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Muniments

SERVICE QUALITY DOCUMENT

ISO 9001:2008

Summary of Contents for EKM PRO/3000

Page 1: ...A C Recovery Recycling Recharge Machine Service Manual EKM pro 3000...

Page 2: ...30 New Oil zeroing 32 UV Oil calibrations 33 UV Oil zeroing 35 Used Oil calibrations 36 Used Oil zeroing 38 Valve Tests 39 Scales 40 Sensors 41 Change filter 42 Change Vacuum pump oil 43 Remote 44 Do...

Page 3: ...optional 25 kg Scale resolution 5 gr for refrigerant 1 gr for oils Compressor 1 3 HP 12 cc hermetic Recovery rate 400 gr min maximum Filter capacity 100 kg Vacuum pump 7 68 m3 h optional 10 2 m3 h Ope...

Page 4: ...hing Avoid contact of liquid refrigerant with the eyes and prolonged skin exposure Pressurized tank contains liquid refrigerant Never fill the refrigerant tank to more than 80 of its maximum capacity...

Page 5: ...ktronik com 5 55 Safety warning Makinede Kullan lan G venlik Etiketlerinin A klamas Be careful Wear safety goggles Grounding protection Risk of electric shock Danger of explosion Read the instructions...

Page 6: ...or s native language PRESSURIZED TANK CONTAINS LIQUID REFRIGERANT Do not overfill the internal storage vessel ISV because overfilling may cause explosion resulting in personal injury or death Do not r...

Page 7: ...e DO NOT DISPERSE THE REFRIGERANT INTO THE ENVIRONMENT Such a precaution is necessary to prevent the possible presence of refrigerant in the working environment TO REDUCE THE RISK OF FIRE Do not use a...

Page 8: ...gerous and may result in fire or explosion causing personal injury and or property damage HIGH VOLTAGE ELECTRICITY INSIDE THE MACHINE HAS A RISK OF ELECTRICAL SHOCK Exposure may cause personal injury...

Page 9: ...me of printing this service manual Some options may be added or deleted in future circuit board and software updates and revisions Do not change the default settings unless they are removed from the f...

Page 10: ...language to change the language of program If you select the languages that are not loaded in the program of the gas filling device from the tablet the gas filling program will automatically be in Tu...

Page 11: ...cielektronik com 11 55 Setting Select the gas fill mode menu 1 High Pressure 2 Low High Pressure 3 Automatic The user can change it according to his request You can do whatever gas filling process you...

Page 12: ...on In this option the information of the user company is available Company Name Company Official Company Address Company Phone Software Update By connecting to the Internet new software versions accor...

Page 13: ...he manufacturer once a year In order to perform the update a password is obtained from the vendor In order to be able to contact the vendor you need to send the eight digit code shown on the screen to...

Page 14: ...www elcielektronik com 14 55 Setting Send Error Log Select the Send Error Log By connecting to the internet user can send the error which is occurred in the device by selecting SEND ERROR MESSAGE...

Page 15: ...www elcielektronik com 15 55 Add Users 1 Turn on the machine and allow it to run through the boot sequence 2 Select the support menu 3 Select service nemu...

Page 16: ...www elcielektronik com 16 55 Add Users 4 Select Users it locates in the lowest part of the list 5 Select ADD USERS 6 Create a custom username and password for you The admin user s password is 5588...

Page 17: ...www elcielektronik com 17 55 Service The following four steps are required to start all operations on the service menu 1 Select Support menu 2 Select service nemu...

Page 18: ...m 18 55 Service 3 Select calibration menu 4 Select a password protected command and enter User password Enter the username and password you created earlier if you did not created it enter the admin pa...

Page 19: ...www elcielektronik com 19 55 Calibrations Vacuum calibration 1 Select Vacuum calibration menu 2 Select the OK menu after unscrewing the service hoses...

Page 20: ...ion screen will automatically decrease until the end of the time The sensor will stabilize when it gets the appropriate value If the vacuum value remains constant over time contact the authorized serv...

Page 21: ...igh pressure gauge values does not equal the pressure on the main screen on the device 1 Attach the BLUE and RED adapters to the end of the BLUE and RED service hoses and close them 2 Select the menu...

Page 22: ...he gauges in the pressure bar section of the main screen using the up and down keys 5 By selecting okay men the process will end Pressure Zeroing 1 Select Pressure zeroing menu This can be done when t...

Page 23: ...Scale Calibration 1 Select Scale Calibration menu Weight and gain values vary depending on the amount of fluid in the device 2 Enter the reference weight by clicking on the brown square Enter the weig...

Page 24: ...nik com 24 55 Calibrations Scale Zeroing 1 Select Scale Zeroing menu Do not perform this operation unless you are sure the tank is empty 2 Wait for the numbers to stabilize 3 Select the OK menu to end...

Page 25: ...alibrations New Oil Calibration 1 Select New Oil Calibration menu Remove the new oil pan and start the process 2 Insert a new oil pan You need to fill the new oil container with 250 ml of new oil and...

Page 26: ...ww elcielektronik com 26 55 Calibrations New Oil zeroing 1 Select New Oil Zeroing menu Make sure the new oil container is empty and replace the empty container 2 Select the OK menu to end the operatio...

Page 27: ...ations UV Oil Calibration 1 Select UV Oil Calibration menu Remove UV container and start processing and UV oil is only used for leak detection 2 Install UV oil pan Fill the UV oil container with 250 m...

