68 Installing the range 68 Installing the burner components 68 Operation 69 SECTION C THEORY OF OPERATION 70 Gas flow 70 Top burner ignition and reignition system 73 Oven operation 74 Air movement in the oven during convection bake and convection roast 76 Cooling blower air movement 77 The self cleaning cycle 78 SEC...

Page 6: ...ay support 92 Removing the side spill tray support 92 Removing the burner tube assembly 92 Removing the igniter module 93 Removing the electronic oven control board 94 Removing the oven light transformer 94 Removing the oven high temp limit 95 Removing the oven door handle 95 Removing the oven door 96 Removing the oven door seal 96 Removing the oven door inner liner 96 Removing the oven door cams ...

Page 7: ...r 105 Removing the back cover 105 Removing the convection fan motor 106 Removing the air channel cover 106 Removing the air channel 107 Removing the cooling fan assembly 107 Removing the cooling fan assembly cover 107 Removing the remove oven rack switch 107 Removing the pressure regulator 108 Removing the side panel 108 Removing the side filler 36 models 109 Removing the door rollers 110 ...

Page 8: ...be Check the resistance of the oven temperature probe it should be between 1050 1100 ohms If good replace electronic control board Shorted temperature probe Check the resistance of the oven temperature probe it should be between 1050 1100 ohms If good replace the electronic control board Max unlock Time Set the oven up for a clean cycle Does the latch motor turn exceeded motor No Check the voltage...

Page 9: ...otor door latch latch mechanism If zero replace electronic control board Yes Check the phase and lock switches They should be closed with the door locked and open with a door unlocked If the switch check good replace the electronic control board Inter processor Replace electronic control Board communications failure motor door latch Resistance chart Oven sensor 1050 to 1100 ohms Bake element large...

Page 10: ...tor is defective Temperature selector The temperature selector usually fails open or intermittent When this happens the oven will not operate in any function To test the temperature selector in the field 1 Measure the resistance between pins one and three If the reading is between 7000 and 13 000 ohms go to step 2 If the reading is not between 7000 and 13 000 ohms the temperature selector is defec...

Page 11: ... 5 beyond bottom of cabinets Note Refer to Product Installation Guide for detailed instructions on the web at www electroluxusa com Smooth Glide Oven Racks Imagine oven racks that glide with unparalleled ease and extend fully for effortless access to your meal We designed a centered easy grip handle and a patented ball bearing rack system for smooth gliding performance with the touch of a finger F...

Page 12: ...onventional Rack 1 ADDITIONAL FEATURES 6 Stainless Steel Backsplash Yes Full Stainless Steel Side Panels Yes Professional Handle Yes Fully Adjustable Heavy Duty Legs Yes ACCESSORIES Broil Pan and Insert Included Stainless Steel Cleaner Included Griddle Included Wok Ring Included Simmer Plate Included Black Knobs Black Burner Knob Optional Black Thermostat Knob Optional Black Oven Selection Knob Op...

Page 13: ...lation Guide for detailed installation instructions on the web at www electroluxusa com High standards of quality at Electrolux Major Appliances mean we are constantly working to improve our products We reserve the right to change specifications or discontinue models without notice 30 ...

Page 14: ...that glide with unparalleled ease and extend fully for effortless access to your meal We designed a centered easy grip handle and a patented ball bearing rack system for smooth gliding performance with the touch of a finger Six Burners Interlocking Grates Designed for cooking multiple dishes at varying tem peratures on a single rangetop Interlocking grates spread weight over a broad area providing...

Page 15: ...DITIONAL FEATURES 3 Stainless Steel Backsplash Yes Full Stainless Steel Side Panels Yes Professional Handle Yes Fully Adjustable Heavy Duty Legs Yes ACCESSORIES Broil Pan and Insert Included Stainless Steel Cleaner Included Griddle Included Wok Ring Included Simmer Plate Included Black Knobs Black Burner Knob Optional Black Thermostat Knob Optional Black Oven Selection Knob Optional Backsplash 9 S...

Page 16: ...ion Guide for detailed installation instructions on the web at www electroluxusa com High standards of quality at Electrolux Major Appliances mean we are constantly working to improve our products We reserve the right to change specifications or discontinue models without notice 35 15 16 ...

Page 17: ... that glide with unparalleled ease and extend fully for effortless access to your meal We designed a centered easy grip handle and a patented ball bearing rack system for smooth gliding performance with the touch of a finger Six Burners Interlocking Grates Designed for cooking multiple dishes at varying temperatures on a single rangetop Interlocking grates spread weight over a broad area providing...

