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03/2011 - Art. Nr. 4200 1016 4000C

14

Overview

Contents

Page

Overview

Contents.................................................................. 14
Important notes ....................................................... 14
Burner description................................................... 15

Function

Heating, operating and safety function  .................. 16
Automatic combustion control unit .......................... 17
Oil burner pump .....................................................  18
Allocation chart, connection socket......................... 19

Assembly

Burner assembly, burner installation position ......... 20
Electrical/oil connection .......................................... 20
Checks before commissioning ................................ 20

Commissioning

Setting data, combustion head check ..................... 21
Air regulation,.........................................................  21
Burner adjustment, oil pressure regulation ............. 22
Operating check...................................................... 22

Service

Maintenance ........................................................... 23
Troubleshooting ...................................................... 24
Maintenance frequency indicator, 
fuel oil stock indicator.............................................. 25

Important notes

VL 1.40/P/42/55/55P/95 burners are 
designed for the combustion of domestic 
fuel oil in accordance with national 
standards: 
AT:

ÖNORM C1109: standard or low 
sulphur

BE:  NBN T52.716: standard or NBN 

EN 590: low sulphur

CH: SN 181160-2: domestic fuel oil 

and low-sulphur eco fuel oil

DE :  DIN 51603-1: standard and low 

sulphur.

The design and function of the burners 
meet standard EN 267.
Assembly, commissioning and 
maintenance must be carried out only by 
authorised specialists and all applicable 
guidelines and regulations must be 
observed.

Burner description

The VL 1.40/P/42/55/55P/95 burner is a 
single-stage, fully-automatic 
monoblock-type burner. It is suitable for 
use, within its range of performance, 
with boilers complying with EN 303 or 
hot-air generators in line with DIN 4794, 
DIN 30697 or EN 621.
Use for any other application requires 
the approval of ELCO.

Scope of delivery

The burner packaging also contains:
1

 connection clamping flange with 
insulation

1

bag containing installation fittings

1

bag containing Technical 
Documentation

The following standards should be 
observed in order to ensure safe, 
environmentally sound and energy-
efficient operation:

EN 226

Connection of vaporising oil and forced 
draught gas burners to the heat 
generator

EN 60335-2

Safety of electrical equipment for 
domestic use

Place of installation

The burner must not be used in rooms 
exposed to aggressive vapours (e.g. 
hairspray, tetrachloroethylene or carbon 
tetrachloride), large amounts of dust, or 
high levels of air humidity (e.g. in laundry 
rooms).
If no connection to an air exhaust 
system is provided for the air supply, 
there must be a supply air inlet 
measuring:
DE: up to 50kW: 150 cm

2

per additional kW: + 2.0 cm

2

CH: QF [kW] x 6= ...cm

2

; but at least

 200 cm

2

.

Variations may arise as a result of local 
regulations.

We can accept no warranty liability 
whatsoever for loss, damage or injury 
caused by any of the following:

-  Inappropriate use.
-  Incorrect assembly or repair by the 

customer or any third party, including 
the fitting of non-original parts.

Provision of the system and the 
operating instructions

The firing system manufacturer must 
supply the operator of the system with 
operating and maintenance instructions 
on or before final delivery. These 
instructions should be displayed in a 
prominent location at the point of 
installation of the heat generator, and 
should include the address and 
telephone number of the nearest 
customer service centre.

Notes for the operator

The system should be inspected by a 
specialist at least once a year. It is 
advisable to take out a maintenance 
contract to guarantee regular servicing.

Declaration of conformity

for forced-draught oil burner

We, the works certified with nr  AQF030
F-74106 ANNEMASSE Cedex 
declare under our sole responsibility
that the products
VL 1.40/P
VL 1.42
VL 1.55
VL 1.55P
VL 1.95

comply with the following standards:
EN 50165
EN 55014
EN 60335
EN 60555-2
EN 60555-3
EN 267
Belgian royal decree dated  08/01/2004

In accordance with the stipulations of 
the following European Directives
98 /  37 /EECMachinery Directive
89 /336 /EECEMC directive
2006 /95 /ECLow Voltage Directive
92 /42 /EECEfficiency directive

these products bear the CE marking.

Annemasse, 27th October 2008
M. SPONZA

Summary of Contents for VL 1.40

Page 1: ...42 VL 1 55 VL 1 55P VL 1 95 Bedieningshandleiding Voor de gespecialiseerde vakman Aangeblazen oliebrander 2 13 Operating instructions For authorised specialists Forced draught fuel oil burners 14 25...

Page 2: ...stuiving en aangeblazen gasbranders aan warmteproducerende uitrusting EN 60335 2 Veiligheid van elektrische apparaten voor huishoudelijk gebruik Plaats van opstelling De brander mag niet worden opgest...

Page 3: ...Luchtdruknippel T1 Ontstekingstransformator Y Instelschaal Y1 Magneetventiel 3 Luchtregeling in de branderkop 5 Bevestigingsschroeven voor basisplaat 7 Ophangsteun 8 Behuizing 9 7 polige contrastekke...

Page 4: ...en de voorventilatietijd van 15 sec loopt Tijdens de voorventilatie wordt de branderkamer bewaakt op vlamsignalen Na afloop van de voorventilatie opent het oliemagneetventiel en de brander start De o...

