EKOM AD2250 User Manual Download

Page: 25 / 92

INSTALLATION

01/2020

-25-

NP_AD500-2250-1_01_2020

17. PNEUMATIC AND ELECTRICAL DIAGRAMS

17.1. Pneumatic diagrams

AD500

– AD2250 S

AD500

– AD2250 C

Description to pneumatic diagrams:

1  Cooler
2  Condensate separator
3  Relief valve
4  Solenoid valve
5  Silencer
6  Chamber inlet filter
7  Adsorbent media
8  Chamber outlet filter

Purge orifice

10  Logic OR valve
11  Chamber - left
12  Chamber - right
13  Outlet filter
14  Fan  (AD500

– AD1000 2x, AD1500 4x,

AD2250 5x)

15 Condensate outlet
16 Dew point sensor

Summary of Contents for AD2250

Page 1: ...AD500 2250 User manual N vod na pou itie...

Page 2: ......

Page 3: ...spol s r o Priemyseln 5031 18 SK 921 01 Pie any Slovak Republic tel 421 33 7967255 fax 421 33 7967223 www ekom sk email ekom ekom sk DATE OF LAST REVISION D TUM POSLEDNEJ REV ZIE 01 2020 NP_AD500 225...

Page 4: ...CONTENTS 5 OBSAH 46...

Page 5: ...ORRECTION AT THE DRYER INLET 18 10 OUTLET AIR PURITY 18 INSTALLATION 19 11 INSTALLATION CONDITIONS 19 12 DRYER ASSEMBLY 19 13 PNEUMATIC CONNECTION 20 14 ELECTRICAL CONNECTION 21 15 COMMISSIONING 22 16...

Page 6: ...ordance with the best available knowledge The Slovak version is to be used in the event of any uncertainties 1 CONFORMITY WITH THE REQUIREMENTS OF THE EUROPEAN UNION This product conforms to the requi...

Page 7: ...s and properties are required The dryer is exclusively intended for treatment of air without content of oil and explosive or chemically unstable substances The dryer is intended for operation in clean...

Page 8: ...k if the device is functioning correctly and safely Before building the dryer in other devices the supplier must assess if the supplied air and construction of the device comply with the requirements...

Page 9: ...hin the guarantee period the manufacturer does not guarantee for damages caused by incorrect packaging of the product Protect the device from high humidity dirt and extreme temperatures during transpo...

Page 10: ...1000 1000 l min 60 m3 h 1500 1500 l min 90 m3 h 2250 2250 l min 135 m3 h F Dryer version S Standard version C Version with dew point sensor and purge control G Pressure dew point at 7 9 Bar g 20 Press...

Page 11: ...hambers with replaceable cartridges filled with adsorbent 3 outlet module 4 and control unit 5 The inlet valve module is fitted with inlet 8 and 9 and regeneration purge 6 and 7 normally closed NC sol...

Page 12: ...on according to the user interface specifications see Chapter 20 8 3 AD500 2250 C C dryer versions are equipped with a pressure dew point sensor and support purge control The control unit in the C dry...

Page 13: ...sensor The dryer switches into ECONOMY mode if the dew point over a defined period of time is lower than the set point varies according to dryer configuration Chamber regeneration is paused the inlet...

Page 14: ...PRODUCT DESCRIPTION NP_AD500 2250 1_01_2020 14 01 2020 Valve switching diagram ECONOMY mode...

Page 15: ...odule 2 Inlet valve module 3 Dryer chamber 4 Outlet module 5 Control unit 6 Regeneration solenoid valve 7 Regeneration solenoid valve 8 Inlet solenoid valve 9 Inlet solenoid valve 10 Pressure relief v...

Page 16: ...PRODUCT DESCRIPTION NP_AD500 2250 1_01_2020 16 01 2020 Fig 2 Dryer AD1500 Fig 3 Dryer AD2250...

Page 17: ...1 100 S1 100 Regeneration loss at 71 92 Bar g b PDP 20 C 15 1 12 5 2 PDP 40 C 20 1 17 5 2 Air purity class ISO 8573 1 2010 up to 1 3 13 up to 1 2 14 Dimensions net w x d x h mm 530x350x965 530x350x131...

Page 18: ...t of working pressure 6 8 Bar g Working pressure Bar g 3 4 5 6 7 8 9 10 k1 0 51 0 63 0 75 0 88 1 00 1 12 1 25 1 37 8 10 Bar g Working pressure Bar g 3 4 5 6 7 8 9 10 k1 0 40 0 50 0 60 0 70 0 80 0 90 1...

