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ELCOS- Parma- Italy - GB  - CAM -684

5

Valid for firmware revisions higher than or equal to 1.24

OPERATION

GENERATOR SET STARTING WITH LOW BATTERY CHARGE

(with  control unit in automatic mode)

STARTS OR STOPS the generator set depending on the voltage measured on the battery terminals

Before starting automatically, the generator set activates the intermittent general alarm for 8 seconds, followed by a  

pause of 3 seconds.

 12.

When the voltage measured on the battery is lower than the minimum threshold, THE ENGINE STARTS. 

When the voltage exceeds the maximum threshold after the intervention delay, THE ENGINE STOPS. To change the 

programming of the thresholds and of the delay see the basic table of the TECHNICAL 

PROGRAMMING 

OPERATIONS manual on page

The intervention of the fault is displayed; it can cause the engine to be stopped and activates the general alarm see  

BASIC TABLE at pages 10-11 of the TECHNICAL PROGRAMMING manual.

When the engine is running the generator set instruments are shown.

When there is a fault, instead of the reading, the display shows the intervened fault message, and the associated 

yellow LED              flashes.

 

 

FAULT DISPLAY

FAULT RESET

It  is  possible  to   access  the   reading  of  the  measurements  and at the same time to silencing the general alarm,

by   pressing   key                for 1 second.

The display will resume showing the previous fault 20 seconds after the last pressing of the key.

On pressing the key               , the protection devices and all the locked functions are reactivated.

HOW TO SEE THE INSTRUMENT READINGS AGAIN

GENERATOR SET PROTECTION DEVICES AND USER

GENERAL ALARM

This is produced by mounting an acoustic signal, linked to the appropriate terminal

It can be arranged so that it is activated continually or for a set time

When key               is pressed the general alarm is silenced.

.

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PREVENTIVE MAINTENANCE

When preventive maintenance operations need to be carried out, the yellow LED            flashes while the number of 

the intervened maintenance appears

The timing for the maintenance operations and the procedure for zeroing the time up maintenance indication can be 

programmed by the manufacturer of the generator set unit

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EMERGENCY STOP

The emergency stop can be activated in all working conditions, by mounting one or more click down push-button. 

The stop is immediate (without engine cooling), does enable the general alarm and EMERGENCY STOP is shown 

on the display.

STOPPING FAILED

This intervenes if the running engine signal is detected 120 seconds after the stop command.

 STOPPING FAILURE will be read on the display.

Do not use the emergency button combined with a stopping system 

that is not energized in run mode

.

DETECTION OF RUNNING ENGINE

It is obtained by detecting generator frequency and residual voltage or by detecting battery charger alternator 

(permanent magnets or pre-excitation) voltage and frequency. It is also possible to use a pick-up device in place of  

the alternator. In case of engine equipped with electronic injection controller (CAN Bus) it is not necessary any pick-

up and the alternator is used only to detect belt breakage.

When the running engine signal has been detected the unit disconnects the starter and switches on the led

         .

STOP

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In 

 mode using key             (it is obtained by pressing once the key

In 

 mode when the                   protection systems and the remote controls intervene

In 

 mode when the mains power returns, or when the protection systems or remote controls intervene

Stopping can occur in two ways

ith the solenoid deactivated while the engine is running and activated when stopped. This condition is  maintained  

during the STOP TIME after the engine stopped detection.

manual

Test

Automatic

with solenoid or electro-valve activated while the engine is  running and deactivated when stopped, remaining in this condition 

even when the engine is stationary

STOP

This starts or stops the generator set according to the power detected by the control unit.

A general alarm triggers for 8 seconds followed by a 3-second pause before automatic start-up of the generator set.

As soon as the power value of the power user is above the programmed threshold during the entire engagement 

delay, the control unit starts the generator set and controls opening of the network contactor.    

With engine running the generator contactor closes when the generator voltage is regular and the generator 

engagement delay to the power user has elapsed. 

As soon as the power value of the power user is below the programmed threshold during the entire engagement 

delay, the control unit opens the generator contactor, after the generator mains interlock time the mains contactor 

closes. The cooling time allows for and facilitates cooling of the engine before it is stopped.

STARTING ON REQUEST FOR POWER 

CLOCK

The TIMER  permits to programme the operation or the block of the generator set

AUT 

Operation obtained as during mains failure

Stops starting or running of generator set.

. In 

operation.

STARTING 

.

STOP

Summary of Contents for CAM 684

Page 1: ...gram starting or stopping the generating set Generator start stop on request for power Possibility of starting the generating set in case of low battery charge Programmable weekly selftest Available inputs for fully programmable anomalies times polarities stopping possibility and message about the anomaly Three phase voltmetric control voltage failure undervoltage overvoltage asymmetryc voltage an...

