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Electrolux IC44819 FLF Service Manual Download Page 84

2

8

Service 

Manual

Ventilation

04106016/GB 

43-09

Operation

Motor M1 :

Powered on and off by the KM1 contactor on the A2 ironer interconnection board (J3-3, J3-4 

and J3-5), the M1 motor is used to ventilate the machine and evacuate steam generated by 

ironing, as well as non-burnt gases (gas heating).

Contactor KM1 :

Fitted on the A2 ironer interconnection board the KM1 contactor is used to power on and off the 

M1 motor.

Three-pole breaker Q1 :

 

Connected between the power supply (L11, L12, and L13) and the A2 interconnection board 

(J1-2, J1-3, and J1-4), the Q1 circuit breaker is used to secure the M1 motor against any over-

voltage problem.

Note :

Adjustment of the tube of  aspiration of condensation :

IC4  

4819/4821 

= Ø 86  

(to leave the 2 precuts)

   

4825   

= Ø 103.4 

(to withdraw 1 precut)

   

4828/4832 

= Ø 120 

(to withdraw 2 precuts)

A1 Control display 

Q1

A2 Ironer 

interconnection board

Power supply

M1

KM204

X6

X11

X12

J8

J18

Summary of Contents for IC44819 FLF

Page 1: ...Service manual IC44819 4821 4825 4828 4832 LF FLF R FR Flatwork ironers 04106016 GB 21 2012 ...

Page 2: ...This page is left blank on purpose ...

Page 3: ...al heating with air circulation 5 Gas heating 6 Steam heating 7 Ventilation 8 Length folding 9 Feeding Smoothing system 10 Feeding Feeding clamps 11 Feeding Motion system 12 Feeding Feeding table with suction 13 Feeding TWIDO PLC 14 DIAMMS kit 15 PLC 16 Control display 17 Plugs identification 18 Frequency converter 19 Anti static Bar 20 Troubleshooting 30 ...

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Page 5: ...1 Service Manual 04106016 GB 43 09 Safety rules ...

Page 6: ...This page is left blank on purpose ...

Page 7: ...coated with solvent paint wax grease or any easily inflammable products CAUTION Disconnect the machine electrical power supply before doing any repair or servicing work Do not use the machine unless it is plugged into a correctly earthed power socket complying with standards in force WARNING The presence of dangerous mechanism inside the machine can cause serious injuries Respect all safety instru...

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Page 9: ...nual 04106016 GB 43 09 Technical characteristics Contents Ironer 3 Ironer with length folding 5 Ironer with feeding and length folding 7 Ironer with rear load removal 9 Ironer with feeding and rear load removal 11 ...

Page 10: ... 7 08 155 6 10 40 1 57 875 34 45 950 37 40 1070 42 13 X 0 80 mm 3 15 X B C A 415 16 34 F F G J I H 415 16 34 510 20 08 430 16 93 1070 42 10 70 2 76 110 4 33 130 5 12 335 13 19 355 14 K1 40 1 57 120 4 72 40 1 57 K2 K2 K1 Service Manual Technical characteristics 04106016 GB 43 09 Front view Top view Right view Back view ...

Page 11: ...oisture and 100 cylinder utilization according to ISO 9398 1 Gas heating kg h Electric heating kg h Steam heating kg h Net weight Gas heating kg Electric heating kg Steam heating kg Floor area m Dimensions A Overall width mm B Feeder width mm C Width between feet mm Connections F Main switch to connect electric main cable G Inlet for electric main cable H Steam inlet DN 20 3 4 BSP maximum supply p...

Page 12: ...40 1 57 875 34 45 950 37 40 1070 42 13 X 0 80 mm 3 15 X B C A 415 16 34 F F G J I H 415 16 34 510 20 08 430 16 93 1070 42 10 70 2 76 110 4 33 130 5 12 335 13 19 355 14 40 1 57 120 4 72 40 1 57 K2 K1 K1 155 6 10 K2 K2 K1 Service Manual Technical characteristics 04106016 GB 43 09 Front view Top view Right view Back view ...

Page 13: ...ure and 100 cylinder utilization according to ISO 9398 1 Gas heating kg h Electric heating kg h Steam heating kg h Net weight Gas heating kg Electric heating kg Steam heating kg Floor area m Dimensions A Overall width mm B Feeder width mm C Width between feet mm Connections F Main switch to connect electric main cable G Inlet for electric main cable H Steam inlet DN 20 3 4 BSP maximum supply press...

Page 14: ...1 57 875 34 45 1160 45 67 1280 50 39 X 0 80 mm 3 15 X B C A 415 16 34 F F G J I H 415 16 34 510 20 08 430 16 93 1070 42 10 70 2 76 110 4 33 130 5 12 335 13 19 355 14 G 40 1 57 120 4 72 40 1 57 K2 K1 K1 155 6 10 K2 K2 K1 J Service Manual Technical characteristics 04106016 GB 43 09 Front view Top view Right view Back view ...

Page 15: ...sture and 100 cylinder utilization according to ISO 9398 1 Gas heating kg h Electric heating kg h Steam heating kg h Net weight Gas heating kg Electric heating kg Steam heating kg Floor area m Dimensions A Overall width mm B Feeder width mm C Width between feet mm Connections F Main switch to connect electric main cable G Inlet for electric main cable H Steam inlet DN 20 3 4 BSP maximum supply pre...

Page 16: ... 1270 50 180 7 08 40 1 57 875 34 45 950 37 40 1070 42 13 X 0 80 mm 3 15 X B C A 415 16 34 F F G J I H 415 16 34 510 20 08 430 16 93 1070 42 10 70 2 76 110 4 33 130 5 12 335 13 19 355 14 40 1 57 120 4 72 40 1 57 K2 K1 K1 155 6 10 K2 K2 K1 Service Manual Technical characteristics 04106016 GB 43 09 Front view Top view Right view Back view ...

Page 17: ...re and 100 cylinder utilization according to ISO 9398 1 Gas heating kg h Electric heating kg h Steam heating kg h Net weight Gas heating kg Electric heating kg Steam heating kg Floor area m Dimensions A Overall width mm B Feeder width mm C Width between feet mm Connections F Main switch to connect electric main cable G Inlet for electric main cable H Steam inlet DN 20 3 4 BSP maximum supply pressu...

Page 18: ...24 8 1460 57 5 180 7 08 155 6 10 40 1 57 875 34 45 1160 45 67 1280 50 39 X 0 80 mm 3 15 X B C A 415 16 34 F F G J I H 415 16 34 510 20 08 430 16 93 1070 42 10 70 2 76 110 4 33 130 5 12 335 13 19 355 14 G 40 1 57 K2 K2 120 4 72 K2 K1 40 1 57 Service Manual Technical characteristics 04106016 GB 43 09 Front view Top view Right view Back view ...

Page 19: ...e and 100 cylinder utilization according to ISO 9398 1 Gas heating kg h Electric heating kg h Steam heating kg h Net weight Gas heating kg Electric heating kg Steam heating kg Floor area m Dimensions A Overall width mm B Feeder width mm C Width between feet mm Connections F Main switch to connect electric main cable G Inlet for electric main cable H Steam inlet DN 20 3 4 BSP maximum supply pressur...

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Page 21: ...3 Service Manual 04106016 GB 43 09 Description of principal components Contents Description 1 Operation 3 ...

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Page 23: ...s can be equipped with a temperature regulation system for the heating cylinder using circulating heat Machines fitted with a Dubixium cylinder have a normal electric heating device This system provides an excellent tool to optimise the performance of the dryer ironer for those clients who mainly carry out staggered ironing It prevents suddenly heating cut outs caused by partial use of the whole l...

Page 24: ...2 3 Service Manual Description of principal components 04106016 GB 43 09 ...

Page 25: ...3 09 Operation This section is an overview of the different functions of the machines Most functions are then presented in detail in the other sections of this manual electronic control panel ventilation system left smoothing feeding system clamp system right smoothing ...

Page 26: ...4 3 Service Manual Description of principal components 04106016 GB 43 09 evacuation table folding system reception vat suction feeding table feeding system ...

Page 27: ...B 43 09 electric plate heating system motion system clutch folding system right smoothing system right air circulation heating system electric cabinet folding system electric cabinet smoothing system heating elements heating system left air circulation heating system ...

Page 28: ...incipal components 04106016 GB 43 09 eject evacuation folder system rotating steam joint heating system gas pipe burning gas heating system motion feeding system electrovalve gas heating system gas heating control plate gas heating system ...

Page 29: ...3 7 Service Manual Description of principal components This page is left blank on purpose 04106016 GB 43 09 ...

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Page 31: ...Contents Description 1 Operation 3 Heating elements 3 Contactors KM6 KM7 KM8 3 Temperature sensor B20 B21 B22 3 Temperature safety sensor B3 3 Repair 5 Heating elements 5 Temperature sensor PT100 B20 B21 B22 and Safety sensor B3 5 Contactors KM6 KM7 KM8 5 ...

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Page 33: ...50W 400V IC4 4828 5200W 400V IC4 4821 4050W 400V IC4 4832 5950W 400V IC4 4825 4800W 400V The heating elements are fitted on a bracket housed inside the ironing cylinder The KM6 KM7 and KM8 contactors are fitted on the machine s electrical heating base plate They are accessible by removing the left cover on the machine The three temperature probes B20 left sensor B21 centre sensor B22 right sensor ...

Page 34: ...2 4 B1 B20 B21 B22 B3 KM6 KM7 KM8 Service Manual Electrical heating 04106016 GB 43 09 heating elements left casing electric plate ironing cylinder ...

Page 35: ...and KM8 contactors power on and off the heating elements Temperature sensor B20 B21 B22 Connected to control display A1 X2 the three temperature sensors B20 left sensor B21 centre sensor and B22 right sensor are used by A1 control display to regulate the temperature of the ironing cylinder Overheating condition Overheating on side 1 when B20 225 c ou B22 225 c 0 when B20 et B22 195 c Overheating o...

Page 36: ...anual Electrical heating 04106016 GB 43 09 strips bar terminal block stop end flange ground terminal ironing cylinder end flange spacer protection panel insulator end flange heating element protection panel insulator end flange resistors support ...

Page 37: ...d B22 temperature sensors PT100 Check the wiring Using an ohmmeter check the sensor s ohmic value For a room temperature 21 C the ohmic value must range from 107 79 to 108 57 ohms Otherwise the sensor is faulty Checking the B3 safety sensor Check the wiring Using an ohmmeter check the ohmic value of the sensor If the ohmic value is different from 0 the sensor is faulty Replacing Disconnect the fau...

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Page 39: ...ting elements 4 Contactors KM6 KM7 KM8 KM9 and KM10 4 Air circulation motors M4 and M5 4 Temperature sensors B20 B21 and B22 4 Temperature safety sensors B3 4 Repair 7 Heating elements 7 Air circulation motors M4 and M5 7 Contactors KM6 KM7 KM8 KM9 and KM10 9 Temperature sensors B20 B21 B22 and safety sensors B3 9 ...