Page 19: ...be operated in outdoor environment or in humid or wet rooms Risk of explosion Do not use the equipment in the presence of explosive gases dust or combustible liquids The dryer must be installed in suc...

Page 20: ...ON 13 1 Compressed air inlet Connect compressed air source to the dryer inlet 1 Fig 5 A G 3 4 connection is installed Fig 5 Compressed air inlet 13 2 Compressed air outlet Connect the dryer outlet 1 t...

Page 21: ...er 13 3 Condensate drain Connect a hose to the outlet 1 from the automatic condensate drain 2 to drain piping or to the provided collection vessel Fig 7 A silencer is recommended when connecting direc...

Page 22: ...k if all fixing elements used during transport have been removed Check correct connection of compressed air Check for proper electrical connections Ensure the power switch 1 Fig 10 is in the I positio...

Page 23: ...ogle Chrome etc The process for logging into the Web Server function once the dryer is connected to an Ethernet network is as follows Open the web browser on a PC smartphone or tablet and enter the IP...

Page 24: ...Variable button to select specific memory variables for monitoring based on the mapping provided by the manufacturer Variables assignment based on addresses and types may be viewed in the MAPPING PARA...

Page 25: ...escription to pneumatic diagrams 1 Cooler 2 Condensate separator 3 Relief valve 4 Solenoid valve 5 Silencer 6 Chamber inlet filter 7 Adsorbent media 8 Chamber outlet filter 9 Purge orifice 10 Logic OR...

Page 26: ...01 2020 17 2 Electrical diagrams AD500 2250 S ELECTRIC OBJECT OF 1st CAT En code for number of fans AD500 1000 n 2 AD1500 n 4 AD2250 n 5 AD500 2250 C ELECTRIC OBJECT OF 1st CAT En code for number of f...

Page 27: ...ctrical diagrams X1 Terminal box X3 Mains connector F1 F2 Fuses S1 Switch K1 K2 LOGO X2 Connector X4 Ethernet X4 Ethernet E1 En Dryer fan M1 M4 Regeneration solenoid valves M2 M3 Inlet solenoid valves...

Page 28: ...amaged Risk of reduced functionality Dryer functionality may be reduced when operating the dryer at a pressure that is lower than the minimum working pressure see the Technical Specifications The requ...

Page 29: ...position Fig 11 and pull the mains plug from the socket This disconnects the dryer from the mains Open the venting plug Fig 12 to vent the pressure from the dryer chambers 20 DISPLAY UNIT 20 1 Dryers...

Page 30: ...ervice interval the back lighting changes from white to orange and the display shows the message SERVICE DUE IN XY HOURS where XY indicates the remaining number of hours until service is due RUN HRS t...

Page 31: ...screen TIME time remaining until the end of economy mode maximum duration limit PDP pressure dew point level RUN HRS total dryer operating cycling time TIME to MT time until the next service interval...

Page 32: ...t sensor is indicated by the display being backlit in red and the messages DEW POINT SENSOR FAILURE and CALL SERVICE SHORT short circuit BREAK open circuit 20 3 Venting pressure from the equipment usi...

Page 33: ...er Risk of injury and damage to the device Before any maintenance work it is necessary to shut off the compressed air supply to the equipment check if it is possible to disconnect dryer from the suppl...

Page 34: ...ng protection Shut off the compressed air source before venting pressure from the equipment Venting pressure using the display unit See Chapter 20 3 for the process of venting pressure using the displ...

Page 35: ...ce a year x x x Once every 6 months x x Once a week x Once a day x Time interval Check of product operation Check of product function Check of pneumatic connections leakage and device inspection Check...

Page 36: ...during the dryer operation Check the solenoid valves in the valve module the valves should cyclically switch the dryer chambers as described in Chapter 8 1 Check the condition of the internal filters...

Page 37: ...G screen Information about the defined valve cycling times INLET_A INLET_B duration of the adsorption phase half cycle for chamber A chamber B PURGE_A PURGE_B duration of the regeneration purge phase...

Page 38: ...chamber A Inlet_A has been activated EC number of activations and total duration of operation in ECONOMY MODE AL high PDP alarm number of recorded alarms and total duration of operation in alarm state...

Page 39: ...w the 8 screws 1 Remove the outlet panel 2 Pull out and replace the cartridges 3 with new parts Check the sealing 4 on the bottom of the outlet module and replace if necessary Reverse the procedure to...

Page 40: ...nt drying it is necessary to keep the equipment and especially the fans on the dryer cooling module 1 clean see Fig 1 remove dust from the surface of the cooling fins and fans by vacuuming or blowing...

Page 41: ...rating see Chapter 21 2 Reinsert the fuse holder Fig 19 Replacement of fuses 21 14 Replacement of solenoid valves Risk of electric shock Shut off the compressed air source turn off the equipment and d...

