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ELCOS- Parma- Italy - GB  - CAM -684

11

Valid for firmware revisions higher than or equal to 1.24

NOTICES 

 

Used only to check and command a genset unit. It commands the mains and generator contactors to supply the user. It 

has been designed to be installed only inside on an electrical panel as a single unit and so that it can be connected to 

other components (contactors, fuses, thermo-magnetic switches, etc.) which the installer will have available to complete 

the plant.

 

 

 Warning: Components carrying dangerous voltage levels 

 

Only assigned and suitably trained personnel are allowed access to the control unit. No 

maintenance  operations are permitted unless the plant is disconnected from the mains and the 

battery. As an additional safety measure, the plant phases should be short-circuited and earthed. 

Not withstanding the above, only assigned and trained personnel can perform the following 

   operations with the plant on: 

-  make a visual inspection of the control unit, the connections and their markings; 

- measure the voltage and/or current values; 

- programming of the functions. 

These interventions, however, must be performed using equipment which ensures appropriate levels of 

electrical  protection. 

 

 

 

Warning:  

Adhere closely to the following advice 

 

 

-  When making connections always follow the instructions and the Wiring Diagram on pages 6-7. 

-  Any interventions on the unit must be performed with the motor stationary and terminal 50 of the starting motor  

   disconnected. 

-  Check that the consumption of the connected equipment are compatible with the described technical characteristics. 

-  Install in such a way that there is always adequate heat disposal. 

-  Always install under other equipment which produces or spreads heat.  

-  Handle and connect without mechanically stressing the electronic board. 

-  Make sure that no copper conductor cuttings or other waste material fall inside the control panel. 

-  Never disconnect the terminals of the battery with running engine. 

-  Never use a battery charger for the emergency start-up; the control unit could be damaged. 

-  In order to safeguard people and equipment, before connecting an external battery charger, disconnect the electrical      

   system terminals from the battery poles.

 

 

THIS CONTROL UNIT IS NOT SUITABLE FOR OPERATING IN THE FOLLOWING CONDITIONS: 

-  Where the environmental temperature is outside the limits indicated in the technical data. 

-  Where the air pressure and temperature variations are so rapid as to produce exceptional condensation. 

-  Where there are high levels of pollution caused by dust, smoke, vapour, salts and corrosive or radioactive particles. 

-  Where there are high levels or heat from radiation caused by the sun, ovens or the like. 

-  Where attacks from mould or small animals are possible. 

-  Where there is the risk of fire or explosions. 

-  Where the control panel can receive strong vibrations or knocks. 

-  Where the control panel is protected by barriers or casing with protection level less than IP40. 

 

ELECTROMAGNETIC COMPATIBILITY 

This control unit functions correctly only if inserted in plants which conform with the CE marking standards; it meets the 

exemption requirements of the standard EN61326-1 but it cannot be excluded that malfunctions could occur in extreme 

cases due to particular situations. 

The installer has the task of checking that the disturbance levels are within the requirements of the standards. 

 

CONDUCTION AND MAINTENANCE 

The following maintenance operations should be performed every week: 

- check that the indicators function; 

- check the condition of the batteries; 

- check that the conductors are tight, check the condition of the terminals.

 

 

UNLESS WE MAKE A WRITTEN DECLARATION STATING THE CONTRARY, THIS CONTROL UNIT IS NOT 

SUITABLE FOR USE AS A CRITICAL COMPONENT IN EQUIPMENT OR PLANTS RESPONSIBLE FOR KEEPING 

PERSONS OR OTHER LIVING BEINGS ALIVE. 

 

YOUR ELECTRICAL TECHNICIAN CAN ASK ANY QUESTIONS ABOUT  

THIS CONTROL UNIT BY TELEPHONING OUR TECHNICIAN 

 

 

 

Summary of Contents for CAM 684

Page 1: ...gram starting or stopping the generating set Generator start stop on request for power Possibility of starting the generating set in case of low battery charge Programmable weekly selftest Available inputs for fully programmable anomalies times polarities stopping possibility and message about the anomaly Three phase voltmetric control voltage failure undervoltage overvoltage asymmetryc voltage an...

Page 2: ...ply 1 2V Type AAA S U M M A R Y S u m m a ry T e c h n ic a l d a ta H is to ry o f re vis io n s P a g e 2 B rie f in s tru c tio n s In s tru m e n ts M o d e s o f c o m m u n ic a tio n o f th e c o n tro l u n it 3 O p e ra tio n F u n c tio n s s e le c tio n M a n u a l A u to m a tic T e s t O ff G lo w p lu g s p re h e a tin g S ta rtin g S ta rtin g F a ilu re 4 O p e ra tio n D e te c ...