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Page 41: ...V IC4 4821 4050W 400V IC4 4832 5950W 400V IC4 4825 4800W 400V The heating elements are fitted on a bracket housed inside the ironing cylinder Both ventilation motors M4 left side and M5 right side are fitted at both ends of the ironing cylinder They are accessible by removing the machine s right and left covers The KM6 KM7 and KM8 contactors are fitted on the machine s electrical heating base plat...

Page 42: ...20 B21 B22 B3 KM6 KM8 KM10 Q2 KM7 KM9 M4 M5 Service Manual Electrical heating with air circulation 04106016 GB 43 09 ironing cylinder heating elements electric plate air circulation air circulation left casing ...

Page 43: ...nterconnection board A1 Control display KM7 KM6 KM8 Power supply B20 B21 B22 B3 KM6 KM7 KM8 M4 M5 KM10 KM9 Q2 Q0 X2 X2 X2 X11 5 X11 2 X12 X6 X11 J18 J8 J20 3 Heating elements T1 c B20 Left vacuum chamber Heating elements Heating elements T2 c B21 Discharge chambers T3 c B22 Right vacuum chamber ...

Page 44: ... rotating heat in the ironing cylinder They operate independently and must not be swapped i e left motor M4 is controlled by KM9 and right motor M5 is controlled by KM10 Start up condition Motor M4 left side 1 if B20 B21 0 if B20 B21 Motor M5 right side 1 if B22 B21 0 if B22 B21 Temperature sensors B20 B21 and B22 Connected to A1 control display X2 the three temperature sensors B20 left sensor B21...

Page 45: ...5 5 Service Manual Electrical heating with air circulation This page is left blank on purpose 04106016 GB 43 09 ...

Page 46: ...l heating with air circulation 04106016 GB 43 09 motor M4 motor M5 end flange motor bracket end flange protection panel insulator protection panel turbine end flange insulator protection panel turbine cable retainer motor bracket ...

Page 47: ...ating elements on the left hand side Remove the right and left end flanges Pull out the resistor bracket and the heating elements from the ironing cylinder Change the faulty resistor s Refit the parts in the reverse sequence Air circulation motors M4 and M5 Checking Check the wiring Power on the machine supply contacts KM9 and KM10 and check that the motors are running Otherwise the motors are fau...

Page 48: ...8 5 B20 B1 B21 B22 B3 KM6 KM7 KM8 KM9 KM10 Q2 Service Manual Electrical heating with air circulation 04106016 GB 43 09 terminal block ground terminal stop end flange stop ironing cylinder strips bar ...

Page 49: ...ace Refit the parts in the reverse sequence Temperature sensors B20 B21 B22 and safety sensors B3 Checking the temperature sensors B20 B21 and B22 PT100 Check the wiring Using an ohmmeter check the sensor s ohmic value For a room temperature 21 C the ohmic value must range from 107 79 to 108 57 ohms Otherwise the sensor is faulty Checking the B3 safety sensor Check the wiring Using an ohmmeter che...

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Page 51: ...e set Y1 Y2 4 Electrode set E1 E2 E3 4 Pressostat B4 4 Temperature sensors B20 B21 B22 4 Temperature safety sensors B3 4 Repair 7 Gas electrovalve set Y1 Y2 7 Electrode set E1 E2 E3 7 Pressostat gas B4 9 Temperature sensors B20 B21 B22 and safety sensors B3 13 Gas ignitor RV0541 13 Relay fault gas ignitor KA8 and relay KA9 13 Error Gas Ignitor 14 Gas heating ...

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Page 53: ...B4 the RV0541 ignitor the KA9 time relay and the KA8 relay is fitted on the gas heater s electric base plate They are accessible by removing the machine s left cover The Y1 Y2 electrovalve is fitted on the gas ramp It is accessible by removing the left cover on the machine The E1 E2 E3 electrode assembly is fitted on the gas ramp It is accessible by pulling the ramp out of the ironing cylinder The...

Page 54: ...2 6 E1 E3 E2 KA9 KA8 A6 B4 Service Manual Gas heating 04106016 GB 21 12 left casing gas pipe burner electric control plate gas heating ...

Page 55: ...by the KA9 time relay the RV0541 gas ignitor controls the Y1 Y2 gas electrovalve and the E1 E2 E3 electrode set Time limit relay KA9 Controlled by the A2 ironer interconnection board J20 3 the KA9 time relay is used to power on and off the RV0541 gas ignitor Relay fault gas ignitor KA8 Connected to the RV0541 gas ignitor 3 and 4 the KA8 relay is activated when an anomaly appears on the gas ramp ig...

Page 56: ...oard J19 3 J19 4 the B4 pressostat stops the heating when there is a depression of gas Temperature sensors B20 B21 B22 Connected to A1 control display X2 the three temperature sensors B20 left sensor T1 B21 center sensor T2 and B22 right sensor T3 are used by A1 control display to regulate the temperature of the ironing cylinder Overheating condition Overheating on side 1 when T1 225 c ou T3 225 c...

Page 57: ...PCB shows message Overheating on side PCB shows message Overheating Heating regulation NO C 0 YES C 1 YES C 1 NO C 0 YES C 1 NO C 0 If the fuse is broken no special error message After around 20 min Problem fault with the heating system YES C 1 NO C 0 NO C 0 YES C 1 PCB NO C 0 NO C 0 NO C 0 NO C 0 YES C 1 YES C 1 Timer Power on ignitor Ignitor internal checking OK Power on Gas valve sparkle Middle...

Page 58: ...16 GB 21 12 feeding tank strainer electrovalve block elbowed flange tap tap stop lever venturi injector spacer support insulator hood pipe body burner electrode ceramic plate fender waling extension element filter casing electrode support ...

Page 59: ...ovalve on to the leader Refit the parts in the reverse sequence Electrode set E1 E2 E3 Checking Check the wiring Check the condition of the ceramics cracks Power on the machine check that an electric arc is generated by the E1 E2 electrode Replacing Disconnect the gas supply Remove the right and left covers Disconnect the gas feed Remove the locking lug Disconnect the wires from the electrovalve R...

Page 60: ...8 6 2 mm Fig 3 Fig 1 Fig 2 COM NC Ω NO Service Manual Gas heating 04106016 GB 21 12 gas pipe burner ceramic plate electrode exhaust gas outlet setting screw MACHINE pressostat pressostat manometer ...

Page 61: ...ne and remove the left side frame 2 Disconnect the electrical wiring of the pressostat 3 Bypass connecting a liquid column manometer on the pressostat Fig 1 4 Connect an Ohm meter or indicator power supply on NC and COM terminals of the pressostat Fig 2 5 Turn on the machine 6 Block the exhaust gas outlet Fig 3 to obtain a depression value according the type of machine see table page 11 on the man...

Page 62: ...10 6 Fig 3 Fig 1 Fig 2 COM NC Ω NO Service Manual Gas heating 04106016 GB 21 12 exhaust gas outlet setting screw MACHINE pressostat pressostat manometer ...

Page 63: ...d the Ohm meter or the indicator power supply 12 Reconnect the depression hose pipe and electric wiring of the pressostat 13 Close the side frame of the machine Setting values of the pressostat 1 90 m 2 10 m 2 50 m 2 80 m 3 20 m IC4 48xx 15 mmH2O 147 Pa 13 mmH2O 127 5 Pa 9 mmH2O 88 Pa 6 mmH2O 59 Pa 5 mmH2O 49 Pa Before any intervention it is essential to cut off all supply of the machine electrici...

Page 64: ...12 6 B1 B20 B21 B22 B3 B4 E1 E3 E2 KA9 KA8 A6 pressostat Service Manual Gas heating 04106016 GB 21 12 gas ignitor RV 0541 ...

Page 65: ... Disconnect the faulty sensor from A1 control display Remove the sensor from its location accessible under the feeding table Connect the new sensor on A1 control display Fit the new sensor in its appropriate location Gas ignitor RV0541 Checking Check the wiring Power on the gas ignitor and check the actuation of the gas electrovalve and electrode Otherwise the ignitor is faulty Replacing Remove th...

Page 66: ... the control display in Manual mode Clean the filter or replace it if necessary When the temperature is lower than 120 C 248 F the screen displays a sign to indicate that the heating is stopped and that the machine can function without heating Increase the instruction of temperature 120 C 120 C 120 C Opened Closed Dx C 2 5m min 000 MANU PLI SUIV Instructions 180 C OK Instructions 2 0m min OK Warmi...

Page 67: ...y thermostat Control the thermal fuse F2 B3C B3B A1 X11 4 X11 3 if Dubixium option Stop all supply of the machine and replace the faulty thermal fuse Control the pressure sensor B4 26 62 A2 J19 4 J19 3 Stop all supply of the machine and replace the faulty pressure sensor Bad Good Bad Good A2_Inter connexion X19 Combustion gas Dubixium machine A1_Display X11 A1_Display X11 standard machine previous...

Page 68: ...of a numerical value that means that this sensor is faulty Opposite it is the T2 sensor which is faulty Select Value menu Service Option Value Set 1 Set 2 BP4 T1 150 C T2 T3 150 C C 1 Fan1 0 Fan2 0 Sensor T1 OK Sensor T2 XX Sensor T3 OK Stop all supply of the machine and replace the faulty temperature sensor Bad Good sonde PT100 Degré C Ohms 15 105 46 16 106 24 17 106 63 18 107 09 19 107 40 20 107...

Page 69: ... gas between cable 28 and 30 0 V 230 V Control the supply voltage of the ignitor between the terminals 2 and 5 RV500 1 and 2 RV541 0 V 230 V Control the electrode of ignition after 30 seconds it must to be activated The ignitor is faulty or one of cable of the electrode is in contact with the ground Not activated Activated Control again the safety chain safety thermostat sensor PT100 sensor therma...

Page 70: ...e Not detection of flame Detection of flame but the ignition stops after 5 seconds 1 Check the cable of the electrode 2 Check the distance between the electrode and the ceramic plate 2 mm ceramic plate Call the factory After Sales Department electrode ceramic plate gas pipe burner 2 mm previous page ...

Page 71: ...6 19 Service Manual Gas heating This page is left blank on purpose 04106016 GB 21 12 ...

Page 72: ...This page is left blank on purpose ...

Page 73: ...7 Service Manual 04106016 GB 43 09 Steam heating Contents Description 1 Operation 2 Temperature probe B20 2 Rotating steam joint 2 Repair 5 Temperature probe 5 Rotating steam joint 5 ...

