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7 SETTING UP THE GAUGE

7.1 AUTOMATIC TRANSDUCER IDENTIFICATION

When you switch on your gauge, it will automatically identify the transducer type connected as
described below:

Note: Your gauge will only work correctly when fitted with Elcometer NDT transducers.

1.

Connect the transducer to the gauge - see “Fitting the transducer” on page 5.

2.

Ensure all couplant has been removed from the face of the transducer.

3.

Switch on the gauge - see “Switching on/off” on page 6.
The settings and memory display will begin scrolling the current gauge settings, one of which 

is the transducer type (

1/2 2S

 or 

1/2 5

)...etc.

4.

If the display shows 

NO PRB

, and a dual element probe has been connected to the gauge,

either the transducer is faulty, or it is not an Elcometer NDT transducer supplied for this gauge
type. If a single element membrane transducer has been connected, be sure the dongle is
connected to the correct socket on the end cap of the gauge - “Fitting the transducer” on
page 5. Switch off the gauge and repeat the above steps until the transducer type has been
identified.
If the probe is identified, the gauge will now automatically perform a probe zero - see “Trans-
ducer - Zeroing” on page 11.

7.2 TRANSDUCER - ZEROING

Setting the zero point for the transducer is important for the same reason that setting the zero on a
mechanical micrometer is important. If the zero point of the transducer is not set correctly, all of the
measurements the gauge makes will be in error by some fixed number. When the zero point of the
transducer is set, this fixed error value is measured and automatically corrected for in all
subsequent measurements.
The gauge will perform a probe zero whenever it is switched on. You should also perform a probe
zero whenever you change the transducer and at other times on a regular basis. The zero probe
routine 

must

 be done prior to calibration. This will ensure that the zero point of the instrument is

always correct.
When a dual element transducer is connected to the gauge:

If the selected mode is either pulse-echo (P-E) or pulse-echo coating (PECT), a probe zero will
automatically be done following startup.

If the selected mode is echo-echo, you must first change mode to either pulse-echo (P-E) or
pulse-echo coating (PECT), before performing a probe zero.

Note: Multi-echo modes do not require a probe zero.

Your gauge has two methods of conducting a probe zero:

Automatic probe zero (off block): 

When this function is selected the gauge conducts an

electronic zero automatically, eliminating the need for a zero disk or block

Manual probe zero (on block): 

When this function is selected the transducer must be placed on

the probe zero disk located on the bottom end cap.

7.2.1 To conduct an automatic probe zero (off block)

1.

Remove all couplant from the face of the transducer and check that the wearface of the trans-
ducer is clean and free of any debris.

2.

Use the control button to select 

ZERO

 from the top level menu items and then 

AUTO

 from the

submenu items.

Summary of Contents for UG20DL

Page 1: ...0 en Model UG20DL Underwater Thickness Gauge Operating Instructions...

Page 2: ...y network which supplies buildings used for domestic purposes These operating instructions are available for download on our website www elcometerndt com The following trademark is a registered tradem...

Page 3: ...adings 14 9 ThruPaint Measurement Technique 15 10 Measurement Options 15 11 Measurement Recording your Readings 17 12 Data Transfer Software 19 13 Storage 20 14 Maintenance 21 15 Technical Specificati...

Page 4: ...being measured The Model UG20DL includes a data logging memory facility which allows readings to be stored in the memory before being downloaded to a computer 1 1 STANDARDS Your gauge can be used in a...

Page 5: ...HOUSING SEALS The housing is sealed by o rings one on each end cap which require meticulous care In order to maintain a watertight seal the o rings and their mating surfaces must be clean free of fore...

Page 6: ...eries from the gauge if it is to remain unused for a long period of time This will prevent damage to the gauge in the event of malfunction of the batteries 3 2 CHOOSING THE TRANSDUCER When you purchas...

Page 7: ...he sound echoes back into the transducer When the transducer is placed against the material being measured it is the area directly beneath the centre of the wearface that is being measured 3 4 SWITCHI...

Page 8: ...itted to the gauge dual element type or single element membrane type Method Action Notes Press and Short Hold Enters into or exits out of the menu struc ture If entering into the menu structure Enter...

Page 9: ...n it is switched on and then every 30 seconds This provides visual confirmation of the the settings at any time without having to scroll through the menus to find the values of the settings The gauge...