Page 28: ...elcielektronik com 28 55 Calibrations UV oil calibration 1 UV ya s f rlama men s n se in Make sure the UV oil container is empty and replace the empty container 2 The process is terminated automatica...

Page 29: ...k com 29 55 Calibrations Used Oil Calibrations 1 Select Used Oil Calibration menu Remove old oil pan and start machining 2 Attach the old oil pan Fill the old oil container with 250 ml old oil and rep...

Page 30: ...w elcielektronik com 30 55 Calibrations Used Oil Zeroing 1 Select Used Oil Zeroing menu Make sure the UV oil container is empty and replace the empty container 2 The process is terminated automaticall...

Page 31: ...www elcielektronik com 31 55 Valve Tests 1 Select Valve Tests menu 2 You can test the valve which you suspect...

Page 32: ...www elcielektronik com 32 55 Scales 1 Select Scales menu On this screen you can learn the amount of oil and fluid in the containers...

Page 33: ...com 33 55 Sensors Select Sensors menu Temperature 0C value of the gas temperature inside the tank Bas n bar value of the gas pressure inside the tank Vakum value of the vacuum sensor Atm value of atm...

Page 34: ...elektronik com 34 55 Change filter 1 Select Change Filter nemu 2 Change code Send the number in the code section to the vendor and write the code you received from the company service in the password...

Page 35: ...onik com 35 55 Change Vacuum Pump Oil 1 Select Change Vacuum Pump Oil menu The vacuum pump will give a warning after a total of 30 hours of operation and after a warning you can change the oil and res...

Page 36: ...www elcielektronik com 36 55 Remote Used to remotely connect to tablet 1 Select Support menu 2 Select Remote menu 3 Select Send my ID 4 Click the E mail menu to send from an e mail account...

Page 37: ...um calibration 2 Check that the atm value and vacuum value are close equal to each Other when you follow the values if the value of Atm s fixed and value of vaccum is declininig you must clean oil sep...

Page 38: ...ubleshooting 3 Clean compressor oil valve compressor oil valve gas valve 4 Clean the gas valve close the blue valve above the tube 5 If the problem still persists after doing the upper operations the...

Page 39: ...eck that the adapters that are plugged in are open 4 A foreign body may be stuck between the scale under the tube and the instrument floor 5 If the amount of gas you want to press is more than the amo...

Page 40: ...elektronik com 40 55 Troubleshooting Gas be out of the Tank 1 Check and clean the air release valve Air release valve Tube blue and red hoses 2 Check the blue and red hoses and component points from t...

Page 41: ...ube 4 Test the valve Do not Vacuuming 1 Check the indicators during vacuuming 2 If the unit is not vacuuming check the high and low pressure solenoids hoses recordings indicators and other relevant co...

Page 42: ...card and the vacuum pump Repair as needed Compressor not Working 1 Check the proper power supply circuit breaker and electrical connectors for damage or corrosion 2 Connect the unit directly to a know...

Page 43: ...pressure service hose on the device to the pressure line you have disconnected from the compressor 4 Start the compressor from the valve test menu and stop the high pressure gauge at around 20 bar an...

Page 44: ...actured for two reasons Firstly security In order to meet safety requirements all of the conductive surfaces to which the equipment is exposed must be within the safe touch voltage range of less than...

Page 45: ...a constant voltage with a varying line load When you indicate that the mains voltage with the unit is off and the voltage with the unit is on a technician can determine the impedance of the mains uni...

Page 46: ...ltmeter make sure that there is no load on the circuit less than 0 3 V from neutral to ground and the voltage is constant Be suspicious of reading 0 volts This may indicate a short between neutral and...

Page 47: ...edied within 15 working days the manufacturer and importer must allocate another industrial product with similar functions to the use of the consumer until repair of product is completed National lega...

Page 48: ...e certificate of warranty you may refer to the General Directorate for the Protection of Consumers and Competition of the Ministry of Industry and Trade 12 Even though the consumer uses its right of r...

Page 49: ...WORKING SITES 1354 STREET 1357 Qr NO 30 YEN MAHALLE ANKARA T RK YE TELEPHONE 90 312 395 53 53 PBX FAX 90 312 395 18 86 PRODUCT TYPE REFRIGERANT RECOVERY RECYCLE RECHARGE MACHINE BRAND ELC MODEL EKM PR...

Page 50: ...oils recommended by the manufacturer Refrigerant Tazetti Solkane AG Adge Arkema Honeywell Chemours Compressor oils PAO compressor oil Reniso PAG Reniso Triton SEZ 68 POE Reniso Triton SE 170 POE Vacu...

Page 51: ...crease confidence in TURKISH GOODS by introducing a product that is quality sound and will not cause problems after sales History 2003 Production of first domestic full automatic air conditioner gas f...

Page 52: ...he small size gas filling and unloading device EKM A C was developed for mobile services 2012 Received AR GE support from T B TAK for new R1234yf gas appliance in Europe 2013 Design and Production of...

Page 53: ...www elcielektronik com 53 55 Muniments SERVICE QUALITY DOCUMENT ISO 9001 2008...

Page 54: ...www elcielektronik com 54 55 Muniments BRAND RENEWAL CERTIFICATE CE DECLARATION OF CONFORMITY...

Page 55: ...www elcielektronik com 55 55 NOTE...

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