Page 18: ...on Element 2200 Watt Self Clean with Door Lock Yes Oven Light 1 Heavy Duty Oven Racks 2 ADDITIONAL FEATURES 3 Stainless Steel Backsplash Yes Full Stainless Steel Side Panels Yes Professional Handle Yes Fully Adjustable Heavy Duty Legs Yes ACCESSORIES Broil Pan and Insert Included Stainless Steel Cleaner Included Griddle Included Wok Ring Included Simmer Plate Included Black Knobs Black Burner Knob...

Page 19: ...ion Guide for detailed installation instructions on the web at www electroluxusa com High standards of quality at Electrolux Major Appliances mean we are constantly working to improve our products We reserve the right to change specifications or discontinue models without notice 47 15 16 ...

Page 20: ...iagram of the large oven section Always use the diagram with the product SAMPLE WIRING DIAGRAM FOR OVEN SECTION 30 INCH 36 INCH AND LARGE OVEN OF THE 48 INCH MODELS ALWAYS REFER TO DIAGRAM WITH PRODUCT Com NO NC LOCK SW ...

Page 21: ...en section Always use the diagram with the product BROIL ELEMENT 3000 W 240V 6 PASS 4 PASS BAKE ELEMENT 2100 W 240V SAMPLE WIRING DIAGRAM FOR OVEN SECTION SMALL OVEN OF THE 48 INCH MODEL ALWAYS REFER TO DIAGRAM WITH PRODUCT COM NO NC LOCK SW ...

Page 22: ...R BROWN BL BLUE GR GREEN PR PURPLE S6 S5 S4 S3 S2 S1 O O O O O O O O PR PR BR BR BL BL Y Y R R 6 POINT RE IGNITOR G G W IGNITOR LF BURNER IGNITOR CF BURNER IGNITOR LR BURNER IGNITOR CR BURNER IGNITOR RR BURNER IGNITOR RF BURNER S1 S2 S3 S4 S5 S6 1 2 3 4 5 6 A N Sample wiring diagram of the top burner section Always use the diagram with the product ...

Page 23: ...he range is used only by those individuals who are able to operate it properly Use the range only for cooking tasks expected of a home appliance as outlined in this manual Properly clean and maintain as recommended in this manual cleaning only the parts listed Use only dry potholders to avoid steam burns when removing hot cookware In the event that a burner flame goes out and gas escapes open a wi...

Page 24: ...potholder does not contact a hot heating element in the oven Before Self Cleaning the oven remove the broiler pan and insert oven racks rack glides convection fan filter and any other utensils In the event that a burner flame goes out and gas escapes turn off the gas control and open a window or door Wait at least 5 minutes before attempting to use the cooktop CAUTION Do not use the range for warm...

Page 25: ...auces etc to remain on the oven cell surfaces The porcelain finish may stain Do not touch the range top or backguard with your bare hands during all cooking and self cleaning modes Venting from the oven may cause the backguard to become hot LIQUIFIED PETROLEUM PROPANE GAS CONVERSION This appliance can be used with Natural Gas or Propane Gas It is shipped from the factory for use with natural gas A...

Page 26: ... the Function Knob is moved to some other position and back to Off At this time the range is ready for use NOTE If a power outage occurs the above noted test sequence will take place The function LED lights will flash The LED lights will continue to flash until the Function Knob is moved to some other position and back to Off At this time the range is re set for use 1 Control Panel 2 Broiling Elem...

Page 27: ...om Each cone of flame should be steady and sharply defined Adjust or clean burner if flame is yellow orange To clean burner see instructions under General Care Cleaning BURNER LOCATIONS All Electrolux Icon range cooktops are equipped with sealed burners Burner configurations vary by the model number of your range See drawing below for a detailed burner layout for your model ...

Page 28: ...eat properly in the burner bases to enable proper cooktop operation To ensure proper seating positioning tabs have been placed on the bottom of each burner head to slide into corresponding notches in the fixed burner base BURNER IGNITORS A burner igniter is located on each gas burner base When a control knob is rotated more than 90 degrees counterclockwise the ignitor will spark and the selected b...

Page 29: ...rt most foods bring water to a boil pan broiling Medium Flame Maintain a slow boil thicken sauces gravies steam Low Flame Keep foods cooking poach stew These settings are based on using medium weight aluminum pans with lids Settings may vary when using other types of pans Never extend the flame beyond the outer edge of the utensil A higher flame simply wastes heat and energy and increases your ris...

Page 30: ... Always place the griddle on the grate before to turn on the burner Always use potholders to remove the griddle from the grate Allow the griddle to cool before remov ing Do not set hot griddle on surfaces that cannot withstand high heat such as countertops Be sure the griddle is positioned correctly and stable before use to prevent hot spills and possible burns USING THE WOK STAND The Wok Stand pr...