Page 10: ...measured until a new measurement is made Note When the battery voltage is low the entire display will begin to flash When this occurs the batteries should be replaced 6 MEASUREMENT MODES Your gauge ha...

Page 11: ...HO ECHO MODE E E THRUPAINT This mode measures between two reflections This technique is commonly used to eliminate errors from surface coatings and also to make measurements in multiple layered materi...

Page 12: ...not set correctly all of the measurements the gauge makes will be in error by some fixed number When the zero point of the transducer is set this fixed error value is measured and automatically correc...

Page 13: ...the current velocity setting in your gauge Disregard the value displayed it is not important What is important is accurately performing these steps to ensure reliability of the zero calculation 4 Use...

Page 14: ...transducer from the zero disk 7 4 CALIBRATING In order for the gauge to make accurate measurements it must be calibrated to the sound velocity of the material being measured Different types of materia...

Page 15: ...the Gauge on page 11 Select units see Units on page 16 8 2 PROCEDURE 1 Apply couplant For the gauge to work correctly there must be no air gap between the transducer and the sur face of the material t...

Page 16: ...detection mode The combination of using both modes is ideal for the advanced inspectors needs 9 2 Setting Up ThruPaint Mode When you select the appropriate transducer type from the list of probes stor...

Page 17: ...trying to measure a material that is hard to penetrate due to the material type or the overall thickness of the material and when locating fine pits or flaws In these instances increase the gain to s...

Page 18: ...ow however it must not start or end with a special character Once a start and end ID are entered into the gauge and the log created the gauge automatically generates all the identifiers within that ra...

Page 19: ...at is larger than the stated boundaries an error message OUT OF MEMORY is displayed 11 2 2 Auto Increment Direction The Auto Increment function allows you to specify which direction to advance the cur...

Page 20: ...g see Measurement Taking Readings on page 14 4 Press and release the control button The measurement value and data is saved to the current storage location of the data file The storage location is the...

Page 21: ...ires an available communications port in order to transfer data to and from the gauge NDT Link supports COM1 COM2 COM3 and COM4 12 1 3 USB to Serial Converter Some newer laptop computers do not have s...

Page 22: ...l Elcometer NDT supplier or directly to Elcometer NDT The warranty will be invalidated if the instrument has been opened 14 2 TRANSDUCER The transducer will wear with repeated use Transducer life depe...

Page 23: ...styrene polyurethane PVC stainless steel and steel Weight including batteries 680 g 1 5 lbs Dimensions Length x Dia 229 mm x 60 33 mm 9 0 x 2 375 Gauge Operating Temperature 29 C to 60 C 20 F to 140 F...

Page 24: ...e limitation or exclusion may not apply to you However any implied warranty of merchantability or fitness is limited to the two year duration of this written warranty This warranty gives you specific...

Page 25: ...ing measured such that a strong stable echo is received by the gauge Several factors affect the strength of ultrasound as it travels These are outlined below 18 1 INITIAL SIGNAL STRENGTH The stronger...

Page 26: ...High penetration plastics and castings PULSE ECHO P E COATING OFF Cast iron 1MHz to 5MHz transducer Cast aluminium 10MHz transducer Plastics typically require lower frequency trans ducers depending o...

Page 27: ...acts on light the beam becomes diffused and scattered in all directions In addition to posing obstacles to measurement rough surfaces contribute to excessive wear of the transducer particularly in sit...

Page 28: ...e material decreases In most applications with surface temperatures less than approximately 100 C 200 F no special procedures are required At temperatures above 100 C 200 F the change in sound velocit...

Page 29: ...5232 0 206 PVC 2388 0 094 Copper 4674 0 184 Quartz Glass 5639 0 222 Epoxy Resin 2540 0 100 Approx Rubber Vulcan ised 2311 0 091 German Silver 4750 0 187 Silver 3607 0 142 Glass Crown 5664 0 223 Steel...

Page 30: ...the STORE top level menu item is replaced by MEMOFF DIRECT NORTH Part of the data logger The submenu item selected specifies in which direction to advance the cursor after a measurement is stored If a...

Page 31: ...ers of the same type frequency and diameter your gauge has a zero coating feature This enables your gauge to obtain very accurate readings on coatings eliminating potential errors incurred from slight...

Page 32: ...or measurements in millimetres MODE P E Select to measure non coated material bare metals PECT Select to measure coated materials Measures the thickness of both the base material and coating E E Selec...

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