Page 5: ...n uiterst stabiele tijden bereikt die onafhankelijk zijn van schommelingen in netspanning en omgevingstemperatuur De branderautomaat is niet gevoelig voor onderspanning Als de netspanning onder de ver...

Page 6: ...ngesloten In de pomp zijn aanzuigfilters en oliedrukregelaars ingebouwd V r de inbedrijfstelling moeten manometers voor druk 4 en onderdrukmetingen 5 worden gemonteerd 1 Aanzuigaansluiting 2 Retouraan...

Page 7: ...ming Stekker nr Klem Benaming Stekker nr 1 Aarde 11 14 Fase brandermotor 4 2 Signaal vlamdoofveiligheid 15 Aarde 3 Fase 16 Neutraal 4 Signaal afstandsontgrendeling 20 17 L1 Magneetventiel netaansluiti...

Page 8: ...mensionering van installaties met zuiginrichting Deze richtlijn is onderdeel van de ontwerpbeginselen van ELCO De zuigleiding wordt bij vierkante tanks tot 5 cm en bij cilindrische tanks tot 10 cm ove...

Page 9: ...haalverdeling Y kan de stand van de stuwschijf worden gecontroleerd De stand van de stuwschijf maat C komt overeen met de waarde op de schaal Y Het justeren op 0 wordt in de fabriek uitgevoerd Als bij...

Page 10: ...ikant en overeenkomstig eisen rookgaswegen ter voorkoming van condensatie Werkingscontrole Een veiligheidstechnische controle van de vlambewaking moet zowel bij de eerste inbedrijfstelling als ook na...

Page 11: ...rbindingen controleren op lekkages en tekenen van slijtage Eventueel vervangen De elektrische aansluitingen en verbindingskabels controleren op beschadigingen Eventueel vervangen Pompfilter controlere...

Page 12: ...ld thermostaten instellen of vervangen Brander start niet na thermostaatuitschakeling Er is geen storingsmelding op de branderautomaat Geen of te lage netspanning Storing van de automaat Oorzaak van t...

Page 13: ...gram gedurende 5 sec weergegeven Daarna verschijnt opnieuw de werkingsuitlezing De aanduiding van de olievoorraad is eveneens toegankelijk Sproeiergrootte veranderbare waarde 0 5 1 5 Pompdruk verander...

Page 14: ...ng oil and forced draught gas burners to the heat generator EN 60335 2 Safety of electrical equipment for domestic use Place of installation The burner must not be used in rooms exposed to aggressive...

Page 15: ...ressure nipple T1 Ignition transformer Y Graduated scale Y1 Solenoid valve 3 Air regulation in the burner head 5 Fastening screws for equipment plate 7 Mounting bracket 8 Housing 9 7 pin connecting so...

Page 16: ...15 seconds commences During the preventilation period the furnace is monitored for flame signals At the end of the preventilation period the fuel oil solenoid valve opens and the burner starts The ign...

Page 17: ...ions in the power supply or ambient temperature The design of the automatic combustion control unit protects it from the effects of brownouts Whenever the supply voltage drops below its rated minimum...

Page 18: ...e regulator integrated in the pump Pressure gauges for pressure measurements 4 and negative pressure measurements 5 must be connected before the equipment is commissioned 1 Suction intake connection 2...

Page 19: ...Terminal Designation Connector no Terminal Designation Connector no 1 Earth 11 14 Burner motor phase 4 2 Flame monitor signal 15 Earth 3 Live 16 Neutral 4 Remote release signal 20 17 L1 solenoid valve...

Page 20: ...83 For threshold values for suction line lengths and suction heights see the guideline for planning and dimensioning plants with suction installations This guideline is an integral part of the ELCO pl...

Page 21: ...an be controlled on dial Y The baffle plate position dimension C corresponds to the value on the Y scale It is adjusted to 0 in the factory If readjustment is required proceed as follows Remove the co...

Page 22: ...equirements demanded of flue gas ducts for avoiding condensation Operating check Flame monitoring must be checked for safety as part of initial commissioning and also after servicing or if the system...

Page 23: ...pumps oil feed tube and their con nections for leaks or signs of wear replace if necessary Check electrical connections and con nection cables for damage replace if necessary Check pump filter and cle...

Page 24: ...ssary Burner does not start after thermostat shutdown No malfunction indicated on the automatic combustion control unit Drop in supply voltage or power failure Control unit malfunction Check the cause...

Page 25: ...er confirming the last figure the complete pictogram is displayed for 5 seconds then the control unit returns to the operating screen The fuel oil stock indicator can be accessed Nozzle size value can...

Page 26: ...03 2011 Art Nr 4200 1016 4000C 26...

Page 27: ...03 2011 Art Nr 4200 1016 4000C 27...

Page 28: ...0 400010 ELCO Belgium nv sa Z 1 Researchpark 60 1731 Zellik 02 4631902 ELCOTHERM AG Sarganserstrasse 100 7324 Vilters 0848 808 808 ELCO GmbH Dreieichstr 10 64546 M rfelden Walldorf 0180 3526180 ELCO I...

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