Page 31: ...NOT use the flatbottom wok without the Wok Stand Round bottom woks with a support ring should NOT be used The supporting ring was not designed for proper or stable useon the Surface Burner Grates USING THE SIMMER PLATE The Simmer Plate has been specfically designed for simmering and holding food at the lowest safe tempera ture It can be used for cooking sauces long periods of time or melting choco...

Page 32: ...appro priate to the pan Never allow flames to extend beyond the outer edge of the pan Your cooktop is also equipped with 300 rotation flame control valves These valves provide enhanced control of the burner flame Each burner lights automatically from an electric ignitor when its control knob is turned to the LITE position CAUTION Do not place plastic items such as salt and pepper shakers spoon hol...

Page 33: ...even if there is a flame present Additionally igniters will spark automatically if the flame is distorted by a draft or by a cooktop ventilation system Eliminate the draft or reduce the ventilation blower speed in this case When the cooktop is cool and or more than two burners are in use the igniters may continue to spark if the control knob is set to the LOW position This is normal until the burn...

Page 34: ...ght to the minimum level necessary to perform the desired cooking process Remember that food cooks just as quickly at a gentle boil as it does at a vigorous rolling boil Maintaining a higher boil than is not necessary wastes energy cooks away moisture and causes a loss in food flavor and nutrient level ENERGY SAVING TIPS Always use utensils with flat smooth bottoms and tight fitting lids to retain...

Page 35: ...for a self clean cycle support and lift front bottom of rack support to release front tabs Then rotate rack support up and out to release rear tabs If the rack supports are not removed the self clean cycle won t start Removing and Replacing Oven Racks ALWAYS ARRANGE OVEN RACKS WHEN THE OVEN IS COOL PRIOR TO OPERATING THE OVEN Always use oven mitts when using the oven To remove an oven rack pull th...

Page 36: ...ition 2 and 7 To bake on 3 racks place the racks in position 1 3 and 7 RECOMMENDED RACK POSITIONS FOR BROILING BAKING ROASTING Food Rack Position Broiling meats chicken or fish 5 6 or 7 Cookies cakes pies muffins 3 or 4 Frozen pies angel food cake yeast bread casseroles small cuts of meat or poultry 2 Turkey roast or ham 1 Note Always use caution when removing food Baking Layer Cakes with 1 or 2 O...

Page 37: ...the porcelain rack supports Three chrome plated racks are provided for this oven A 9 x12 or 10 x14 cooking utensil is recommended for use in this oven This includes baking sheets and pans for multiple rack convection baking NOTE Oven racks should be removed when using the Self Clean feature The porcelain oven rack supports DO NOT need to be removed Setting Oven Controls SELECTOR KNOB FUNCTIONS Rea...

Page 38: ...eby burn ing off oven soil automatically The Self Clean time is 3 hours Cooking Instructions BAKING This cooking mode is for normal baking roasting or warming The temperature control knob can be set at any temperature from 170 F to 500 F To set the Bake Temperature to 350 F 1 Arrange interior oven racks to desired positions 2 Turn selector knob to Bake 3 The corresponding LED light will flash 4 Tu...

Page 39: ...en overcrowded Oven door opened too frequently Solutions Allow oven to preheat to the selected temperature before placing food in oven Choose pan sizes that will permit 2 to 4 of air space on all sides when placed in the oven Use a medium weight aluminum baking sheet Allow oven to preheat to the selected temperature before placing food in the oven Use proper rack position for baking needs Set oven...

Page 40: ...ratures for shorter periods of time while producing superior results Typically you can reduce standard bake temperatures by 25 F and cook for 10 to 25 less time When us ing the convection bake mode the temperature is automatically reduced by the electronic oven con trol so the oven cooking temperature should be set to the temperature the recipe recommends In the convection bake mode a third heatin...

Page 41: ...ng techniques Follow your favorite cookbook recipes 9 Reduce spatter by lining the bottom of the roasting pan with lightly crushed aluminum foil To set the oven for Convection Roast and tempera ture to 350 F 1 Arrange oven racks to desired position 2 Turn selector knob to Convection Roast 3 The corresponding LED light will flash 4 Turn temperature control knob to 350 F 5 The LED light will stop fl...

Page 42: ...adiates downward from the oven broiler for even coverage The Broil feature temperature is 500 F The broil pan and broil pan insert used together allow dripping grease to drain and be kept away from the high heat of the oven broiler DO NOT use the broil pan with out the insert DO NOT cover the broil pan insert with foil The exposed grease could catch fire WARNING Should an oven fire occur leave the...

