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Cleaning & Sanitizing Models 185/195 and 810/812 Slush F

Cleaning & Sanitizing Models 185/195 and 810/812 Slush F

Cleaning & Sanitizing Models 185/195 and 810/812 Slush F

Cleaning & Sanitizing Models 185/195 and 810/812 Slush F

Cleaning & Sanitizing Models 185/195 and 810/812 Slush Frrrrree

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CLEANING

1.

Prepare a three-compartment sink for cleaning, rinsing, and
sanitizing parts removed from the freezer per applicable health
codes. The sanitizer should be mixed according to the
manufacturer’s instructions to yield 100 parts per million (PPM)
available chlorine solution. (example: Stera-Sheen Green Label).

2.

Wash all parts removed from the freezer thoroughly with a warm,
mild dish detergent solution. The following parts should be
cleaned with the appropriate brush supplied.
a.

The door piston opening, breaker bar cavity, air bleed hole,

dispense outlet valve opening, and the door mounting holes.

b.

The shaft cup seal, washer, outlet valve, piston and piston rod.

c.

The beater shaft inside spring mounting holes and the

scraper blade mounting indentations.

3.

After all parts are washed and rinsed, place in sanitizing solution.
For proper sanitizing, the parts must remain in the sanitizing
solution for 5 minutes.  Allow parts to air dry.

4.

Remove hopper cover and bottle rack, take to sink area to wash
with the dish detergent solution. Rinse with clean water.

5.

With the dish detergent solution thoroughly brush the inside of the
hopper, the mix feed port to the cylinder, the drain tube, and the
inside of the cylinder making certain to clean the back wall of the
cylinder. Rinse with clean water.

6.

Wipe down the freezer with the dish detergent solution and rinse
with clean water.

ASSEMBLY

1.

Assemble and lubricate in accordance with Operator’s Manual.
Use figures 1 - 3 as reference.

                  CAUTION

To avoid electrical shock or contact with
moving parts, make sure all switches are in
the “OFF” position and that the main power
supply is disconnected.

This instruction sheet is not intended to be used in place of the Operator’s Manual. Use the following information
to assist you only after you have read, understood, and are accomplished in the procedures for cleaning and
sanitizing detailed in the freezer Operator’s Manual.

SANITIZING

The sanitizing procedure is always done just prior to
starting the freezer.

1.

Wash and sanitize your hands and forearms.

2.

Prepare 4 gallons (15.2 liters) of sanitizing solution in
a container. The sanitizing solution must be mixed
according to manufacturer’s instructions to yield 100
PPM (parts per million) available chlorine solution (i.e.,
Stera-Sheen or equivalent).

3.

Pour sanitizing solution into the hopper pan. Using a
clean brush, wash down the hopper walls, the mix feed
tube and the hopper cover .

4.

Remove the air relief plug and allow sanitizer to flow
into the cylinder. Replace the plug when sanitizer
reaches the bottom of the air plug opening.

5.

When the cylinder has filled with sanitizing solution,
reconnect the main power supply to the freezer. Turn
the selector switch to the “CLEAN” position and allow
the beater to run for 5 minutes.

6.

At this time check for leaks around the door, piston and
drain tube.

7.

Turn the selector switch to the “OFF” position. Place an
empty container under the dispensing door, and drain
the solution by opening the piston to allow the cylinder
and hopper to empty.

Go to Production Preparation and Priming the

Freezer.

(back side)

Figure 2

Install blades and

springs

O-RING-OUTLET

OUTLET-VALVE

DOOR (HEAD)

PLUG-ASSY. AIR

BLEED

NUT-PISTON

ROD

O-RING  (PLUG)

O-RING (PISTON)

SPRING-PULL VALVE

GASKET
(DOOR/HEAD)

ROD-PISTON

O-RING  (ROD)

Figure 3

Door (Head) Assembly

Lubricate all O-rings.

PISTON VALVE

KNOB-BALL

KNOB-HAND

BREAKER BAR

BLADE SPRING

Figure 1

Beater Shaft Assembly

CUP SEAL
DO NOT LUBRICATE

WASHER - LUBRICATE

BEATER SHAFT - LUBRICATE

QUAD RING - LUBRICATE

BUSHING
LUBRICATE

LUBRICATE

BLADE SPRINGS

SCRAPER BLADE

SCRAPER BLADE

SCRAPER BLADE

BLADE-SPRING

BREAKER-BAR

LUBRICATE

REEL-ASSY.

Summary of Contents for 812

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Page 3: ...Operator s Manual for the Electro Freeze Cocktail Slush Freezer Model 812 All contents Copyright 2010 H C Duke Son Inc 2116 Eighth Avenue East Moline Illinois 61244 i ...

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Page 41: ...VERY OPERATOR COMPLAINT IS POOR OR SLOW PRODUCT RECOVERY CHECK SCRAPER BLADES IF WORN REPLACE CHECK FREEZER CAPACITY RATING DISPENSING TOO LARGE OF VOLUME AT ONE TIME IF PROBLEM PERSISTS CONTACT H C DUKE SON INC ELECTRO FREEZE SERVICE DEPARTMENT AT 800 755 4545 IF AIR COOLED CHECK FOR AIR INTAKE DISCHARGE BLOCKAGE ON FREEZERS WITH AUTO FILL SYSTEM BRIX FILL STATION TO PRODUCT SUPPLIERS RECOMMENDAT...

Page 42: ... IS PRODUCT IS TOO THICK or WILL NOT DISPENSE IF PROBLEM PERSISTS CONTACT H C DUKE SON INC ELECTRO FREEZE SERVICE DEPARTMENT AT 800 755 4545 IF PROBLEM PERSISTS CONTACT H C DUKE SON INC ELECTRO FREEZE SERVICE DEPARTMENT AT 800 755 4545 OPERATOR COMPLAINT IS FREEZER VIBRATES OR ROCKS EXCESSIVELY CHECK MIX SUPPLY KEEP HOPPER FILLED MUST BE ABOVE 1 3 FULL CHECK PRODUCT BRIX ADJUST TO 11 13 BRIX CHECK...

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Page 63: ...sure all switches are in the OFF position and that the main power supply is disconnected This instruction sheet is not intended to be used in place of the Operator s Manual Use the following information to assist you only after you have read understood and are accomplished in the procedures for cleaning and sanitizing detailed in the freezer Operator s Manual SANITIZING The sanitizing procedure is...

Page 64: ...g a refractometer See Figure 4 NOTE It is recommended to precool mix before filling freezer 3 Remove the air bleed plug and allow the cylinder to fill with mix Replace the air plug when the mix reaches the bottom of the air plug opening 4 Finish filling the hopper with mix The freezer will hold 8 gallons 30 3 liters 12 quarts 11 4 liters in the freezer cylinder and 20 quarts 18 9 liters in the hop...

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