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Page 75: ...g elements 1 Rotating steam joint 1 Temperature probe The temperature probe is fitted on the rotating steam joint and is accessible by removing the machine s left cover and the protection cover The rotating steam joint is fitted in the ironing cylinder and is accessible by removing the left cover on the machine and the protection cover ...

Page 76: ...Temperature probe B20 Connected to A1 control display X2 the probe is used by the A1 control display to display the steam temperature Rotating steam joint Fitted between the steam inlet and the ironing cylinder the rotating joint is used to distribute steam and recover water from condensation during the rotation of the ironing cylinder ...

Page 77: ...7 3 Service Manual Steam heating This page is left blank on purpose 04106016 GB 43 09 ...

Page 78: ... heating 04106016 GB 43 09 steam turning joint hood pipe union Union elbow and pipe union steam flexible pipe plate heating element flange heat sensor grease nipple steam cylinder test Kit disc plate bearing cap spacer bearing ...

Page 79: ... Remove the protection cover Disconnect the probe cables from the A1 control display Remove the probe and fit a new one Refit the parts in the reverse sequence Rotating steam joint Checking Check sealing Replacing Stop the steam Remove the left cover Remove the steam injection protection cover Remove the steam pipes Remove the steam rotating joint from the heating cylinder Fit the new joint Refit ...

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Page 81: ...8 Service Manual 04106016 GB 43 09 Ventilation Contents Description 1 Operation 2 Motor M1 2 Contactor KM1 2 Three pole breaker Q1 2 Repair 5 Ventilation motor M1 5 Contactor KM1 5 ...

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Page 83: ...ker Q1 1 contactor KM1 The M1 ventilation motor is fitted on to the machine s frame It is accessible by removing the right side frame of the machine The Q1 circuit breaker is fitted in the machine s electric cabinet It is accessible by removing the left side frame of the machine The KM1 contactor is fitted on the A2 interconnection board It is accessible by removing the left side frame of the mach...

Page 84: ...n board the KM1 contactor is used to power on and off the M1 motor Three pole breaker Q1 Connected between the power supply L11 L12 and L13 and the A2 interconnection board J1 2 J1 3 and J1 4 the Q1 circuit breaker is used to secure the M1 motor against any over voltage problem Note Adjustment of the tube of aspiration of condensation IC4 4819 4821 Ø 86 to leave the 2 precuts 4825 Ø 103 4 to withd...

Page 85: ...8 3 Service Manual Ventilation This page is left blank on purpose 04106016 GB 43 09 ...

Page 86: ... KM1 Service Manual Ventilation 04106016 GB 43 09 nozzle M1 motor motor bracket turbine spiral nozzle extensible hose extensible hose tee square right casing electric cabinet left casing A2_Interconnexion ...

Page 87: ... the new motor Refit the parts in the reverse sequence Contactor KM1 Checking Check the wiring Start the machine and check that the contacts on the contactor stick or whether the motor is running Otherwise the contactor is faulty Replacing Remove the left cover on the machine Disconnect all the wires connected to the interconnection base plate Change the interconnection base plate Refit the parts ...

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Page 89: ...3 Motor reducer M3 3 Position sensors B9 and B10 4 Rotation detection B8 4 TWIDO Folder PLC 4 G7_RAZ Selection _Mode 6 G7_Manual 6 G7_Automatic 7 G7_evacuation 8 Repair 11 Photocells B6 and B7 11 Rotation detection B8 13 Position sensors B9 and B10 13 Positions switch S8 and S9 15 Contactors KM3 KM4 and KM5 15 Folding arm clutch Y5 17 Motor reducer M3 19 Length folding ...

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Page 91: ...front and B10 back folding arms are fitted on the machine s frame on the folding arm s rotation axis They are accessible by removing the machine s left cover The S8 position switch eject roller position is set on the machine s frame at ejection roller height It is accessible by removing the machine s left cover The S9 end stop reception vat position is set on the machine s left side frame under th...

Page 92: ...2 9 Service Manual Length folding 04106016 GB 43 09 folding arm clutch folding arm eject motor right casing left casing evacuate table ...

Page 93: ...ed on the A2 ironer interconnection board and controlled by the Q0 0 output on the A4 folder PLC the KM3 contactor is used to power on and off the clutch of the Y5 folding arm Fitted on the A2 ironer interconnection board and controlled by the Q0 1 output on the A4 folder PLC the KM4 contactor is used to power on and off the M3 motor reducer to eject the piece of clothing Fitted on the A2 ironer i...

Page 94: ...the A2 ironer interconnection board J 11 the B9 position sensor is used by the A4 folder PLC I0 5 to detect that the folding arm is on FRONT position Connected to the A4 folder PLC input I0 6 the B10 position sensor is used by the A4 folder PLC to detect that the folding arm is on BACK position Rotation detection B8 Connected to the A2 ironer interconnection board J 11 the B9 position sensor is us...

Page 95: ...5 9 Y5 Drap S9 B9 B10 M3 S8 B7 B6 Service Manual Length folding 04106016 GB 43 09 Folding arm Reception vat Feeding table ...

Page 96: ... Auto MW201 1 et I0 4 folding_mode Auto MW201 2 et I0 4 8 G7 Manual 20 G7 Automatic G7_RAZ Selection _Mode 8 10 12 13 14 15 instruction ironer exit corrected length front fold MW87 MW91 MW84 arm control backwards Q0 0 arm ahead I0 5 1 arm behind I0 6 ironer exit corrected length instruction MW91 MW87 sheet folding presence I0 2 arm behind I0 5 6 G7_Manual arm control forwards Q0 0 11 instruction f...

Page 97: ...et M5 arm control backwards Q0 0 Bras en AV I0 5 32 sheet folding presence I0 2 arm ahead I0 5 arm control forwards Q0 0 meter of 6 7 fold finished length corrected in entry 240 cm C5 D MW1 240 cm 32 sheet folding presence I0 2 Bras en AV I0 5 meter of 6 7 fold finished length corrected in entry 240 cm C4 D MW1 155 cm 32 sheet folding presence I0 2 arm ahead I0 5 arm control forwards Q0 0 arm behi...

Page 98: ...tector Position RR folding arm I0 7 Power OK I0 8 free I0 9 free I0 10 free I0 11 free I0 12 free I0 13 free Outputs Q0 0 Control Clutch of folding arm Q0 1 Sheet evacuation Q0 2 Stop sheet evacuation and rise eject roller Q0 3 free Q0 4 Antistatic bar Q0 5 free Q0 6 free Q0 7 free Q0 8 free Q0 9 free G7_evacuation 51 50 52 53 54 evacuation temporization TM2 to evacuate Q0 2 ask evacuation reset M...

Page 99: ...9 9 Service Manual Length folding This page is left blank on purpose 04106016 GB 43 09 ...

Page 100: ...vice Manual Length folding 04106016 GB 43 09 B7 photocell B6 photocell cells support feeding table cells support antistatic brush reflector folder stop tube feeding table finger protection B6 photocell feeding table ...

Page 101: ...ine Place an object at about 7 cm away from the cell Press the button on the cell for at least 10s If the indicator on the cell is lit when an object is set at 7 cm away from the cell the setting is OK 2nd case photocell with button Put the photocell at 5 mm par rapport to the feeding table Switch on the machine Put a object on the feeding table the indicator of the photocell must lit If it is not...

Page 102: ...anual Length folding 04106016 GB 43 09 B9 inductive detector B10 inductive detector corner element folding arm bearing cell support B8 détecteur inductif rotation detection disk spacer disc ball bearing right casing ...

Page 103: ... new detector Fit the new detector to the bracket Adjust the detector to ensure it detects the pulses created by the rotation detection disc Close the cover Position sensors B9 and B10 Checking Check the wiring Power on the machine check that the I0 5 and I0 6 inputs on the A4 folder PLC are lit when a metallic object is laid on the detectors B9 and B10 Otherwise the detectors are faulty Replacing...

Page 104: ...ervice Manual Length folding 04106016 GB 43 09 left casing electric cabinet A2_Interconnection S9 switch S8 switch spring receipt tray bearing bearing pressure satellite cone ferrule cone ferrule lifting arm lifting arm ...

Page 105: ...ch is faulty Replacing Remove the machine s left cover for the S8 switch Remove the switch from its housing Disconnect the switch cable Connect the cable on the new switch Fit the new switch in its appropriate location Close the cover Contactors KM3 KM4 and KM5 Checking Check the wiring Power on the machine supply the contact coil manually and check the contacts If the contacts do not stick the co...

Page 106: ...16 9 Service Manual Length folding 04106016 GB 43 09 plate plate plate shaft end piece ball bearing brake clutch bearing bearing rod linkage hub plate right casing ...

Page 107: ... the clutch electromagnet if the voltage is correct and if the folding arm does not tilt the clutch is faulty Replacing Remove the machine s right cover Separate the clutch from the folding arm Release the chain by loosening the clutch housing Remove the chain Remove the clutch housing Disconnect the cables from the clutch housing Fit the new clutch housing Refit the chain on the new clutch housin...

Page 108: ...18 9 Service Manual Length folding 04106016 GB 43 09 M3 motor reducer disc shaft key plate left casing ...

Page 109: ...ctivated when actuating the KM4 contactor manually Otherwise the motor reducer is faulty Replacing Remove the machine s left cover Release the chain by loosening the motor reducer bracket Remove the chain from the motor reducer Remove the bracket motor reducer assembly Remove the motor reducer from its bracket Fit the new motor reducer on the bracket Refit the bracket motor reducer assembly while ...

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Page 111: ...16 GB 43 09 Feeding Smoothing system Contents Description 1 Operation 2 Smoothing motors M3 and M4 2 Contactor KM203 2 Inductive detector B203 2 Repair 5 Smoothing motors M3 and M4 5 Inductive detector B203 7 Contactor KM203 7 ...

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Page 113: ...otors are fitted on each side of the machine They are accessible by removing the right and left covers on the feeder The KM203 contactor is fitted on the A2 feeder interconnection board It is accessible by remov ing the feeder s left cover The induction detector B203 is fitted on the smoothing bracket It is accessible by the front of the machine The TWIDO PLC is fitted in the feeder s electric cab...

Page 114: ...erconnection board J215 and J214 the M3 and M4 motors are powered on and off by the KM203 contactor Contactor KM203 Connected to the A2 feeder interconnection board the KM203 contactor is controlled by the Q0 6 output on the A1 feeder PLC and powers on and off the M3 and M4 smoothing motors Inductive detector B203 Connected to the A2 feeder interconnection board J209 the induction detector allows ...

Page 115: ...10 3 Service Manual Feeding Smoothing system This page is left blank on purpose 04106016 GB 43 09 ...

Page 116: ...moothing system 04106016 GB 43 09 M3 motor M4 motor M3 motor motor bracket shaft shaft drive pulley ball bearing pulley belt belt pulley ball bearing smoothing support feeding vat smoothing satellite smoothing pulley B203 photocell ...