Page 2: ...ply 1 2V Type AAA S U M M A R Y S u m m a ry T e c h n ic a l d a ta H is to ry o f re vis io n s P a g e 2 B rie f in s tru c tio n s In s tru m e n ts M o d e s o f c o m m u n ic a tio n o f th e c o n tro l u n it 3 O p e ra tio n F u n c tio n s s e le c tio n M a n u a l A u to m a tic T e s t O ff G lo w p lu g s p re h e a tin g S ta rtin g S ta rtin g F a ilu re 4 O p e ra tio n D e te c ...

Page 3: ... of 4000A or 110 of the full scale current of the chosen transformer From 0Hz to 85Hz for alternating voltages with amplitude KILOWATT HOUR Total PARTIAL HOUR METER With four digits and a maximum reading of 9999 hours and minutes The hours indicated are zeroset the next time the genset is started up TOTAL HOUR METER Displays five digits and a maximum reading of 59999 hours and minutes STARTING COU...

Page 4: ...e ime have elapsed the control unit commands the opening of the mains contactor and starts the generator set With engine running and generator voltage normal and once the GENERATOR TO POWER USERS CONNECTION DELAY has elapsed the generator contactor closes While it is running the generator set is protected from possible faults When the mains voltage is restored and the MAINS ACCEPTANCE time has ela...

Page 5: ... on the display STOPPING FAILED This intervenes if the running engine signal is detected 120 seconds after the stop command STOPPING FAILURE will be read on the display Do not use the emergency button combined with a stopping system that is not energized in run mode DETECTION OF RUNNING ENGINE It is obtained by detecting generator frequency and residual voltage or by detecting battery charger alte...

Page 6: ...XILIARY CONTACT GENERATOR CONTACTOR AUXILIARY CONTACT 22 21 13 in the Technical Programming Manual see page WIRING 36 32 75 76 L1 77 L2 78 L3 64 65 66 84 85 86 FOR THE CONNECTION OF A SINGLE AMMETER USE TERMINALS 75 77 GENERATOR MAINS AMMETERS DETECTION OF RUNNING ENGINE AND TACHOMETER DETECTION OF RUNNING ENGINE AND TACHOMETER DETECTION OF RUNNING ENG INE AND CHARGING ALTERNA TOR PRE EXCITATION W...

Page 7: ...ATE DIAGRAM GENER ATOR OVER LOAD SWITCH OIL PRESS URE TRANS MITTER TEMPER ATURE TRANS MITTER THERMO STATIC SWITCH OIL URE SWITCH PRESS GENERAL ALARM FU2 4A FU3 4A KM P FUEL LOADING SAFETY SOLENOID VALVE FUEL PUMP THER KM G SCREW ELECTRODES ROD ELECTRODE COOLANT LEVEL PROBE FOR RADIATORS WITH PLASTIC EXPANSION TANK FOR RADIATORS WITH METAL EXPANSION TANK 4 HAVING MADE THE CONNECTIONS THE CONTROL UN...

Page 8: ...njection control unit the engine will NOT cause to stop LED red FLASHING LIGHT anomaly managed by the control unit CAM 684 the engine will cause to stop LED yellow FLASHING LIGHT anomaly managed by the control unit CAM 684 the engine LEDS OFF ALL OK will NOT cause to stop INSTRUMENTS DESCRIPTION UNIT OF MEASURE MENT TACHOMETER Displays the number of engine revolutions rpm OIL PRESSURE GAUGE Displa...

Page 9: ...t is closed REMOTE STOP is shown on the display The control unit does not allow any startup operation and if the generator set is running it is stopped The intervention of the remote control is shown on the display EJP FUNCTION Choose EJP function see TECHNICAL PROGRAMMING manual on page 18 When the START UP contact connected to terminal 31 closes EJP STARTUP is seen on the display After the EJP S...

Page 10: ...reases LANGUAGE CHOICE The language set up in the factory is ITALIAN the languages that can be selected are SPANISH ENGLISH FRENCH GERMAN PORTOGUESE LANGUAGE CHOICE Press and wait for PROGRAMMED to be written Press to select Press to display EXCLU ENGAGED EXCLU Factory setting Press to display STOP STOP Press to display STOP ACCESS TO PROGRAMMING MODE led off CALENDAR CLOCK ADJUSTMENT ADJUSTMENT I...

Page 11: ... inside the control panel Never disconnect the terminals of the battery with running engine Never use a battery charger for the emergency start up the control unit could be damaged In order to safeguard people and equipment before connecting an external battery charger disconnect the electrical system terminals from the battery poles THIS CONTROL UNIT IS NOT SUITABLE FOR OPERATING IN THE FOLLOWING...

Page 12: ...A1 EN61000 4 2 EN61000 4 3 EN61000 4 4 EN61000 4 5 EN61000 4 6 EN60529 CONFORMITY DECLARATION BATTERY CHARGER We recommend fitting the plant with battery chargers compliant with DIN41773 standards BATTERY CHARGER OPERATION THREE CHARGING LEVELS RAPID WITH CURRENT CONTROL INTERMEDIATE MAINTENANCE WITH VOLTAGE CONTROL WHEN THE BATTERY CHARGER IS CONNECTED TO THE CAM 684 CONTROL UNIT THE DISPLAY SHOW...

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