Page 43: ...arge spillovers can cause smoke or a fire when subjected to high tem peratures DO NOT allow food spills with a high sugar or acid content such as tomatoes sauerkraut fruit juices or pie filling to remain on the surface as they may leave a dull spot even after cleaning 2 Clean any soil from the oven frame and the door liner These areas do not heat sufficiently during a self clean to burn soil off C...

Page 44: ...he following recommendations Failure to follow these recommendations may result in permanent damage to the cooktop WARNING Before cleaning the cooktop ensure that all burners are turned off and that all components are cool enough to safely touch After cleaning reassemble all components before attempting to operate the cooktop Proper cleaning is necessary to maintain cooktop performance and appeara...

Page 45: ...cleaners Stubborn stains may be removed by washing the grates in a dishwasher using normal dishwasher detergent IMPORTANT Never use the cooktop surface as a cutting board Do not use abrasive cleaners or applicators on the cooktop Do not try to remove heavy spills with a sharp ob ject such as a knife or metal spatula Sharp objects may scratch the cooktop A small amount of baby oil may be applied to...

Page 46: ...rs may become coated with or corroded by food deposits splattered grease or cleaning agents This condition can cause erratic or continuous sparking Keeping the igniters clean and dry will help to reduce this problem To avoid unnecessary and costly service calls the homeowner should perform periodic cleaning of the igniters To clean the igniters 1 Be sure the burners are cool to the touch Remove th...

Page 47: ...ad and display area Wipe with a soft cloth or paper towel DO NOT use abrasive cleaners or scouring pads These can permanently damage the control panel surface Gentle scouring with a soapy scouring pad will remove most spots Rinse with a 1 1 solution of clear water and ammonia If necessary cover diffi cult spots with an ammonia soaked paper towel for 30 to 40 minutes Rinse with clean water and a da...

Page 48: ...hat power to the oven has been turned off be fore replacing the light bulb Always ensure that the lens cover is in place when using the oven The lens cover protects the bulb from breakage caused by high oven temperatures or mechanical shock To replace the light bulb 1 Turn off the power at the main power supply 2 Remove rack supports in order to access the light housing 3 Remove the lens cover fro...

Page 49: ...Power outage in local area Gas shut off valve is in the off position Gas supply is interrupted SOLUTION Have oven connected to a properly sized electrical power supply by a qualified technician Have an electrician check power supply including the house circuit breaker wiring and fuses Follow mode selection and tempera ture settings as specified in OVEN OPERATION Adjust time temperature or rack pos...

Page 50: ... is faulty or is set for the wrong type of gas Low gas supply pressure Power supply is not grounded Power supply polarity is reversed Ignitors are wet or dirty SOLUTION Clean burner ring ports with straight ened paper clip needle or wire Remove and carefully re install burner rings and caps Ensure that the type of cooktop matches the gas supply natural gas or L P gas Check installation replace reg...

Page 51: ... Motor Door Latch Max Lock Time Exceeded Motor Door Latch Max Lock Attempts Exceeded Motor Door Latch Motor Door Latch Failed During Clean Operation Inter Processor Communications Failure Motor Door Latch Failure Mode Definition Front Panel LED Failure Description 1 2 3 4 5 6 7 X X X X X X X X X X X X X X X X X X X X X X X LED Definitions 1 Bake 5 Clean 2 Convection Bake 6 Lock 3 Convection Roast ...

Page 52: ...en it was shipped from the factory 5 Damages to finish after installation 6 Replacement of light bulbs and or fluorescent tubes on models with these features This warranty does not cover the following 1 CONSEQUENTIAL OR INCIDENTAL DAMAGES SUCH AS PROPERTY DAMAGE AND INCIDENTAL EXPENSES RESULTING FROM ANY BREACH OF THIS WRITTEN OR ANY IMPLIED WARRANTY NOTE Some states do not allow the exclusion or ...

Page 53: ... qualified installer service agency manufacturer dealer or the gas supplier For your safety Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Do not obstruct the flow of combustion and ventilation air to the unit Keep appliance area clear and free from combustible material gasoline and other flammable vapors and liquids Do not use or ...

Page 54: ...uide will help you anticipate all instal lation connections QUESTIONS For toll free telephone support in the U S and Canada 1 877 4ELECTROLUX 1 877 435 3287 For online support and Internet product information www electroluxusa com Preparing for Installation VERIFY PACKAGE CONTENTS Use Care Manual Burner Rings Broiler Pan Insert Wok Ring Anti tip Bracket Simmerplate Grate Pack Stainless Steel Clean...

Page 55: ...they do not interfere with the sides or rear of the range If installing the gas valve behind the range verify that local building codes will permit this Amanual shut valve must be installed in the gas piping external to the appliance for the purpose of turning on or shutting off gas to the appliance Plan the location of the range and the gas supply to allow access to the valve when the unit is ins...