Page 42: ...ysically clean the valve seat surface to remove any impurities Physically clean the 16 screws to remove the thread locking adhesive Install the solenoid valve see Chapter 21 15 Install the new valve s...

Page 43: ...1 onto the dryer valve module body Fig 21 Solenoid valve assembly 22 LONG TERM SHUTDOWN If the dryer is not going to be used for an extended period of time it is recommended to shut off the compresse...

Page 44: ...r regeneration orifice plugged Clean or replace the orifice see product maintenance Cooling fan not working Check the power source to the fan Replace damaged fan Dirty cooler Inspect the cooler and cl...

Page 45: ...bled it is recommended to perform an accelerated dryer regeneration best when using continuous compressor operation at elevated pressure 1 bar above standard working pressure for a period of at least...

Page 46: ...UCHU NA VSTUPE SU I A 59 10 ISTOTA VYSTUPUJ CEHO VZDUCHU 59 IN TAL CIA 60 11 IN TALA N PODMIENKY 60 12 ZOSTAVENIE SU I A 60 13 PNEUMATICK PRIPOJENIE 61 14 ELEKTRICK ZAPOJENIE 62 15 PRV UVEDENIE DO PRE...

Page 47: ...pr pade nejasnost plat slovensk verzia textu 1 ZHODA S PO IADAVKAMI SMERN C EUR PSKEJ NIE Tento v robok je v zhode s po iadavkami smern c Eur pskej nie 2006 42 EC 2014 29 EU 2014 35 EU 2014 30 EU 2011...

Page 48: ...ln pou itie v aplik ci ch kde stla en vzduch vyhovuje svojimi parametrami a vlastnos ami Su i je ur en v hradne na pravu vzduchu bez obsahu oleja a v bu n ch alebo chemicky nestabiln ch l tok Su i je...

Page 49: ...je potrebn aby sa pou vate presved il o jeho riadnej funkcii a bezpe nom stave Pred zabudovan m do in ch zariaden mus dod vate pos di i dod van vzduch a kon trukcia zariadenia vyhovuje po iadavk m da...

Page 50: ...bude po as z ru nej lehoty potrebn v robok vr ti v robca neru za kody sp soben nespr vnym zabalen m v robku Po as prepravy a skladovania chr ni zariadenie pred vysokou vlhkos ou ne istotou a extr mnym...

Page 51: ...min 60 m3 h 1500 1500 l min 90 m3 h 2250 2250 l min 135 m3 h F Verzia su i a S tandardn verzia C Verzia so sn ma om rosn ho bodu a riadenou regener ciou G Tlakov rosn bod pri 7 9 Bar g 20 Tlakov rosn...

Page 52: ...hladi a stla en ho vzduchu s ventil tormi 1 odlu ova a kondenz tu 13 vstupn ho ventilov ho modulu 2 dvoch kom r s vymenite n mi kazetami naplnen mi adsorbentom 3 v stupn ho modulu 4 a riadiacej jednot...

Page 53: ...lov pozn vyhodnocuje sa vstupn ventil Inlet_A zobrazovanie inform ci pod a pecifik cie pou vate sk ho rozhrania Pozri kap 20 8 3 AD500 2250 C Verzia su i ov C je vybaven sn ma om tlakov ho rosn ho bod...

Page 54: ...rosn ho bodu Su i sa prep na do ECONOMY re imu ak je rosn bod po as definovan ho asu ni ako je po adovan hodnota l i sa pod a variantu su i a Regener cia kom r je pozastaven komory sa v ak na alej cy...

Page 55: ...POPIS V ROBKU 01 2020 55 NP_AD500 2250 1_01_2020 asov diagram prep nania ventilov re im ECONOMY...

Page 56: ...tupn ventilov modul 3 Komora su i a 4 V stupn modul 5 Riadiaca jednotka 6 Regenera n solenoidn ventil 7 Regenera n solenoidn ventil 8 Vstupn solenoidn ventil 9 Vstupn solenoidn ventil 10 Pretlakov ven...

Page 57: ...POPIS V ROBKU 01 2020 57 NP_AD500 2250 1_01_2020 Obr 2 Su i AD1500 Obr 3 Su i AD2250...

Page 58: ...ar g LpA dB A Re im prev dzky S1 100 S1 100 S1 100 S1 100 S1 100 Regenera n strata pri 71 92 Bar g b PDP 20 C 15 1 12 5 2 PDP 40 C 20 1 17 5 2 Trieda istoty vzduchu ISO 8573 1 2010 a 1 3 13 a 1 2 14 R...