Page 117: ... are running Otherwise the motors are faulty Replacing Remove the side frame Loosen the lower belt and remove it Disconnect the wires of the faulty motor Remove the drive pulley Remove the faulty motor from its bracket and replace it by a new one Reconnect the new motor Put the parts in the reverse sequence Tension of the belt Belt n 1 upper Remove the side frame Loosen the receiving pulley A Tigh...

Page 118: ...KM203 Service Manual Feeding Smoothing system 04106016 GB 43 09 B203 photocell smoothing satellite left smoothing motor smoothing support left casing Feeding electric cabinet Feeding A2_interconnection plate ...

Page 119: ...oard Fit the new detector Connect the cables of the new detector on the A2 feeder interconnection board Cell calibration Switch on the machine Place an object about 7 cm away from the cell Press the cell button for at least 10 seconds If the indicator on the cell is lit when an object is set at 7 cm away from the cell this means the setting is OK Contactor KM203 Checking Check the wiring Switch on...

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Page 121: ...g clamps Contents Description 1 Operation 2 Electromagnets E1 and E2 2 Relays KA1 and KA2 2 Inductive detectors B201 and B202 2 Repair 5 Relays KA1 and KA2 5 Inductive detectors B201 and B202 5 Electromagnets E1 and E2 7 Setting of the feeding clamp 8 ...

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Page 123: ...fitted on the feeding clamps They are accessible by removing the protection covers on the clamps The KA1 and KA2 relays are fitted on the A2 feeder interconnection board They are accessible by removing the feeder s left cover The B201 and B202 induction detectors are fitted on the feeding clamps They are accessible by removing the protection covers on the clamps The TWIDO PLC is fitted in the feed...

Page 124: ...ection board the KA1 and KA2 relays are controlled by the Q0 0 and Q0 1 outputs on the A1 feeder PLC They power on and off the E1 and E2 electro magnets Inductive detectors B201 and B202 Connected to the A2 feeder interconnection board J226 and J227 the induction detectors are used by the A1 feeder PLC to control the E1 and E2 electromagnets A2 Feeder interconnection board Power supply KA2 A1 TWID...

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Page 126: ...ps 04106016 GB 43 09 A2 Feeder interconnection plate feeder electric cabinet left casing splash guard pliers sensor cam cam O ring O ring block block E1 electromagnet E2 electromagnet return spring return spring electromagnet axle electromagnet axle ...

Page 127: ...tor indicator is lit when a presence is detected Otherwise the detector is faulty Replacing Remove the protection cover on the clamp with a faulty detector Disconnect the cables from the detector Remove the detector and fit a new one Refit the parts in the reverse sequence Adjust the new detector Adjusting the detector 3 Adjust the la sensibility of the detector using the button A so that the dete...

Page 128: ...ce Manual Feeding Feeding clamps 04106016 GB 43 09 splash guard pliers sensor cam cam O ring O ring block block E1 electromagnet E2 electromagnet return spring return spring electromagnet axle electromagnet axle ...

Page 129: ...ulti meter check the coil s ohmic value If it equals 0 the electromagnet is faulty Replacing Remove the splash guard from the clamp having a faulty electromagnet Disconnect the cables from the faulty electromagnet Remove the faulty electromagnet of the pliers Remove the came of the faulty electromagnet Put the came on the new electromagnet Put the new electromagnet on the pliers Adjust the new ele...

Page 130: ...screw which fix the electromagnet on the plier 5 Push on the spring of the electromagnet 6 Put in contact the cam with the grip using the electromagnet unit cam 7 Draw a line above the electromagnet 8 Release the spring of the electromagnet 9 Fall the electromagnet cam group to 2mm compared with the line drew before 10 Tighten the electromagnet on the plier 12 mm plier cam A electromagnet line pli...

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Page 133: ... 3 Push button BP3 and BP201 3 Switch 3 positions S201 3 Potentiometer P1 3 Motors M1 and M2 3 Contactors KM201 and KM202 4 Repair 7 Position switches FC4 FC5 FC201 FC202 and FC203 7 Motor M1 7 Motor M2 9 Switch 3 positions S201 11 Potentiometer P1 11 Push button indicator BP202 H201 11 Push button BP3 and BP201 13 Contactors KM201 and KM202 13 Clamps motion control board 14 ...

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Page 135: ...03 position switches are fitted on the switch bracket They are ac cessible by removing the machine s left cover The H201 indicator the BP3 BP201 BP202 push buttons the 3 position switch and the P1 potentiometer are fitted on the feeder s control panel The M1 motor reducer is fitted on the machine s frame It is accessible by removing the ma chine s left cover The M2 motor is fitted on the clamp gui...

Page 136: ...rconnection board A2 Feeder interconnection board A1 TWIDO Feeder PLC QO 2 Q0 3 Q0 4 Q0 5 BP201 BP202 BP3 FC4 FC4 FC5 FC201 FC4 FC202 FC203 A4 Interconnection board M2 KM201 KM202 Q201 Power supply M1 P1 J253 J250 J252 J251 J204 J208 J207 J207 J207 J228 J223 J202 J226 J225 J224 J223 J227 A5 Interconnexion board ...

Page 137: ...201 Connected to the A3 interconnection board J223 the H201 BP202 pushbutton indicator is used to notify the operator of a fault on the feeder and reset the feeder by pressing it Push button BP3 and BP201 Connected to the A3 interconnection board J223 the BP3 pushbutton is used by the A1 feeder PLC I0 0 to stop the machine at any time Connected to the A3 interconnection board J223 the BP201 pushbu...

Page 138: ...tem 04106016 GB 43 09 Contactors KM201 and KM202 Connected to the feeder interconnection board A2 the KM201 and KM202 contactors are controlled by the Q0 2 and Q0 3 outputs on the A1 feeder PLC They are used to power the M1 motor on and off ...

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Page 140: ...tellite motor bracket fixation leg back geared motor support localization plate drive pulley cogged belt safety support belt cogged belt drive pulley M1 back geared motor main switch support limit switch cogged belt pulley limit switch support electronic rectifier profile interconnection circuit belt control satellite bearing aluminium profile safety support ...

Page 141: ...02 I0 6 FC203 I0 7 Replacing the FC4 and FC5 position switchs Remove the protection cover from the clamp guiding rail Disconnect the cables from the faulty end stop Remove the end stop detector from its bracket Fit the new detector on the bracket Refit the parts in the reverse sequence Motor M1 Checking Check the wiring Power on the machines actuate manually the KM201 and KM202 contactors and chec...

Page 142: ...tellite motor bracket fixation leg back geared motor support localization plate drive pulley cogged belt safety support belt cogged belt drive pulley M1 back geared motor main switch support limit switch cogged belt safety support pulley limit switch support electronic rectifier profile interconnection circuit belt control satellite bearing aluminium profile ...

Page 143: ... Remove the belt Remove the motor driving pulley Remove the motor from the bracket Fit the new motor Refit the parts in the reverse sequence Replacing the carbons Remove the motor from the machine s frames Remove the plastic protection of the carbon using a screwdriver Pull the carbon from its housing and fit a new one Refit the parts in the reverse sequence Before any intervention it is essential...

Page 144: ...10 12 P1 S201 BP201 BP3 H201 BP201 Service Manual Feeding Motion system 04106016 GB 43 09 control panel feeder ...

Page 145: ...wise the potentiometer is faulty Replacing Remove the protection cover from the clamp guiding rail Disconnect the cables from the potentiometer Remove the potentiometer and fit a new one Reconnect the cables and put the protection cover back Push button indicator BP202 H201 Checking Check the wiring Check the condition of the lamp s filament Replacing the H201 indicator Remove the protection cover...

Page 146: ...12 12 P1 S201 BP201 BP3 H201 BP201 KM201 KM202 Service Manual Feeding Motion system 04106016 GB 43 09 A2 Feeder interconnection plate feeder electric cabinet left casing control panel feeder ...

Page 147: ...ove the protection cover from the clamp guiding rail Disconnect the cables from the push button Remove the push button and fit a new one Refit the parts in the reverse sequence Contactors KM201 and KM202 Checking Check the wiring Supply manually the coil of the contactors and check that the contacts stick Otherwise the contactors are faulty Replacing Remove the left cover from the machine Disconne...

Page 148: ...nt fault off no supply Red LED C light regulation activated Checking Check LEDs Operation Check the supply 24V from the J250 terminals Power supply 24V DC J250 Red LED A Green LED B Red LED C Clamps control Potentiometer Repair Clamps motion control board Before any intervention it is essential to cut off all supply of the machine electricity steam water gas compressed air ...

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Page 151: ...13 Service Manual 04106016 GB 43 09 Feeding Feeding table with suction Contents Description 1 Operation 2 Suction motor M5 2 Contactor KM204 2 Repair 5 Suction motor M5 5 Contactor KM204 5 ...

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Page 153: ...s 1 Motor M5 M6 for cylinder 3 2m 1 Contactor KM204 1 PLC TWIDO A1 Motor M5 is fitted on the Box spar It is accessible by the back of the machine Contactor KM204 is fitted on the A2 feeder interconnection board It is accessible by removing the left cover of the machine The TWIDO PLC is fitted in the feeder s electric cabinet It is accessible by removing the left cover of the machine ...

Page 154: ...n motor M5 Connected to the A2 feeder interconnection board J217 the M5 suction motor is powered on and off by the KM204 contactor It is used to hold the sheet on the feeding table by suction Contactor KM204 Fitted on the A2 feeder interconnection board the KM204 contactor is controlled by the Q0 7 output on the A1 feeder PLC It is used to power on and off ventilation motor M5 ...

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Page 156: ...e with suction 04106016 GB 43 09 support motor M5 turbine spiral hose pipe ferrule cone ferrule cone flange feeding strip feeding table finger protection upper side casing disc bearing microswitch left casing contactor KM204 PLC Twido bearing ...

Page 157: ...Remove the bracket ventilation motor stringer volute assembly from the machine Remove the bracket volute Remove the turbine Remove the motor from the bracket and fit a new one Refit the parts in the reverse sequence Contactor KM204 Checking Check the wiring Power on the machine supply the contactor coil manually and check proper operation of the contacts If the contacts do not stick the contactor ...

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Page 159: ...14 04106016 GB 43 09 Service Manual 04106016 GB 43 09 Feeding TWIDO PLC Contents Description 1 Operation 1 Suction motor M5 2 Contactor KM204 2 ...

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Page 161: ...s I0 6 FC202 position switch Lay sheet I0 7 FC203 position switch Clamps forward I0 8 FC4 position switch Clamps open I0 9 FC5 position switch Clamps close I0 10 B201 detector Left clamp I0 11 B202 detector Right clamp I0 12 B203 detector Smoothing I0 13 B6 detector Feeding sheet present Outputs Q0 0 KA1 relay Close right clamp Q0 1 KA2 relay Close left clamp Q0 2 KM202 contactor Clamp back Q0 3 K...