Page 56: ...a 3 backguard from the factory 9 and 24 backguards are available as options The E30DF74EPS range is delivered with a 6 backguard from the factory 9 and 12 backguards are available as options Utilities may be located In the lower left corner of the adjacent right cabinet Recommended IMPORTANT Contact your local building department to verify compliance with local code interpretation ...

Page 57: ...6 914mm Recommended 30 1 16 764mm 30 762mm Minimum E36DF76EPS 42 1067mm Recommended 36 1 16 914mm 36 914mm Minimum E48DF76EPS 54 1372mm Recommended 48 1 8 1222mm 48 1219mm Minimum A 13 330mm Maximum Hood B Top of finished counter 25 635mm 18 457mm minumin 30 762mm minumin Vertical non combustible Surface 8 203mm 12 305mm 10 254mm Min to combustible side wall above the renge both sides ...

Page 58: ...0 3 8 772 mm Handle 29 1 8 740mm Front Edge of Bullnose 28 1 8 714mm Face of Control Panel Oven Door 26 1 2 673mm Rear of Control Panel Oven Door 9 229mm 19 483mm 15 1 4 387mm 3 79mm 24 610mm Backguard 9 229mm Backguard 3 76mm Backguard 37 940mm to 35 3 4 908mm ...

Page 59: ...59 Handle Front Edge of Bullnose Face of Control Panel Oven Door Rear of Control Panel Oven Door 28 1 4 718 mm 27 3 8 693 7mm 25 5 8 652 mm 24 18 612 5mm 6 152mm Backsplash 37 940mm to 35 3 4 908mm ...

Page 60: ...60 INSTALLING THE ANTI TIP BRACKET FOR 30 36 48 MODELS WARNING The 30 36 and 48 ranges require an anti tip device Before installing the range you must locate and secure the anti tip bracket to the floor ...

Page 61: ...61 INSTALLING THE ANTI TIP BRACKET FOR 30 36 48 MODELS WARNING The 30 36 and 48 ranges require an anti tip device Before installing the range you must locate and secure the anti tip bracket to the floor ...

Page 62: ...RACKET FOR 30 36 48 MODELS WARNING The 30 36 and 48 ranges require an anti tip device Before installing the range you must locate and secure the anti tip bracket to the floor Rear Rear Center Leg Leveler 5 16 18 x 2 or Equivalent ...

Page 63: ...63 GAS REGULATOR AND ELECTRICAL CONDUIT LOCATION ...

Page 64: ...side panels where the backguard will make contact With the assistance of at least one other person carefully lift the backguard and place down on to the range top Special attention should be given to the lower flange in front of the backguard which must fit between the stainless steel side panels 3 Fasten the provided screws through the rear flange 4 Connect the gas line to the regulator Repositio...

Page 65: ...l the door away from the oven while con tinuing to lift RE INSTALLING THE OVEN DOOR S Grasp the oven door on opposite sides and lift it until the door hinges are aligned with the openings in the oven frame Holding the door at about a 30 angle from the horizontal slide the hinges into the openings until the bottom hinge arms drop fully into the hinge recep tacles Lower the door to the fully opened ...

Page 66: ...hen depending upon local codes utilize one of the following techniques to connect the appliance to the electrical power supply Connecting to a Four Wire Electrical System 1 Separate the green and white appliance wires 2 Connect the white appliance wire to the neutral white supply wire in the junction box 3 Connect the black appliance wire to the black L1 power supply wire in the junction box 4 Con...

Page 67: ...nnect the green appliance wire to a grounded supply wire in the junction box or to a grounded cold water pipe 6 If connecting to a grounded cold water pipe a separate copper grounding wire No 10 minimum must be connected to a grounded cold water pipe by means of a clamp and then to an external grounding connector screw WARNING Do not ground the appliance to a gas supply pipe or hot water pipe Do n...

Page 68: ...re set at the factory for natural gas to use with the appliance To convert the range for LP gas see the instructions supplied in the LP conversion package INSTALLING THE RANGE Measure from the floor to the countertop and adjust the leveling legs as required to position the top frame at the desired height based on the cabinet and countertop installation Carefully slide the range into position in th...

Page 69: ...within 4 seconds turn off the knob wait for at least 2 minutes to allow any gas to dissipate then re peat this ignition test The control knob can then be rotated counterclockwise from HIGH to LOW to ad just the flame height progressively Repeat the ignition test for all burners When installed properly the flame will be steady and quiet It will also have a sharp blue inner cone that will vary in le...

