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ELCOS- Parma- Italy - GB  - CAM -684

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Valid for firmware revisions higher than or equal to 1.24

CONTROL UNIT FOR GENERATING SET

TYPE CAM-684

Made for the preparation of automatic emergency intervention switchboards.

This controls and commands the genset unit. It commands the mains and generator contactors to

supply the user.

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It is equipped with display to    show

the INSTRUMENTS:

- three mains voltmeters

- three generator voltmeters

- delta voltages phase/phase

- star voltages

- three mains/generator ammeters

- frequency meter

- wattmeter       total and per phase

- varmeter

  “

- voltammeter

  “

- kilowatt-hour

- cosphimeter

per phase

- partial hour-meter

- total hour-meter

- starting counter

- starting failure counter

- tachometer

- battery voltmeter

- battery charger current

(with battery charger type CBS)

- fuel level  gauge

- water oil thermometer

- oil pressure gauge

• Automatic supervision of faults with messages on the display

• Texts in 6 languages: Italian, English, French, German, Spanish and Portuguese

• Information on 4 programmable preventive maintenance operations with display of the hours

remaining before the maintenance work is due

• Remote controls (starting, stop and test)

• EJP function

• Preheating glow plugs management

• Management of refuelling of working tank from storage tank

• Clock to program starting or stopping the generating set

• Generator start/stop on request for power

• Possibility of starting the generating set in case of low battery-charge

• Programmable weekly selftest.

• Available inputs for fully programmable anomalies (times, polarities, stopping possibility and message

about the anomaly)

• Three-phase voltmetric control, voltage failure, undervoltage, overvoltage, asymmetryc voltage and

not correct phase sequence of the mains and of the generator.

• Anomaly historical log (including data from the last 50 occurred anomalies)

• Displaying of the most serious faults with both led and messages on the display

• Possibility of password protected programming.

• CAN Bus Connection (SAE J1939)

• Serial ports RS232 and  RS485

• Connection with a remote panel (Type PRE-685) to display the instruments and errors managed

by the CAM-684

• GSM Modem (to be mounted externally), possibility of displaying the control unit instruments with a

mobile phone, operating the starting and stopping and notifying with an SMS message when the

      generating set is in alarm state

• MODBus protocol through port RS232, RS485 and the serial port via USB

• Remote operation with personal computer (on request):

- reading of the instruments shown on the display of the control unit

- anomaly historical record

- displaying of anomalies and operating status of the generating set.

- start stop controls

MODES OF COMMUNICATION OF CAM-684

®

PARMA

ITALY

E-mail: [email protected] - HTTP://www.elcos.it

       

Fax +39 0521/270218

Tel. +39 0521/772021

Summary of Contents for CAM 684

Page 1: ...gram starting or stopping the generating set Generator start stop on request for power Possibility of starting the generating set in case of low battery charge Programmable weekly selftest Available inputs for fully programmable anomalies times polarities stopping possibility and message about the anomaly Three phase voltmetric control voltage failure undervoltage overvoltage asymmetryc voltage an...

Page 2: ...ply 1 2V Type AAA S U M M A R Y S u m m a ry T e c h n ic a l d a ta H is to ry o f re vis io n s P a g e 2 B rie f in s tru c tio n s In s tru m e n ts M o d e s o f c o m m u n ic a tio n o f th e c o n tro l u n it 3 O p e ra tio n F u n c tio n s s e le c tio n M a n u a l A u to m a tic T e s t O ff G lo w p lu g s p re h e a tin g S ta rtin g S ta rtin g F a ilu re 4 O p e ra tio n D e te c ...

Page 3: ... of 4000A or 110 of the full scale current of the chosen transformer From 0Hz to 85Hz for alternating voltages with amplitude KILOWATT HOUR Total PARTIAL HOUR METER With four digits and a maximum reading of 9999 hours and minutes The hours indicated are zeroset the next time the genset is started up TOTAL HOUR METER Displays five digits and a maximum reading of 59999 hours and minutes STARTING COU...