Page 59: ...plyv pracovn ho tlaku 6 8 Bar g Pracovn tlak Bar g 3 4 5 6 7 8 9 10 k1 0 51 0 63 0 75 0 88 1 00 1 12 1 25 1 37 8 10 Bar g Pracovn tlak Bar g 3 4 5 6 7 8 9 10 k1 0 40 0 50 0 60 0 70 0 80 0 90 1 00 1 10...

Page 60: ...a zariadenia Zariadenie nesmie by prev dzkovan vo vonkaj om prostred ani vo vlhkom alebo mokrom prostred Nebezpe enstvo v buchu Zariadenie je zak zan pou va v priestoroch s pr tomnos ou v bu n ch plyn...

Page 61: ...OJENIE 13 1 Vstup stla en ho vzduchu Pripoji v stup zo zdroja stla en ho vzduchu na vstup su i a 1 Obr 5 Pripojenie G 3 4 Obr 5 Vstup stla en ho vzduchu 13 2 V stup stla en ho vzduchu Pripoji v stup z...

Page 62: ...ick ho odvodu kondenz tu 2 pripoji hadi kou na odpadov potrubie alebo do pribalenej zbernej n doby Obr 7 Pri pripojen priamo do odpadu sa odpor a pou i tlmi hluku Obr 7 V stup kondenz tu 14 ELEKTRICK...

Page 63: ...r 9 Obr 9 Pripojenie riadiaceho sign lu 15 PRV UVEDENIE DO PREV DZKY Skontrolova i boli odstr nen v etky fixa n prvky pou it po as prepravy Skontrolova spr vne pripojenie veden stla en ho vzduchu Skon...

Page 64: ...PC smartf nu alebo tabletu prostredn ctvom tandardn ch web prehliada ov Firefox Opera Safari Google Chrome Po pripojen su i a k sieti Ethernet je prihl senie do Web servera nasledovn Otvori internet...

Page 65: ...la idlom AddVariable zvoli sledovanie r znych pam ov ch premenn ch pod a namapovania v robcom Priradenie premenn ch pod a adries a typu je vidie v tabu ke PARAMETRE MAPOVANIA Postupne v st pcoch Range...

Page 66: ...k pneumatick m sch mam 1 Chladi 2 Odlu ova kondenz tu 3 Poistn ventil 4 Solenoidn ventil 5 Tlmi odfuku 6 Vstupn filter komory 7 Adsobent 8 V stupn filter komory 9 Regenera n tryska 10 Logick OR ventil...

Page 67: ...1_2020 17 2 Elektrick sch my AD500 2250 S ELEKTRICK PREDMET TR 1 En ozna enie po tu ventil torov AD500 1000 n 2 AD1500 n 4 AD2250 n 5 AD500 2250 C ELEKTRICK PREDMET TR 1 En ozna enie po tu ventil toro...

Page 68: ...elektrick m sch mam X1 Svorkovnica X3 Sie ov konektor F1 F2 Poistky S1 Vyp na K1 K2 LOGO X2 Konektor X4 Ethernet X4 Ethernet E1 En Ventil tor su i a M1 M4 Regenera n solenoidn ventily M2 M3 Vstupn so...

Page 69: ...v Technick ch dajoch m e d js k zr chlen mu opotrebovaniu pr padne k po kodeniu su i a Nebezpe enstvo obmedzenej funk nosti Pri prev dzke su i a pri tlaku ni om ako je minim lny pracovn tlak pozri Tec...

Page 70: ...r 11 a vytiahnut m sie ovej vidlice zo z suvky Su i je t m odpojen od nap jacej siete Otvoren m odvzdu ovac ch z tok Obr 12 zn i tlak v komor ch su i a 20 ZOBRAZOVACIA JEDNOTKA 20 1 Su i e ADXX00 S vo...

Page 71: ...isn ho intervalu sa podsvietenie men z bieleho na oran ov a na displeji sa zobrazuje textov hl senie SERVICE DUE IN XY HOURS kde XY zna po et hod n zost vaj cich do najbli ieho potrebn ho servisu RUN...

Page 72: ...UN MODE TIME zost vaj ci as do ukon enia ekonomick ho m du limit pre maxim lne trvanie PDP hodnota tlakov ho rosn ho bodu RUN HRS celkov as cyklovania su i a TME to MT as do vypr ania servisn ho inter...

Page 73: ...bodu je signalizovan erven m podsvieten m displeja a textov m hl sen m DEW POINT SENSOR FAILURE a CALL SERVICE SHORT skratov spojenie BREAK preru en spojenie 20 3 Vypustenie tlaku zo zariadenia pomoco...