Page 70: ...gas When the range is shipped from the factory the range is set up to operate on natural gas The output of the regulator is set for 4 inches of water column pres sure If the range is installed on LP gas it is necessary to installed the conversion kit that is ship with the range Once the range has been converted the output pres sure of the pressure regulator will be 11 inches of water column pressu...

Page 71: ...e manifold pipe so that the hole in the bottom of the valve is aligned with the hole of the manifold This allows gas to enter into the valve When the valve is in the off position the hollow core in the center of the valve prevents gas from flow ing through the valve When the shaft of the valve is turned the hole in the side of the core moves over the hole in the case of the valve When the shaft is...

Page 72: ... burner tube The threaded end of the burner tube extends through the spill tray where the burner base is placed over it A brass ring is threaded down on the burner tube to hold the burner base in place The burner ring is placed in the burner base The slots in the burner ring when closed at the top by the burner cap form the burner ports The combustible mixture which comes up the burner tube pressu...

Page 73: ...ty of the transformer secondary winding is negative at the top and positive at the bottom current flows in the circuit form by the trans former secondary diode D1 capacitor C1 and resistor R1 This charges C1 negative on the top and positive on the bottom On the next half cycle when the top of the transformer secondary winding is positive and the bottom is negative the diode prevents current flow i...

Page 74: ...iter passes through the gas flame to the burner head From the burner head the signal passes into the range chassis and returns to the mod ule through the ground terminal on the module This tells the module that flame is present on the burner If for any reason the flame goes out the circuit is inter rupted This tells the module to power the charging cir cuit and reignite the burner Oven Operation T...

Page 75: ...n the burner box and the top of the oven automatic door locking mechanism mounted between the burner box and the top of the oven bake element mounted to the rear wall of the oven broil element mounted to the top of the oven convection element and fan blade mounted to the rear wall of the oven ...

Page 76: ... up Air movement in the oven during Convec tion Bake and Convection Roast When the oven is set for convection bake the convec tion fan blade forces air across the convection element which heats the air The heated air is forced through remove rack switch mounted on the rear of the oven and the cooling blower mounted between the burner box and the oven at the rear of the range When electrical power ...

Page 77: ...vection roast the bake element broil element and the convection element are all used Cooling Blower air movement The cooling blower is used to cool the oven door and the controls mounted between the oven and the burner box Air is drawn in the bottom of the oven door d o o r through the oven door and out the grill work on the in side top of the door When the door is closed the grill in the door mat...

Page 78: ...h move to the right it hits the side of the slot in the door stopping the latch movement If the latch does not hit the door the lock switches will not close This is how the latch mechanism proves that the doors closed and locked before going into self clean When the rotation of the motor shaft reaches one half turn the cam closes the contacts of the phase switch Closing the contacts of the phase s...

Page 79: ...urner is ignited 81 Oven does not operate in any fuction 82 Oven temperature off more than 10 83 Oven does not operate in bake 83 Oven does not operate in broil 84 Oven does not heat in convection bake and convection fan does not run 84 Oven heats in convection bake but convection fan does not operate 84 Oven does not heat in convection bake but the convection fan runs 85 Oven does not heat in con...

Page 80: ...talled correctly 2 Check gas pressure at the top burners under flow The pressure reading should be 10 inches of water column pressure for LP gas and 4 inches of water column pressure for natural Is the pressure correct If defective replace the fuse or reset the circuit breaker If good go to step 2 If the voltage readings are correct there s a wiring problem in the range check the range wiring If t...

Page 81: ...age of the valve switch Is the reading line a neutral 1 Is the burner ring and cap installed correctly 2 Lite the burner with a match Is the flame adjusted properly 1 Is the flame adjusted properly CORRECTION Yes go to step 2 No install burner ring and cap correctly Yes remove the restriction or replace the part No adjust the air shutter Yes replace the valve No check the distance between the con ...

Page 82: ...rature selector to 300 disconnect plug P 9 from the electronic oven control board and measure the resistance between pins one and three in the harness Is the reading is between 2200 and 4300 ohms 7 Set the function selector to bake and measure the resistance between pins 4 and 6 of plug P9 in the harness Is the resistance 7000 and 13000 ohms 7 Set the function selector to bake and measure the resi...

Page 83: ...nd three Is this reading within 5 of the first reading 1 Does the oven heat in any other function 2 Disconnect power from the range remove the two screws holding the bake element to the rear wall of the oven and pull element into the oven Disconnect one wire from the element and check the resistance of the element it with an ohm meter Large ovens the resistance should be 17 ohms 10 small ovens the...

Page 84: ...ne voltage 4 Measure the voltage drop between terminals P11 and P15 on the electronic oven control board Does the meter read line to line voltage 1 Does a convection fan run in the convection roast function 2 Measure the voltage drop between terminals P11 and P15 on the electronic oven control board Does the meter read line to line voltage CORRECTION Yes go to step 2 No refer to oven does not oper...