Page 162: ...5 Connected to the A2 feeder interconnection board J217 the M5 suction motor is powered on and off by the KM204 contactor It is used to hold the sheet on the feeding table by suction Contactor KM204 Fitted on the A2 feeder interconnection board the KM204 contactor is controlled by the Q0 7 output on the A1 feeder PLC It is used to power on and off ventilation motor M5 ...

Page 163: ...Expiry T6 and clamps advanced and Mode Auto or Clamps advanced and Departure of cycle and Mode Semi Auto Right left clamps closing Right left clamps closing Set smoothing Set timer 4 sheet presence on feeding Right left clamps closing Clamps spreading T4 expiry and presence of linen in left clamp presence of linen in right clamp 4 Right left clamps closing Clamps closing Tempo 5 activated Clamps s...

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Page 165: ...GB 43 09 DIAMMS kit Contents Description 1 Operation 2 Repair 5 DIAMMS settings 5 Service Option access 5 P1 and P2 potentiometers settings 6 Mini and Maxi speed of DIAMMS setting 7 Checking and setting of the Value of Length 8 DIAMMS adjustment 8 ...

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Page 167: ...DIAMMS kit includes the following elements 2 Humidity sensors comb 2 Comb supports 2 Corner elements 3 m Cables 1 DIAMMS program memory The DIAMMS kit is fitted on the separator bar It is accessible by the front of the machine by removing the feeding tray DIAMMS kit ...

Page 168: ...Operation Ironer cylinder speed sheet on feeding table photocell break 2 min break 2 min Minimum speed A sheet under DIAMMS sensor Minimum speed 1m min C wet sheet dry sheet Minimum speed 0 5 m min B Minimum speed 1m min waiting speed C B C X X Y C B ...

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Page 170: ...4 15 Service Manual DIAMMS kit 04106016 GB 43 09 Humidity sensor comb comb support comb support corner element corner element linen guide DIAMMS Option ...

Page 171: ...em on their respective terminals Perform an adjustment as described above DIAMMS settings In order to have a working correctly of DIAMMS system after replacing the control display it is necessary to set the P1 and P2 potentiometer and to check the parameter Value of Length Service Option access The machine has been set in the factory to specific values of heating folding temperature ironing speed ...

Page 172: ... until obtaining 000 Attention don t lower below 000 P1 Potentiometer Turn the screw of the P2 potentiometer in a direction or the other to adjust the value Moisture In with a value superior to 200 and only then lower this value until obtaining a value between 10 and 15 When settings are completed push on the center key to exit the menu P1 and P2 potentiometers settings The Service Option menu dis...

Page 173: ...enu here opposite This screen allows to adjust the minimum speed of starting of DIAMMS from 1 5 to 9 m min ATTENTION The modification of the start minimum speed may leads to a bad operation of the DIAMMS system which will be on your reponsability Scroll menus with the left key up to the menu here opposite This screen allows to adjust the maximum speed of DI AMMS from 1 5 to 9 m min ...

Page 174: ...usted according to the diameter of the ironing cylinder here 1550 mm 1550 Length of ironing The isolated figure 0 or 1 0 no sheet under the moisture sensor 1 sheet under the moisture sensor To reduce the ironing length 10 mm by pressing To increase the ironing length 10 mm by pressing ENTER To confirm the parameters setting DIAMMS sensors sheet Before 2 to 3cm The isolated figure 1 when the linen ...

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Page 177: ...table PLC in RUN mode 9 View the status of the variables in the PLC program when the RUN mode 11 Change the value of a timer 11 Find and change the value of a variant example value of a fold 12 Inputs Outputs folder PLC 15 Inputs Outputs feeder PLC 16 Folding parameters in PLIVIT mode 17 Length folding setting 4 folds mode 17 Length folding setting 6 folds mode 18 Length folding setting 8 folds mo...

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Page 179: ...16 Service Manual PLC 04106016 GB 43 09 Terminal connector RS 485 miniDin Numeric value accessible by internal potentiometer PLC TWIDO Location for the second communication port miniDin or Terminal strip ...

Page 180: ...disk s TWIDO SOFT folder Click the Install button in Add Remove programmes in the Control Panel Select the Run option in the Start menu Right click the CD ROM s icon in the Explorer and select Autorun in the menu 4 Click Install and follow the instructions on screen 5 Once the installation is complete click Complete and reboot the computer recommended 6 To launch TWIDO SOFT click the icon on the d...

Page 181: ...on of the TWIDOSOFT application windows PLC control Configuration Editor Addition of material Program Editor Symbol Editor Animation Table Documentation Application Navigator Tools bar Selecting Application Display To connect with PLC 1 Launch TWIDOSOFT ...

Page 182: ...4 16 Service Manual PLC 04106016 GB 43 09 2 Click the menu Automate and Connecter or click the shortcut Connecter Shortcut connection with the PLC Animate Initialize Stop Run Disconnect Connect ...

Page 183: ... PC Recover the program from the PLC Once the PC is connected to the automaton the automaton program loads automatically on the PC just save it on the PC 1 Click the menu Fichier and Enregistrer sous 2 Name the program and click Enregistrer Enter the name of the programme to find MW ...

Page 184: ...ir 2 Click the menu Recherche dans 3 Select Disquette 31 2 A 4 Select the program file required and click Ouvrir or double click it Select the program you need Transfer the program from the PC to the PLC 1 Click the menu Automate et sur Arrêter STOP or click the shortcut STOP to set the automaton to STOP mode 2 Click OK to validate ...

Page 185: ...7 16 Service Manual PLC 04106016 GB 43 09 3 Click the menu Automate and Transfert PC Automate 4 Click OK to validate During transfer the ERR indicator on the automaton blinks red ...

Page 186: ...ice Manual PLC 04106016 GB 43 09 7 Return the automaton to RUN mode by clicking menu Automate and exécuter RUN 8 Click OK to validate 5 Click the menu Automate 6 Click Backup to save the program into the EEPROM ...

Page 187: ...PLC 04106016 GB 43 09 Animation table PLC in RUN mode 1 Click the menu Programme 2 Click Editeur de tables d animation 3 Click case Repère 4 Enter the value for to change and click Entrée 5 Click icon Basculer l animation ...

Page 188: ...nt 7 Click on the icon Ecrire la valeur 8 Enter the new value and click OK Once the value is found quit the animation table return to mode to change the program s values 9 Click the menu Programme 10 Click Editeur Ladder 11 Go to paragraph Find and change variant value ...

Page 189: ...PLC program when the RUN mode 1 Click the menu Automate and Basculer l animation or click the shortcut Basculer l animation Change the value of a timer 1 Click the menu Edition and Rechercher 2 Enter the name of the table to find and click OK Enter the name of the variable to find MW ...

Page 190: ... fold 1 Click the menu Automate and Arrêter STOP or click the shortcut STOP to set the PLC to STOP mode 2 Click OK to validate 3 The RUN indicator on the automaton blinks in the STOP mode Once the timer found double click it and change according to the new values 3 Click OK to validate value to modify ...

Page 191: ...iable sought is framed in red 6 Click Suivant to access the next location of the variable to find To change the value of the variable double click the variable and Enter to validate Once the value of the variable modified save the program again and transfer it to the PLC 7 Click the menu Fichier and Enregistrer 8 Click the menu Automate and Transfert PC Automate 9 Click OK to validate ...

Page 192: ...Service Manual PLC 04106016 GB 43 09 During the transfer the ERR indicator on the automaton blinks red 10 Return the automaton to the RUN mode by clicking the Automate and exécuter RUN 11 Click OK to validate ...

Page 193: ...ch Position sheet eject roller I0 4 S9 position switch Position reception vat I0 5 B9 detector Position FR folding arm I0 6 B10 detector Position RR folding arm I0 7 Power OK I0 8 Free I0 9 Free I0 10 Free I0 11 Free I0 12 Free I0 13 Free Outputs Q0 0 Control Clutch of folding arm Q0 1 Sheet evacuation Q0 2 Stop sheet evacuation and rise eject roller Q0 3 Free Q0 4 Antistatic bar Q0 5 Free Q0 6 Fr...

Page 194: ...lamps I0 7 FC203 limit switch Clamp forward I0 8 FC4 limit switch Clamps opened I0 9 FC5 limit switch Clamps closed I0 10 B201 detector Left clamp I0 11 B202 detector Right clamp I0 12 B203 detector Smoothing I0 13 B6 detector Presence of linen on feeding table Outputs Q0 0 KA1 relay Close right clamp Q0 1 KA2 relay Close left clamp Q0 2 KM202 contactor Clamp back Q0 3 KM201 contactor Clamp forwar...

Page 195: ...W302 H 20 14 MW302 B 37 55 105 Length 110 MW303 H 20 14 MW303 B 3C 60 110 Length 115 MW304 H 20 14 MW304 B 41 65 115 Length 120 MW305 H 25 19 MW305 B 41 65 120 Length 125 MW306 H 25 19 MW306 B 46 70 125 Length 130 MW307 H 30 1E MW307 B 46 70 130 Length 135 MW308 H 30 1E MW308 B 4b 75 135 Length 140 MW309 H 32 20 MW309 B 4E 78 140 Length 145 MW310 H 32 20 MW310 B 50 80 145 Length 150 MW311 H 35 23 ...

Page 196: ... 190 MW360 H 30 1E MW319 H 60 3C MW319 B 44 68 190 Length 195 MW360 H 30 1E MW323 H 65 41 MW323 B 44 68 195 Length 200 MW360 H 30 1E MW324 H 69 45 MW324 B 45 69 200 Length 205 MW360 H 30 1E MW325 H 70 46 MW325 B 46 70 205 Length 210 MW360 H 30 1E MW326 H 70 46 MW326 B 4B 75 210 Length 215 MW360 H 30 1E MW327 H 75 4B MW327 B 4B 75 215 Length 220 MW360 H 30 1E MW328 H 75 4B MW328 B 50 80 220 Length ...

Page 197: ...70 Length 275 MW360 H 30 1E MW360 B 50 80 MW341 H 50 32 MW341 B 50 80 275 Length 280 MW360 H 30 1E MW360 B 50 80 MW342 H 55 37 MW342 B 50 80 280 Length 285 MW360 H 30 1E MW360 B 50 80 MW343 H 61 3D MW343 B 50 80 285 Length 290 MW360 H 30 1E MW360 B 50 80 MW344 H 65 41 MW344 B 50 80 290 Length 295 MW360 H 30 1E MW360 B 50 80 MW345 H 70 46 MW345 B 50 80 295 Length 300 MW360 H 30 1E MW360 B 50 80 MW3...