Page 3: ... of 4000A or 110 of the full scale current of the chosen transformer From 0Hz to 85Hz for alternating voltages with amplitude KILOWATT HOUR Total PARTIAL HOUR METER With four digits and a maximum reading of 9999 hours and minutes The hours indicated are zeroset the next time the genset is started up TOTAL HOUR METER Displays five digits and a maximum reading of 59999 hours and minutes STARTING COU...

Page 4: ...e ime have elapsed the control unit commands the opening of the mains contactor and starts the generator set With engine running and generator voltage normal and once the GENERATOR TO POWER USERS CONNECTION DELAY has elapsed the generator contactor closes While it is running the generator set is protected from possible faults When the mains voltage is restored and the MAINS ACCEPTANCE time has ela...

Page 5: ... on the display STOPPING FAILED This intervenes if the running engine signal is detected 120 seconds after the stop command STOPPING FAILURE will be read on the display Do not use the emergency button combined with a stopping system that is not energized in run mode DETECTION OF RUNNING ENGINE It is obtained by detecting generator frequency and residual voltage or by detecting battery charger alte...

Page 6: ...XILIARY CONTACT GENERATOR CONTACTOR AUXILIARY CONTACT 22 21 13 in the Technical Programming Manual see page WIRING 36 32 75 76 L1 77 L2 78 L3 64 65 66 84 85 86 FOR THE CONNECTION OF A SINGLE AMMETER USE TERMINALS 75 77 GENERATOR MAINS AMMETERS DETECTION OF RUNNING ENGINE AND TACHOMETER DETECTION OF RUNNING ENGINE AND TACHOMETER DETECTION OF RUNNING ENG INE AND CHARGING ALTERNA TOR PRE EXCITATION W...

Page 7: ...ATE DIAGRAM GENER ATOR OVER LOAD SWITCH OIL PRESS URE TRANS MITTER TEMPER ATURE TRANS MITTER THERMO STATIC SWITCH OIL URE SWITCH PRESS GENERAL ALARM FU2 4A FU3 4A KM P FUEL LOADING SAFETY SOLENOID VALVE FUEL PUMP THER KM G SCREW ELECTRODES ROD ELECTRODE COOLANT LEVEL PROBE FOR RADIATORS WITH PLASTIC EXPANSION TANK FOR RADIATORS WITH METAL EXPANSION TANK 4 HAVING MADE THE CONNECTIONS THE CONTROL UN...

Page 8: ...njection control unit the engine will NOT cause to stop LED red FLASHING LIGHT anomaly managed by the control unit CAM 684 the engine will cause to stop LED yellow FLASHING LIGHT anomaly managed by the control unit CAM 684 the engine LEDS OFF ALL OK will NOT cause to stop INSTRUMENTS DESCRIPTION UNIT OF MEASURE MENT TACHOMETER Displays the number of engine revolutions rpm OIL PRESSURE GAUGE Displa...

Page 9: ...t is closed REMOTE STOP is shown on the display The control unit does not allow any startup operation and if the generator set is running it is stopped The intervention of the remote control is shown on the display EJP FUNCTION Choose EJP function see TECHNICAL PROGRAMMING manual on page 18 When the START UP contact connected to terminal 31 closes EJP STARTUP is seen on the display After the EJP S...

Page 10: ...reases LANGUAGE CHOICE The language set up in the factory is ITALIAN the languages that can be selected are SPANISH ENGLISH FRENCH GERMAN PORTOGUESE LANGUAGE CHOICE Press and wait for PROGRAMMED to be written Press to select Press to display EXCLU ENGAGED EXCLU Factory setting Press to display STOP STOP Press to display STOP ACCESS TO PROGRAMMING MODE led off CALENDAR CLOCK ADJUSTMENT ADJUSTMENT I...

Page 11: ... inside the control panel Never disconnect the terminals of the battery with running engine Never use a battery charger for the emergency start up the control unit could be damaged In order to safeguard people and equipment before connecting an external battery charger disconnect the electrical system terminals from the battery poles THIS CONTROL UNIT IS NOT SUITABLE FOR OPERATING IN THE FOLLOWING...

Page 12: ...A1 EN61000 4 2 EN61000 4 3 EN61000 4 4 EN61000 4 5 EN61000 4 6 EN60529 CONFORMITY DECLARATION BATTERY CHARGER We recommend fitting the plant with battery chargers compliant with DIN41773 standards BATTERY CHARGER OPERATION THREE CHARGING LEVELS RAPID WITH CURRENT CONTROL INTERMEDIATE MAINTENANCE WITH VOLTAGE CONTROL WHEN THE BATTERY CHARGER IS CONNECTED TO THE CAM 684 CONTROL UNIT THE DISPLAY SHOW...

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