Page 74: ...robcom Nebezpe enstvo razu a po kodenia zariadenia Pred za at m pr c t kaj cich sa dr by su i a je nutn odstavi pr vod tlakov ho vzduchu do zariadenia skontrolova i je mo n odpoji su i od spotrebi a a...

Page 75: ...to je odpor an pou i ochranu sluchu Pred vypusten m tlaku zo zariadenia je potrebn odstavi zdroj stla en ho vzduchu Vypustenie tlaku pomocou zobrazovacej jednotky Pre postup vypustenia tlaku pomocou z...

Page 76: ...rok x x x 1x za 6 mes x x 1x za t de x 1x za de x asov interval Kontrola innosti v robku Kontrola funkcie v robku Kontrola tesnosti spojov a kontroln prehliadka zariadenia Kontrola elektrick ch spojov...

Page 77: ...ni Prehliadka zariadenia Kontrola innosti ventil torov ventil tory musia by v innosti v predp san ch cykloch innosti kompresora Kontrola solenoidn ch ventilov vo ventilovom module ventily musia cyklic...

Page 78: ...azovky verzie ADXX00 S Informa n obrazovky sa aktivuj s asn m stla en m a podr an m tla idla ESC a kurzorov ch tla idiel ESC obrazovka COLUMNS TIMING Inform cia o nastaven ch asoch cyklovania ventilov...

Page 79: ...ovka COUNTERS Inform cia o po tadl ch ko kokr t bol vykonan servis a ko kokr t boli zopnut solenoidn ventily MAINT po et servisn ch konov VALVE po et zopnut solenoidn ch ventilov zobrazovan po et zodp...

Page 80: ...v opa nom porad Zapn su i Zapn kompresor Skontrolova tesnos su i a Obr 14 V mena vn torn ch filtrov 21 8 V mena kazety s adsorbentom Pri pravidelnej prev dzke je potrebn po dosiahnut predp san ho int...

Page 81: ...cyklick ho prep nania kom r Obr 16 V mena gu ky logick ho ventilu 21 10 V mena tlmi ov hluku Nebezpe enstvo razu pri pr ci s pneumatick mi as ami pod tlakom Prev dzka zariadenia bez tlmi ov je sprev...

Page 82: ...lo i nov vlo ku Nasadi n dobku filtra K om jemne dotiahnu n dobku filtra Obr 18 V mena filtra nej vlo ky vo filtri 21 13 V mena poistiek Nebezpe enstvo razu elektrick m pr dom Pred z sahom do zariaden...

Page 83: ...j stla en ho vzduchu Po desiatich sekund ch vypn su i Skontrolova tlak v su i i Ak je v komor ch su i a tlak postupova pod a kapitoly 21 1 Odskrutkova 1x skrutku z konektora ventilu Odpoji konektor ve...

Page 84: ...el v demontovanom stave Pred ka dou v menou solenoidn ho ventilu je nutn nov ventil zmontova Namontova cievku ventilu 4 5 na teleso ventilu 4 4 a zaisti maticou 4 6 Vlo i pru inu membr ny 4 3 ventilu...

Page 85: ...pusti tlak z kom r su i a a odpoji zariadenie od elektrickej siete 23 LIKVID CIA PR STROJA Vypusti tlak z kom r su i a kap 21 1 Odpoji zariadenie od elektrickej siete Zariadenie zlikvidova pod a miest...

Page 86: ...entil vy isti pri pretrv vaj cich probl moch vymeni Upchat tryska regenera n ho vzduchu Trysku vy isti pr padne vymeni pozri dr ba v robku Nefunk n ventil tory chladi a Preveri pr vod elektrickej ener...

Page 87: ...koden m je potrebn skontrolova vlhkos vystupuj ceho vzduchu zo zariadenia pozri kap Technick daje Po odstr nen poruchy a po sp tnej mont i su i a je odpor an vykona zr chlen regener ciu su i a najlep...

Page 88: ...procedures data on the display panel alarms operation in alarm conditions Y N N Installation connection to equipment Y Product maintenance maintenance intervals maintenance procedure service interval...

Page 89: ...l dacie prvky postupy ovl dania daje na zobrazovacom paneli alarmy innos pri alarmoch A N N In tal cia pripojenie k zariadeniu A dr ba v robku intervaly dr by postup pri dr be servisn intervaly innos...

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Page 92: ...AD500 2250 EKOM spol s r o Priemyseln 5031 18 921 01 PIE ANY Slovak Republic tel 421 33 7967255 fax 421 33 7967223 e mail ekom ekom sk www ekom sk NP_AD500 2250 1_01_2020 112000401 000...

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