Page 4: ...e ime have elapsed the control unit commands the opening of the mains contactor and starts the generator set With engine running and generator voltage normal and once the GENERATOR TO POWER USERS CONNECTION DELAY has elapsed the generator contactor closes While it is running the generator set is protected from possible faults When the mains voltage is restored and the MAINS ACCEPTANCE time has ela...

Page 5: ... on the display STOPPING FAILED This intervenes if the running engine signal is detected 120 seconds after the stop command STOPPING FAILURE will be read on the display Do not use the emergency button combined with a stopping system that is not energized in run mode DETECTION OF RUNNING ENGINE It is obtained by detecting generator frequency and residual voltage or by detecting battery charger alte...

Page 6: ...XILIARY CONTACT GENERATOR CONTACTOR AUXILIARY CONTACT 22 21 13 in the Technical Programming Manual see page WIRING 36 32 75 76 L1 77 L2 78 L3 64 65 66 84 85 86 FOR THE CONNECTION OF A SINGLE AMMETER USE TERMINALS 75 77 GENERATOR MAINS AMMETERS DETECTION OF RUNNING ENGINE AND TACHOMETER DETECTION OF RUNNING ENGINE AND TACHOMETER DETECTION OF RUNNING ENG INE AND CHARGING ALTERNA TOR PRE EXCITATION W...

Page 7: ...ATE DIAGRAM GENER ATOR OVER LOAD SWITCH OIL PRESS URE TRANS MITTER TEMPER ATURE TRANS MITTER THERMO STATIC SWITCH OIL URE SWITCH PRESS GENERAL ALARM FU2 4A FU3 4A KM P FUEL LOADING SAFETY SOLENOID VALVE FUEL PUMP THER KM G SCREW ELECTRODES ROD ELECTRODE COOLANT LEVEL PROBE FOR RADIATORS WITH PLASTIC EXPANSION TANK FOR RADIATORS WITH METAL EXPANSION TANK 4 HAVING MADE THE CONNECTIONS THE CONTROL UN...

Page 8: ...njection control unit the engine will NOT cause to stop LED red FLASHING LIGHT anomaly managed by the control unit CAM 684 the engine will cause to stop LED yellow FLASHING LIGHT anomaly managed by the control unit CAM 684 the engine LEDS OFF ALL OK will NOT cause to stop INSTRUMENTS DESCRIPTION UNIT OF MEASURE MENT TACHOMETER Displays the number of engine revolutions rpm OIL PRESSURE GAUGE Displa...

Page 9: ...t is closed REMOTE STOP is shown on the display The control unit does not allow any startup operation and if the generator set is running it is stopped The intervention of the remote control is shown on the display EJP FUNCTION Choose EJP function see TECHNICAL PROGRAMMING manual on page 18 When the START UP contact connected to terminal 31 closes EJP STARTUP is seen on the display After the EJP S...

Page 10: ...reases LANGUAGE CHOICE The language set up in the factory is ITALIAN the languages that can be selected are SPANISH ENGLISH FRENCH GERMAN PORTOGUESE LANGUAGE CHOICE Press and wait for PROGRAMMED to be written Press to select Press to display EXCLU ENGAGED EXCLU Factory setting Press to display STOP STOP Press to display STOP ACCESS TO PROGRAMMING MODE led off CALENDAR CLOCK ADJUSTMENT ADJUSTMENT I...

Page 11: ... inside the control panel Never disconnect the terminals of the battery with running engine Never use a battery charger for the emergency start up the control unit could be damaged In order to safeguard people and equipment before connecting an external battery charger disconnect the electrical system terminals from the battery poles THIS CONTROL UNIT IS NOT SUITABLE FOR OPERATING IN THE FOLLOWING...

Page 12: ...A1 EN61000 4 2 EN61000 4 3 EN61000 4 4 EN61000 4 5 EN61000 4 6 EN60529 CONFORMITY DECLARATION BATTERY CHARGER We recommend fitting the plant with battery chargers compliant with DIN41773 standards BATTERY CHARGER OPERATION THREE CHARGING LEVELS RAPID WITH CURRENT CONTROL INTERMEDIATE MAINTENANCE WITH VOLTAGE CONTROL WHEN THE BATTERY CHARGER IS CONNECTED TO THE CAM 684 CONTROL UNIT THE DISPLAY SHOW...

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