Page 85: ... board Is the reading line to line voltage 4 Measure the voltage drop between terminals P11 and P15 on the electronic oven control board Does the meter read line to line voltage CORRECTION Yes go to step 2 No referred to oven does not operate Yes replace electronic oven control board No go to step 3 Yes defective convection element or wir ing between the element and control board No replace electr...

Page 86: ...blade restricted 2 Measure the resistance between pins one and three in the harness of plug P5 Does the meter read 10 ohms 10 CORRECTION Yes go to step 2 No referred to oven does not operate Yes replace electronic oven control board No go to step 3 Yes defective convection element or wir ing between the element and control board No replace electronic oven control board Yes replace electronic oven ...

Page 87: ... light bulb 1 Check the oven light bulbs 2 Check the light switch CORRECTION Yes checked service failure mode chart No go to step 2 Yes go to 3 No remove the racks and side glides Yes go to 4 No refer to oven will not operate in bake function Yes defective electronic oven con trol board No go to step 5 Zero go to step 6 Infinity defective rack removal switch or wiring to the switch Yes replace ele...

Page 88: ...when working in an area where electrical power is present Always turn the gas off to the range before opening any gas piping Note Not all components are in all models Removing the top grates 1 The top grates lift off Removing the burner caps 1 Remove the top grates 2 The burner caps lift off Removing the burner rings 1 Remove the top grates and the burner caps 2 The burner rings lift off Removing ...

Page 89: ...drip pan 3 Unplug the igniter wire and lift the burner head and igniter off Removing the igniters 1 Remove the burner head 2 Remove the C clamp holding the spring and igniter to the burner head 3 Lift the igniter out of the burner head Removing the knobs 1 The shafts of the knobs are D shaped and the knobs pull straight off ...

Page 90: ...e rear of the range holding the backsplash to the side panels 3 Remove the 4 screws holding the front of the backsplash to the burner box and lift the backsplash off Removing the spill tray 1 Remove the grates and burner heads 2 Removed the 3 screws holding the control panel to the front spill tray support 3 Lift the front of the spill tray up to clear the control panel and lift the spill tray out...

Page 91: ... Remove the spill tray and the burner tube 2 Using two adjustable or 9 16 inch wrenches hold the orifice tube with one and turn the air shutter tube off with the other Removing the orifice 1 Remove the spill tray and the air shutter tube 2 Using a 10 mm socket remove the orifice from the orifice assembly tube while holding the assembly with a 9 16 inch wrench Removing the front spill tray support ...

Page 92: ...he burner box and lift the support out Removing the side spill tray support 1 Remove the spill tray 2 Remove 2 screws holding the side support to the burner box and lift the support off Removing burner tubing assembly 1 Remove the spill tray and the front spill tray support 2 Remove the 2 screws holding the burner tube to the burner box 3 Using a 5 8 wrench disconnect the aluminum tubing from the ...

Page 93: ...ccess panel to the burner box and remove the panel 3 Remove the screw holding the ground wire to the top of the oven 4 Remove the screw holding a module cover to the side of the range 5 Remove the cover and disconnect the wires to the igniters 6 Remove the screw holding the harness plug to the module disconnect the plug and lift the module out ...

Page 94: ...4 Remove the 4 screws two on each side holding the electronic oven control board mounting bracket to the top of the oven and lift the bracket and control board out 5 Release the electronic oven control board from the mounting bracket by releasing the 10 plastic rivets holding the board to the bracket Removing oven light transformer 1 Disconnect power remove the spill tray right front and front cen...

Page 95: ...nt center burner tube assemblies 2 Remove the 8 screws holding the transformer oven high temp limit access panel to the burner box and remove the panel 3 Disconnect the wires from the oven high temp limit remove the two screws holding the oven high temp limit to the top of the oven and lift the oven high temp limit out Removing oven door handle 1 Open the oven door and remove the 2 plastic caps co...

Page 96: ...en the oven door 2 The oven door seal is held to the inner liner of the oven door by spring clips and can be pulled straight off Removing the oven door inner liner assembly 1 Remove the oven door and place it on a soft surface Note To remove some of the screws in the door you will need a number 20 tora bit 2 To remove the door inner liner assembly from the door outer liner assembly Remove the 2 sc...

Page 97: ... 3 Remove the screw from the bottom of the inner liner and lift the spring cam assembly out of the inner liner Removing the oven door air directional baffle 1 Remove the inner door liner assembly 2 Remove the 4 screws holding the air directional baffle to the air baffle and lift the air directional baffle off Removing the oven door air baffle 1 Remove the air directional baffle ...