Page 198: ...MW12 2 3 fold MW5 C3 P MW13 4 5 fold MW6 C4 P MW14 6 7 fold MW7 C5 P MW15 8 fold MW8 C6 P 10 fold 320 Length 245 MW360 H 30 1E MW360 B 50 80 MW351 H 70 46 MW351 B 2D 45 MW352 H 80 50 325 Length 250 MW360 H 30 1E MW360 B 50 80 MW352 B 70 46 MW353 H 2D 45 MW353 B 80 50 330 Length 255 MW360 H 30 1E MW336 B 50 80 MW354 H 70 46 MW354 B 2D 45 MW355 H 80 50 335 Length 260 MW360 H 30 1E MW360 B 50 80 MW35...

Page 199: ... 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 25 26 28 29 30 31 33 34 35 36 38 39 40 41 43 44 45 46 48 49 _ _ _ _ _ 21 22 23 23 24 25 26 27 28 28 29 30 31 32 33 33 34 35 36 37 38 38 39 40 41 42 43 43 44 45 46 47 48 48 49 _ _ _ _ _ _ _ _ _ _ _ _ _ 21 21 22 23 23 24 24 25 26 26 27 28 28 29 29 30 31 31 32 33 33 34 34 35 36 36 37 38 38 _ _ _ _ _ _ _ _ _...

Page 200: ...st fold Offset last fold Nb of fold 4 6 8 10 12 300 305 310 315 320 325 330 335 340 345 350 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 39 39 40 41 41 42 43 43 44 44 45 31 32 32 33 33 34 34 35 35 36 36 26 26 27 27 28 28 28 29 29 30 30 Folding parameters in FIX mode ...

Page 201: ...orrection back fold CPLI89 factory constant fold 89 KW14 MW9 Free MW10 Free MW11 1st fold value RPLI_A1 C2 P MW12 2 3rd fold values RPLI_A23 C3 P MW13 4 5th fold values RPLI_A45 C4 P MW14 6 7th fold values RPLI_A67 C5 P MW15 8 9th fold values RPLI_A89 C6 P MW16 Free MW17 Free MW18 Free MW19 Free MW80 Free MW81 Fold width in cm PLI_CM Octé de poids fort MW200 MW82 Offset of 1 fold RETRAIT Octé de p...

Page 202: ...tput length no correct LONG_S C0 V no correct MW100 Next fold correction to the front manual AVANT MW101 Next fold correction to the back manual ARRIERE MW102 1st fold correction to thr back manual RPLI_M1 factory constant fold 1 KW10 MW103 2 3rd fold correction to the front manual RPLI_M23 factory constant fold 23 KW11 MW104 4 5th fold correction to the back manual RPLI_M45 factory constant fold ...

Page 203: ...ing to the back manual RPL_A89 KW10 1st fold fine adjusting to the back manual RPLI_M1 KW11 2 3rd fold fine adjusting to the front manual RPLI_M23 KW12 4 5th fold fine adjusting to the back manual RPLI_M45 KW13 6 7th fold fine adjusting to the front manual RPLI_M67 KW14 8 9th fold fine adjusting to the back manual RPLI_M89 KW15 10 11th fold fine adjusting to the front manual RPLI_M10_M11 M0 Raz ac...

Page 204: ...C3 2 3 folds counter Auto C_PLI_23 C4 4 5 folds counter Auto C_PLI_45 C5 6 7 folds counter Auto C_PLI_67 C6 8 9 folds counter Auto C_PLI_89 C8 Nb folds counter Manu C_NB_PLI TSX Address Designation Config Mnemo Comment TM0 Evacuation table TON 40 x 100ms Calculation according to the linen and the folding mode TM1 Folding arm TP 20 x 10ms TM2 Roller raised TP 10 x 100ms TM4 Antistatic bar TON 60 x ...

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Page 207: ... display 6 Operating parameters 6 Ironing speed display 6 Selecting Set1 set2 mode 7 Moisture content display 7 Service Option screen 7 Selecting Set 1 mode 8 DIAMMS mini speed adjust selection screen 8 DIAMMS maximum speed selection screen 8 Cylinder diameter selection screen 8 Machine parameter length adjustment screen 9 CMIS address selection screen 9 Machine model selection screen 10 Language ...

Page 208: ...17 Service Manual 04106016 GB 43 09 Ironing speed display mode selection screen 12 Minimum ironing speed selection screen 13 Maximum ironing speed selection screen 13 Control display upgrade 14 ...

Page 209: ...ostat B3 X11 5 Safety thermostat B3 X11 X12 1 Phase 8 230V X12 2 Shunt to X11 2 Heating X12 3 C T Left 18 X12 4 C T Right 17 X12 5 KM1 16 BT On X12 6 Converter failure 14 BT On X12 7 Converter failure 14 BT Stop X12 8 Fan ipso 22 BT Stop X12 Outputs X13 1 Earth plaiting speed potentiometer X13 2 Supply speed potentiometer X13 3 Common speed potentiometer X13 4 With without folding 38 X13 5 With wi...

Page 210: ... heating folding temperature ironing speed operating language etc These values and specifications can be set in the Service Option mode menus The parameters must always correspond to the specific type of machine Remove the left hand side cover Press on the printed circuit push button BP4 using an insulated tool After completing the adjustments put back the left hand side cover CAUTION The printed ...

Page 211: ...5m min Speed Max 5 5m min Moisture 000 Moisture In 015 D Start Spe 3 0 m min ENTER Cylinder Diameter 33 48 D End Spe 6 0 m min ENTER Value of Length 1550 0 ENTER No Address CMIS 000 ENTER Model Number 000 ENTER Select a Language Francais ENTER Heating STEAM GAS ELEC Cylinder Type Dubixium Normal Folder NO STD MANU Temperature Unit C F Speed Unit m min f min Min Speed 1 5m min ENTER Max Speed 5 5m ...

Page 212: ...during operation Temperature T1 corresponds to the sensor on the left hand side of the cylinder Temperature T2 corresponds to the sensor at the centre of the cylinder Temperature T3 corresponds to the sensor on the right hand side of the cylinder The parameter C gives information on the heating the digit 0 after the C means that the heating is off the digit 1 after the C means that the heating is ...

Page 213: ...as after this parameter the digit 0 means that there is a gas problem after this parameter the digit 1 means that there is no gas problem The parameter I5 gives information on the counting cell on the reducer outlet A correct operation of the cell is indicated by the simultaneous display of the 1 and the 0 Should the digit 0 stays alight the cell is defective This screen displays the state of the ...

Page 214: ...ne s heating system in hours and minutes The second line shows the daily operating time of the machine in hours and minutes These parameters are reset whenever the sheet counter is reset to zero or the machine is switched on Daily operating time display The first line of this screen displays the distance in mm between the cell of the feeding table and the moisture sensor This value is set in the f...

Page 215: ...re content of the linen It is only indicative The second line has no function it is reserved for future use Do not take the value indicated in account it has no meaning Moisture content display Only used when the machine is equipped with the DIAMMS option When the printed circuit push button is operated the Service Option menu will appear on the screen It should be noted that the Service Option me...

Page 216: ...tarting of Diamms from 1 5 to 9 m min ATTENTION The modification of the start mini speed may leads to a bad operation of the DIAMMS system which will be on your responsibilty DIAMMS mini speed adjust selection screen This screen allows to adjust the maximum speed of Diamms from 1 5 to 9 m min DIAMMS maximum speed selection screen This screen allows to set the cylinder diameter 33 IC4 33xx 48 IC4 4...

Page 217: ...ned reduces the ironing length increments of 10 mm by pressing increases the ironing length increments of 10 mm by pressing ENTER confirms the chosen settings Machine parameter length adjustment screen This screen allows to enter the value of the CMIS address allocated to the machine This is the network connection address of the machine when used with the CMIS system optional PC based centralised ...

Page 218: ...pressing minimum display value 000 increases the value increments of 1 by pressing maximum display value 127 ENTER confirms the chosen settings Machine model selection screen Only used when the machine is equipped with the CMIS This screen allows to display the display language chosen by the user The two left hand keys allow you to scroll through the available languages ENTER confirms your choice ...

Page 219: ...ng and should not normally be altered STEAM selects a steam heated machine GAS selects a gas heated machine ELEC selects an electrically heated machine Heating type selection screen This screen allows to select the type of cylinder which is mounted on the machine You do not have to modify this set which has been set at the factory during the testing phase Dubixium allows to select a machine equipp...

Page 220: ...ith the folding option with manual setting of the fold length With folding Without folding option selection screen This screen allows to select the temperature scale used to display the ironing and control temperatures The default factory setting is degrees Celsius except for the US market C selects a temperature display in degrees Celsius F selects a temperature Temperature display scale selectio...

Page 221: ...0 of a foot by pressing ENTER confirms the chosen settings It should be noted that the maximum ironing speed Maximum ironing speed selection screen This screen allows to define the minimum ironing speed The default factory setting is 1 5 m min minimum display value 1 m min or 3 2 f min reduces the minimum ironing speed The speed can be altered in increments of 1 10 of a metre increases the minimum...

Page 222: ...art Spe 3 0 m min ENTER D End Spe 6 0 m min ENTER Service Manual Control display 04106016 GB 43 09 Control display upgrade Switch off the machine Remove the left cover Disconnect all wires connected to the programmer Remove the panel from its housing Remove the upper electronic card from the programmer Remove the language IC and replace it with the new one Remove the program IC and replace it with...

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Page 225: ...l display board 1 A2 Ironer interconnection board 4 PLC plate 8 Power plate 10 Gas heating electric plate 11 Electric heating plate 12 Electric heating plate air circulation 13 A2 Feeder interconnection plate 14 A3 Interconnection board 18 A4 A5 Clamps motion control board 20 ...

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Page 227: ...e N Designation Function X1 1 black B24 Moisture sensor 2 black 3 braid 4 Option 5 Option 6 Option X2 1 braid B20_Temperature sensor T1 C right side 2 white 3 red 1 braid B21_Temperature sensor T2 C center 2 white 3 red 1 braid B22_Temperature sensor T3 C left side 2 white 3 red X3 1 B TWIDO PLC 2 A 3 SG A1 Control display board ...

Page 228: ...J8 8 B6 11 24 X17 2 A1_Control display 12 0 X13 5 X11 1 20 J18 10 A2_Ironer interconnection Sortie chauffage 2 88 X12 2 Shunt 3 Free 4 B3B B3 Safety thermostat 5 B3A X12 1 8 J18 3 A2_Ironer interconnection 2 88 X11 2 Shunt 3 18 J18 4 A2_Ironer interconnection KM9 4 17 J18 5 KM10 5 16 J18 6 KM1 6 14 J18 7 Convertor default ON 7 14 J18 8 Convertor default OFF 8 22 J18 9 Ipso B12 X13 1 braid Ground p...