Page 98: ...e 2 Remove the 4 screws holding the inner glass package shield to the inner liner and lift the shield off Removing the oven door inner glass package 1 Remove the inner glass package shield and the glass package will lift out Removing the oven door inner glass package seal 1 Remove the inner glass package and the seal will lift out Removing the intake air grill 1 Open the oven door ...

Page 99: ...upport the top burner knobs and the air intake grill 3 Disconnect the wires from the interface board the functions selector and the temperature selector 4 Disconnect the wires from the oven light switch 5 Using an 11 32 socket remove the 2 nuts from the bolts holding the control panel to the manifold pipe and lift the control panel off Removing the temperature selector 1 Disconnect power and remov...

Page 100: ... function selector 1 Disconnect power and remove the control panel 2 Remove the function selector knob 3 Remove the two screws holding the function selector to the control mounting plate push the control forward and to the side and pull the control out Removing the top burner igniter switch 1 Disconnect power and remove the control panel 2 Disconnect the wire from the switch remove the 2 screws ho...

Page 101: ...supply and remove the control panel 2 Remove the burner tubing assembly for the right rear burner 3 Remove the 8 screws holding the manifold access panel to the burner box and remove the panel 4 Disconnect the aluminum tubing from the rear of the valves or if the manifold pipe is to be replaced remove the valves 5 Using a 15 16 wrench disconnect the aluminum tubing from the manifold pipe and pull ...

Page 102: ...pen the oven door 2 Remove the 2 screws holding the element to the rear wall of the oven pull the element into the oven and disconnect the wires Removing the convection filter screen 1 Open the oven door 2 Lift up on the screen to disengage the tabs from the bar Removing the broil element 1 Disconnect power and open the oven door 2 Remove the 2 screws holding the broil element to the rear wall of ...

Page 103: ...ion fan blade 1 Open the oven door and remove the convection baffle 2 Using a 17 32 socket remove the nut holding the fan blade to the shaft by turning it clockwise and lift the fan blade off CLOCKWISE Removing the convection element 1 Disconnect power and remove the convection baffle 2 Remove the 3 screws two at the top and one at the bottom holding the convection element to the rear wall of the ...

Page 104: ... 2 screws holding the oven sensor to the rear wall of the oven and pull the sensor and the wires out Went reinstalling the sensor push the wires back through the hole and pull them tight from the rear of the oven Removing the rack support 1 Open the oven door 2 Lift up and out on the bottom front corner of the support to disengage it from the side of the oven Removing the oven light 1 Open the ove...

Page 105: ...ll 2 Disconnect the wiring from the phase switch lock switch and the latch motor 3 Remove the 2 screws holding the latch mechanism to the top of the oven and lift the mechanism out Removing the pressure regulator access panel 1 Remove the 2 screws holding the pressure regulator access panel to the back cover Removing the back cover 1 Disconnect power from the range ...

Page 106: ...ove the back cover 2 Remove the convection fan blade and disconnect the wires from the motor 3 Using a nut driver remove the three screws holding the motor to the rear of the oven and pull the motor straight back Removing the rear air channel cover 1 Disconnect power and remove the back cover 2 Remove the 8 screws holding the cover to the air channel and lift the cover off ...

Page 107: ... back cover the rear air channel cover and the rear air channel 2 Remove the 7 screws holding the cooling fan cover to the rear of the oven Pull the assembly back and disconnect the wires to the fan motor Removing the cooling fan assembly cover 1 Disconnect power and the cooling fan assembly 2 Remove the 2 screws holding the cover to the assembly and lift the cover off Removing the remove oven rac...

Page 108: ...3 Using a 15 16 wrench disconnect the aluminum tubing while holding the regulator Removing the side panels 1 Disconnect power and remove the spill tray and backsplash 2 Remove the kick panel and the 4 screws holding the back cover to the side panel 3 Remove the 3 screws holding the side panel to the inside of the burner box and loosen the 2 screws holding the spill tray support on that side Remove...

Page 109: ...urner box Then pullout on the front corner of the side panel to disengage it from the burner box Removing the side fillers 36 model 1 Disconnect power remove the side panel and the manifold disconnect panel 2 Remove the 3 screws holding the filler to the burner box 3 Remove the 7 screws four in the front and three in the rear holding the filler to the side of the oven ...

Page 110: ...inch models remove the filler 2 Remove the 3 screws holding the roller access panel to the side of the oven 3 Using a 1 8 Allen wrench remove the 2 screws holding the roller assembly to the front frame of the oven and remove the roller assembly through the access panel ...

Page 111: ...111 NOTES ...

Page 112: ...112 ...

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Electrolux ICON Professional E48DF76EPS, Service Manual

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