Page 229: ...3 18 Service Manual Plugs identification 04106016 GB 43 09 Connector Pin Wire N Designation Function CMIS 1 RX 2 RX 3 0V 4 12V ...

Page 230: ...rd Connector Pin Wire N Designation Function J1 1 Free 2 L101 M3_Linen evacuation motor 3 L102 4 L103 J2 1 24 S1_Emergency stop 2 11 3 11 S2_Finger protection 4 13A 5 13A S10_Emergency stop or shunt with J2 7 6 13B S10_Emergency stop or shunt with J2 5 7 13B S11_Emergency stop or shunt with J2 8 8 13C S11_Emergency stop or shunt with J2 7 J3 1 13C B12_Fan ipso 2 22 3 22 M1_Fan motor 4 L32 5 L31 6 ...

Page 231: ... J7 1 36 1 S8_Ejection limit switch 2 Q0 2 2 3 24 1 4 I0 3 2 J8 1 24 X6 1 A1_Control display 2 0 X6 2 3 ground X6 3 4 I0 4 X6 6 5 25 X6 7 6 13C X6 8 7 16 X6 9 8 77 X6 10 J9 1 0 J101 2 A5_Rotation control 2 24 J101 1 J10 1 77 J203 1 A2_Feeder interconnection 2 24 J203 2 3 16 J203 3 4 0 J203 4 5 Free 6 8 J203 5 A2_Feeder interconnection 7 5 J203 6 8 6 J203 7 J11 1 blue B9_Arm folder detector 2 black...

Page 232: ...lding 2 black 3 brown J14 1 blue B6_Feeding table detector 2 black 3 brown J15 1 6 L TWIDO PLC 2 5 N 3 0 DC IN 4 I0 0 I0 0 B8 5 77 I0 1 B6 6 I0 2 I0 2 B7 7 I0 3 I0 3 S2 8 I0 4 I0 4 S9 9 I0 5 I0 5 B9 10 16 I0 7 Power OK 11 Q0 0 Q0 0 Folding arm in Front or Rear position 12 Q0 1 Q0 1 Linen evacuation 13 Q0 0 Q0 0 Ejection roller in up position 14 0 COM J16 1 24 S9_Receipt tray limit switch 2 I0 4 J1...

Page 233: ...6 16 I0 2 7 14 I0 3 8 14 I0 4 9 22 I0 5 10 20 I0 7 J19 1 20 J104 2 A5_Rotation control 2 62 J104 1 3 62 B4_Combustion pressure 4 26 J20 1 7 KM6 KM7 KM9 and KM10 2 Free 3 26 KM6 KM7 and KM8 4 17 KM9_Left air circulation contactor 5 18 KM10_Right air circulation contactor 6 25 KA8_Gas faulty relay KM8 7 24 KA9_Gas ignitor relay KM6 8 Free J21 1 Free 2 L21 Q1_Fan breaker 3 L22 4 L23 ...

Page 234: ...40 T5_Vacuum table timer 0 J10 4 A2_Ironer interconnection L111 2 Q5_Vacuum table breaker L112 4 L113 6 L114 U M6 M7 Vacuum table motor L115 V L116 W Q5 option 1 L11 2 Q0_Power breaker 2 L12 4 3 L13 6 4 L111 KM11_Vacuum table contactor 5 L112 T5 option A1 24 J10 2 A2_Ironer interconnection A2 0 J10 4 B1 77 J10 1 24 A1 40 KM11_Vacuum table contactor PLC plate ...

Page 235: ...n 04106016 GB 43 09 Connector Pin Wire N Designation Function A5_J101 1 0 S1 T2_Transfo 400V 24Vdc 2 24 S2 A5_J102 1 0 Free 2 24 A5_J103 1 0 3 B3_Rotation control detector 2 37 2 3 24 1 A5_J104 1 62 J19 2 A2_Ironer interconnection 2 20 J19 1 ...

Page 236: ...V 230V 2 2 3 L11 2 Q0_Power breaker 4 L12 4 Q4 1 5 J17 2 A2_Ironer interconnection 5 P1 T2_Transfo 400V 24Vdc 3 6 J17 1 A2_Ironer interconnection 6 P2 T2_Transfo 400V 24Vdc 2 3 2 T1_Transfo 400V 230V 4 4 4 T2 P1 5 J17 2 A2_Ironer interconnection 5 1 Q4_Secondary breaker P2 6 J17 1 A2_Ironer interconnection 6 3 Q4_Secondary breaker S1 24 J101 2 A5_Rotation control S2 0 J101 1 T1_Transfo 400V 230V P...

Page 237: ...terconnection A2 27 2 A6_Gas igniter KA8 A1 29 8 A6_Gas igniter A2 31 7 25 J20 6 A2_Ironer interconnection 65 KA8_Gas faulty relay KA9 A1 26 J20 3 A2_Ironer interconnection A2 7 J20 1 24 J20 7 65 KA8_Gas faulty relay RV541_J601 1 62 2 7 KA9_Gas ignition relay 3 29 KA8_Gas faulty relay 4 31 5 Free RV541_J602 1 à 4 Free 5 28 Y1 Y2_Gas electrovalve 6 30 7 à 10 Free RV541 HT E1 E2_Ignition and control...

Page 238: ...1 2 Q0_Power breaker L12 4 L13 6 A1 26 J20 3 A2_Ironer interconnection A2 7 J20 1 KM8 L81 1 Heating element group 2 L82 3 L83 5 L11 2 Q0_Power breaker L12 4 L13 6 A1 26 J20 3 A2_Ironer interconnection A2 7 J20 1 KM8 L91 1 Heating element group 3 L92 3 L93 5 L11 2 Q0_Power breaker L12 4 L13 6 A1 26 J20 3 A2_Ironer interconnection A2 7 J20 1 Electric heating plate ...

Page 239: ...M4_Fan motor L52 V L53 W L41 2 Q2_Air circulation breaker L42 4 L43 6 A1 18 J20 5 A2_Ironer interconnection A2 7 J20 1 KM10 L61 U M5_Fan motor L62 V L63 W L41 2 Q2_Air circulation breaker L42 4 L43 6 A1 18 J20 4 A2_Ironer interconnection A2 7 J20 1 Q2 1 L11 2 Q0_Power breaker 2 L12 4 3 L13 6 4 L41 KM9 KM10_Fan contactor 5 L42 6 L43 Electric heating plate air circulation ...

Page 240: ...ection plate Connector Pin Wire N Designation Function J201 1 L203 Q2014_Power breaker 2 L202 3 L201 J202 1 258 Q0 8 TWIDO PLC default indicator 2 0 COM2 3 257 Q0 7 vacuum 4 256 Q0 6 smoothing 5 255 Q0 5 closing clamps 6 254 Q0 4 spacing clamps 7 16 COM1 8 253 Q0 3 advance clamps 9 252 Q0 2 return clamps 10 251 Q0 1 closing of left clamp 11 250 Q0 0 closing of right clamp 12 16 COM1 13 6 L 14 5 N ...

Page 241: ...table 2 222 I0 12 presence of linen in smoothing 3 221 I0 11 presence of linen in left clamp 4 220 I0 10 presence of linen in right clamp J206 1 218 I0 8 PLC TWIDO spacing clamps 2 217 I0 7 clamps trolley in rear position 3 216 I0 6 clamps trolley in remove linen position 4 215 I0 5 clamps trolley in front position 5 214 I0 4 feeding in semi automatic mod 6 213 I0 3 feeding in automatic mode 7 212...

Page 242: ... 221 J228 8 presence of linen in right clamp J209 W8 1 0 B203_Smoothing detector 2 222 3 24 J210 W13 1 201 J230 1 E2_Electromagnet of right clamp 2 202 J230 2 3 203 J230 3 E1_Electromagnet of left clamp 4 204 J230 4 J211 W12 1 Free 2 Free 3 Free 4 254 J231 4 A3 Interconnection spacing clamps 5 255 J231 5 closing clamps 6 258 J231 6 feeder default 7 24 J231 7 24V 8 0 J231 8 0V 9 13A J231 9 ARU 10 1...

Page 243: ...Manual Plugs identification 04106016 GB 43 09 Connector Pin Wire N Designation Function J215 M3 1 W M3_Left smoothing motor 2 V 3 U J216 M6 1 W M6_Vacuum table motor 2 V 3 U J217 M5 1 W M5_Vacuum table motor 2 V 3 U ...

Page 244: ...1 204 E1_Electromagnet of left clamp 2 203 J222 W14 1 202 E2_Electromagnet of right clamp 2 201 J223 W2 1 214 S201_3 positions switch 2 213 3 212 BP202_Initialization 4 21 5 13B BP3_Emergency push button 6 13A 7 24 S201 BP201 BP202 and H201 8 258 H201_Feeding default J224 W3 1 218 FC4_Spacing clamps 2 24 J225 W4 1 219 FC5_Closing clamps 2 24 A3 Interconnection board ...

Page 245: ...mps 6 219 J208 6 closing clamps 7 220 J208 7 left clamp detector 8 221 J208 8 right clamp detector J229 W17 1 0 J250 1 A4 Clamps motion 2 255 J250 2 closing clamps 3 0 J250 3 4 254 J250 4 spacing clamps J230 W13 1 201 J210 1 A2 Ironer interconnection E2_Electromagnet of right clamp 2 202 J210 2 3 203 J210 3 E1_Electromagnet of left clamp 4 204 J210 4 J231 W12 1 Free 2 Free 3 Free 4 254 J211 4 A2 I...

Page 246: ...l board Connector Pin Wire N Designation Function J250 W17 1 0 J229 1 A3_Interconnection 0 V 2 255 J229 2 closing clamps 3 0 J229 3 0 V 4 254 J229 4 spacing clamps J251 W11 1 8 J204 1 A2_Feeder interconnection 2 5 J204 2 J252 W16 1 M2_Spacing clamps motor 2 J253 W2 1 1 P1_Clamps potentiometer motor 2 2 3 3 ...

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Page 249: ...ervice Manual 04106016 GB 21 12 Frequency converter Contents Frequency converter Télémécanique_Altivar 11 ATV11 1 Frequency converter Leroy Somer SKA 1200075 4 Frequency converter Schneider Electric_ATV12 6 ...

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Page 251: ...5 J4 2 J4 1 M3 U V W COM AI 14 15 7 8 LI2 LI3 LI4 15V 40 M10 7 8 Télémécanique ATV11 Service Manual Frequency converter 04106016 GB 21 12 Frequency converter Telemecanique_Altivar 11 ATV11 A2_Inter connection Motion Cooler fan of casing Wiring diagram ...

Page 252: ...2 19 ESC ENT ESC ENT ESC ENT ESC ENT ESC ENT ESC ESC ESC ESC ESC Service Manual Frequency converter 04106016 GB 21 12 Structure of menus ...

Page 253: ... control tCt Menu tCt Sub Menu inputs converter control Starting LEL Setting Parameters modified in factory Code Function Setting Type rdy convertor ready Display ACC Linear acceleration ramp 1 Setting DEC Linear deceleration ramp 1 Setting LSP Low speed 9 3 Setting HSP High speed 54 Setting itH Motor thermal protection 1 9 Setting AiT U parameter in tension 10U Setting drC Motion Menu Menu UFr Ve...

Page 254: ...U V W COM AI 14 15 7 8 Leroy Somer SKA 1200075_0 75 kW Service Manual Frequency converter 04106016 GB 21 12 Frequency converter Leroy Somer SKA 1200075_0 75 kW IC4 48xx A2_Inter connection Motion Cooler fan of casing B5 or B6 according to the direction of the motor rotation Wiring diagram ...

Page 255: ... on Push once on to validate the new value and change the parameter or push twice to leave the programming Process to modify the value of the parameter Parameters modified in factory Code Function Factory Setting 01 Mini speed 0 9 3 02 Maxi speed 50 54 03 Acceleration ramp 5 1 04 Deceleration ramp 10 1 06 Nominal current of motor 1 9 07 Nominal speed of motor 1500 2800 08 Nominal tension of motor ...

Page 256: ...4 J4 5 J4 2 J4 1 M3 U V W COM AI 14 15 7 8 LI2 LI3 LI4 24V 40 M10 7 8 Schneider Electric ATV12 Service Manual Frequency converter 04106016 GB 21 12 Frequency converter Schneider Electric_ATV12 ATV12 A2_Inter connection Motion Cooler fan of casing Wiring diagram ...

Page 257: ...7 19 MODE ESC 2s ESC 2s ESC 2s ESC 2s ESC 2s Service Manual Frequency converter 04106016 GB 21 12 Structure of menus or or or or or ...

Page 258: ...t Setting motor 0 37Kw COnF configuration mode LSP low speed 0 9 HSP high speed 50 50 nPr motor power 0 37 nCr motor current 2 2 FULL full menu I O inputs outputs menu tCt wire control 2 types trn PFO drC motor check menu nSP nominal speed of motor 1500 2800 SFr switching frequency 4 8 FLt default control menu Strt IGBT test nO YES COnF configuration mode SCS backup of configuration nO Strl ...

Page 259: ...tting motor 0 37Kw COnF configuration mode bFr motor frequency 50 60 LSP low speed 0 8 5 HSP high speed 50 48 nPr motor power 0 37 nCr motor current 2 4 FULL full menu I O inputs outputs menu tCt wire control 2 types trn PFO drC motor check menu nSP nominal speed of motor 1500 3360 SFr switching frequency 4 8 FLt default control menu Strt IGBT test nO YES COnF configuration mode SCS backup of conf...

Page 260: ...g motor 0 75Kw COnF configuration mode LSP low speed 0 8 5 HSP high speed 50 48 nPr motor power 0 75 nCr motor current 3 4 FULL full menu I O inputs outputs menu tCt wire control 2 types trn PFO drC motor check menu nSP nominal speed of motor 1500 2800 SFr switching frequency 4 8 FLt default control menu Strt IGBT test nO YES COnF configuration mode SCS backup of configuration nO Strl ...

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Page 263: ...20 Service Manual 04106016 GB 43 09 Anti static Bar Contents Description 1 OPERATION 3 Generator T3 3 Timer Relay T4 3 Electrostatic bar 3 Repair 4 Generator T3 4 Timer Relay T4 4 Electrostatic bar 4 ...

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Page 265: ...only for machine with folding 1 electrostatic bar The T3 generator is fitted in the left cas of the machine It is accessible by removing the left cover of the machine The electrostatic bar is fitted on the folder stop tube It is accessible by the front of the machine The TWIDO PLC is fitted in the electric cabinet of the folder It is accessible by removing the machine s left cover left case T3 gen...

Page 266: ... Electrostatic bar Power supply A2 Ironer interconnection board Q3 T1 Q0 4 Version with folding COM1 KM2 L2 L1 P2 S2 P1 T4 Timer T3 Generator Electrostatic bar Power supply A2 Ironer interconnection board Q3 T1 A1 Version without folding B1 S2 A2 J10 1 J10 2 J10 4 KM2 L1 15 18 P2 L2 P1 ...

Page 267: ...r relay in version without folding the T3 generator supplies the electrostatic bar Timer Relay T4 Connected on A2 Ironer interconnection board terminals J10 1 J10 2 J10 4 the timer relay power ON and OFF the electrostatic bar Electrostatic bar Connected on the T3 generator terminal S2 the electrostatic bar deletes the electrostatic tension of the linen ...

Page 268: ...15 18 If the contact does not occur after the preset time delay this means that the timer is faulty Replacing Remove the left cover Disconnect the wires Remove the faulty timer relay and replace Refit the parts in the reverse sequence Electrostatic bar Checking Check the wiring Power on the machine hide B6 cell version without folding or B7 version with folding and checked that there is a decrepit...

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Page 271: ...fault with the heating system 2 Message Com Error Folder 3 Message Folder Error 002 3 Message Problem tank positioning error 3 Message Error heating 3 Feeder functioning schematic 4 Hanging sheets in the clamps 4 Activation clamps 5 Start feeding 5 Clamps moving aside 6 Clamps in position aside 6 Feeding trolley moving forward 7 Sheet release 7 Automatic activation for trolley back 8 Manual activa...

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Page 273: ...he power supply using the main switch Overheating of centre of cylinder when small linen units are too often fed on the centre of the cylinder This error displays alternately with the service screen when the centre of the cylinder overheats due to it being used laterally The heating system of the machine will remain shut down while this message continues to be displayed To continue ironing allow t...

Page 274: ...reset the igniter or to stop the machine Press on the left to restart the gas igniter Press on the right button to stop the machine Message Gas ignition fault only on gas heated machines This error displays alternately with the service screen when the lighting of the gas burners has been requested If this message has been displayed over 30 seconds the gas burner is not ignited The heating system f...

Page 275: ...der running Switch off then switch back on the power supply using the main switch If the fault remains consult the after sales service Message Com Error Folder This error displays alternately with the service screen when there is a communication failure between the control panel and the folding programmable logic controller Check the link between the control panel and the programmable logic contro...

Page 276: ... switches Control panel J224 25 clamps position switch interconnection board power supply 24Vdc Feeder functioning schematic A2 J208 J210 J211 J207 J202 J205 6 J212 13 J204 A4 J250 J253 A5 J251 A1 IN OUT M M A3 J226 27 J221 22 J228 J230 J231 J223 J229 1 2 3 J224 25 interconnection board Ironer Feeding position micro switches Front Back clamps motor clamps position switch electromagnet detector cla...

Page 277: ...switch electromagnet detector clamps Control panel Space clamps motor movement control board power supply 24Vdc Activation clamps A2 J208 J210 J211 J207 J202 J205 6 J212 13 J204 A4 J250 J253 A5 J251 A1 IN OUT M M A3 J226 27 J221 22 J228 J230 J231 J223 J229 3 2 1 J224 25 interconnection board PLC TWIDO Space clamps motor movement control board Control panel electromagnet detector clamps clamps posi...

Page 278: ...osition micro switches Ironer interconnection board interconnection board Control panel power supply 24Vdc Clamps moving aside A2 J208 J210 J211 J207 J202 J205 6 J212 13 J204 A4 J250 J253 A5 J251 A1 IN OUT M M A3 J226 27 J221 22 J228 J230 J231 J223 J229 3 2 1 J224 25 interconnection board Ironer Feeding position micro switches Front Back clamps motor interconnection board electromagnet detector cl...

Page 279: ...clamps motor Front Back clamps motor interconnection board interconnection board power supply 24Vdc A2 Feeding trolley moving forward A2 J208 J210 J211 J207 J202 J205 6 J212 13 J204 A4 J250 J253 A5 J251 A1 IN OUT M M A3 J226 27 J221 22 J228 J230 J231 J223 J229 2 1 J224 25 3 4 5 Ironer Feeding position micro switches Front Back clamps motor clamps position switch electromagnet detector clamps Contr...

Page 280: ...ition micro switches Ironer interconnection board interconnection board power supply 24Vdc Automatic activation for trolley back A2 J208 J210 J211 J207 J202 J205 6 J212 13 J204 A4 J250 J253 A5 J251 A1 IN OUT M M A3 J226 27 J221 22 J228 J230 J231 J223 J229 power supply 24Vdc 1 J224 25 2 3 5 6 7 4 electromagnet detector clamps clamps position switch Front Back clamps motor Feeding position micro swi...

Page 281: ...6 27 J221 22 J228 J230 J231 J223 J229 1 J224 25 2 3 1 interconnection board Ironer Feeding position micro switches PLC TWIDO Space clamps motor power supply 24Vdc Front Back clamps motor clamps position switch electromagnet detector clamps Control panel interconnection board movement control board Feeding trolley and clamps in initial position ...

Page 282: ...t Check that the eject roller is in high position S8 I0 3 folder PLC input Check that the rotation detection blinks B8 I0 0 folder PLC input Check folding arm position sensors B9 I0 5 FRONT position B10 I0 6 BACK position folder PLC inputs Check clutch Y5 Q0 0 folder PLC output Check that the linking between the folding arm and the clutch is OK Check the coil of the clutch Engaged the sheet before...

Page 283: ...rks badly Check position switches FC4 I0 8 space clamps FC5 I0 9 clamps close together FC201 I0 5 return clamps FC202 I0 6 put down sheet and FC203 I0 7 clamps movement feeder PLC inputs Check the M2 motor carbon brush space clamps Check the A4 control board functioning according to the chapter 12 page 7 Check the contactors KM201 Q0 3 forward clamps and KM202 Q0 2 backward clamps feeder PLC outpu...

Page 284: ...rt circuit between humidity sensors Check humidity sensors cables Check that the DIAMMS value Moisture 000 in Value mode change when a short circuit is made between humidity sensors Change the control display The antistatic bar does not work or works badly Check that the antistatic bar is applied Check Q0 4 folder PLC output The heating does not work or works badly GAS Heating The gas supply is fa...

Page 285: ... elements are faulty Check heating contacts KM6 KM7 and KM8 Check that the heating elements consume intensity when they are powered Check the heating elements wires Check phases STEAM Heating The steam supply is faulty The no return valve is faulty Check the customer steam supply Check the steam electrovalve Check the no return valve ...

Page 286: ...AILURE PRESS ANY KEY Something stop the machine motion Check that bearings rollers sprockets and cylinder are driven To re initialise the machine switch off then switch back on the power supply using the main switch EMERGENCY STOP One of the emergency stop buttons has been triggered The mobile safety protector switches are faulty Check why the button was pressed and then reset it Check mobile safe...

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