Edgewater Networks 240IS Owner'S Manual Download

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SEASTAR and BAYSTAR Hydraulic Steering Systems

10-15

FITTING KITS

HF5568

Application

Kit to connect 1/2" diameter

copper tubing to SeaStar cylinders

ITEM

QUANTITY

PART

NO. DESCRIPTION

PER KIT

NO.

18" Hose Kit

338621

Connector Fitting

653624

3/8" NPT(F) –
3/8" Tube (M)

Connector Fitting

555421

1 End – 3/8" NPT(M)
1 End – 1/2" Dia. 45˚ Flare

Tube Nut

555027

1/2" Dia. Flare

HF5569

Application

Kit to connect 5/8" diameter

copper tubing to SeaStar

cylinders

ITEM

QUANTITY

PART

NO. DESCRIPTION

PER KIT

NO.

18" Hose Kit

338621

Connector Fitting

653624

3/8" NPT(F) –
3/8" Tube (M)

Connector Fitting

288028

1 End – 3/8" NPT(M)
1 End – 5/8" Dia. 45˚ Flare

Tube Nut

555121

5/8" Dia. Flare

DO NOT cut SeaStar

Outboard Hoses

WARNING

DO NOT cut SeaStar

Outboard Hoses

WARNING

DO NOT cut SeaStar Outboard

Steering hose. Once cut there is

no means to field swage fittings

to the ends of the hoses.

CAUTION

Summary of Contents for 240IS

Page 1: ...240IS 240IS InShore Center Console OWNER ASSISTANCE MANUAL Revised 2014...

Page 2: ...Y 70gal 264 98L TRANSOM HEIGHT 25 63 5cm ENGINE SETBACK 10 JACKPLATE MAX POWER 350hp 260kw COCKPIT DEPTH 19 48 3cm COCKPIT AREA 79sq ft 7 34m APPROX LENGTH ON TRAILER 32 9 75m BRIDGE CLEARANCE W OUT T...

Page 3: ...boat large or small We believe you ll have many years of enjoyment from your new EdgeWater and thank you for entrusting your leisure time to one of our fine products This manual has been assembled to...

Page 4: ..._ Address _____________________________________________________________________________ City ___________________________________________ State ______ Zip ______________ Phone _________________________...

Page 5: ...neral 12 4 2 Fuel Fill 12 4 3 Fuel Vent 12 4 4 Fueling 12 4 5 Fuel System Maintenance 13 4 6 Fuel Filters 13 Chapter 5 Electrical System 13 5 1 General 13 5 2 Accessory Panel Switches 13 5 3 Electrica...

Page 6: ...g or Being Towed 22 9 5 Stopping the Boat 22 9 6 Docking 22 9 7 After Operation 23 9 8 Trailering Your Boat 23 9 9 Launching Your Boat 24 9 10 Retrieving Your Boat 24 Chapter 10 Routine Maintenance 25...

Page 7: ...f more than 500 or if the boat is completely lost a formal report must be made within 10 days Questions regarding accidents may be directed to the Boating Safety Hotline 800 368 5647 Education Whether...

Page 8: ...eel in the center without overcompensating for the slight wandering will prevent over steering and reduce the tendency to wander Steering System Maintenance Routine system inspection should occur regu...

Page 9: ...e an oil tank in the aft port locker Make sure this tank always has a sufficient amount of the recommended 2 cycle oil for your cruise plus some reserve 4 cycle engines require oil be maintained in th...

Page 10: ...ist you in the proper selection of a propeller for your boat This selection is based on the horsepower of the engine and its relationship to the size and weight of the boat Propeller sizes are determi...

Page 11: ...n your boat Every boat is not equipped with full instrumentation All factory installed Yamaha engines include Yamaha s digital multifunction tachometer and speedometer Refer to your engine operators m...

Page 12: ...eading prior to fill up and how may gallons to top off the tank at each fill up Make sure the boat is floating the the same position By subtracting the amount to top off from total fuel capacity you c...

Page 13: ...h were in effect at the time of your boat s manufacture If any odor of gasoline is detected immediately shut off all engines and electrical devices until the source and condition of the odor has been...

Page 14: ...tion and damage to the fuel system 4 6 Fuel Filters A fuel filter is installed in the transom area of your EdgeWater 240IS This is a fuel water separator type of filter and is designed to prevent wate...

Page 15: ...covered with a non water soluble lubricant Care must be taken not to get grease on the glass portion of the lights as it will cause them to overheat and burn out Inspect all wiring for breaks loose te...

Page 16: ...diaphragm pump is mounted on the inside of the console access locker The pump is controlled by the freshwater switch on the control panel The diaphragm pump is fed by a freshwater tank located in the...

Page 17: ...where the raw water pump and automatic bilge pump are located The bilge pump is designed with an internal float so that it automatically turns on if the water in the sump rises or it may also be activ...

Page 18: ...a list of required safety equipment to be aboard your boat This may be modified from time to time and it is suggested that you contact the U S Coast Guard Boating Safety Hotline at 800 368 5647 or pic...

Page 19: ...dequate number and size of line should be on the boat Bow lines should be at least 1 3 longer than the boat s length and stern lines at least as long as the boat When operating in areas with unusually...

Page 20: ...he helm area of your boat It will provide information regarding the maximum number of people you can safely have aboard the maximum amount of weight the boat can safely carry and the maximum horsepowe...

Page 21: ...e engine manufacturer s break in recommendations This will assure proper break in and reduce the possibility of engine problems 9 2 Basic Rules of the Road The following is not intended to be a compre...

Page 22: ...e trim to a point where the engine is level with or slightly above the plane of the water This is usually with the bow at about 3o to 5o above level This will provide the smoothest most economical ope...

Page 23: ...s the boat onto the trailer This provides an optimal tow position and a strong tow point Have the occupants of the boat being towed sit aft of amidships but not all in the stern Attention should be gi...

Page 24: ...or questions about your tow vehicle or towing contact your dealer Before going on the highway make sure your tow vehicle and trailer meet the local regulations for trailers and towing in your state B...

Page 25: ...e boat should now come free with a gentle tug on the bow line Lower the engine pump the fuel bulb until firm and crank the engine Let it idle for a few minutes to warm up before getting under way 9 10...

Page 26: ...t possible Gel Coat blistering Do not wax non skid areas It could make them slippery and increase the possibility of injury Stainless Steel Hardware The stainless steel hardware of your boat should be...

Page 27: ...crank the engine without water running Water acts as a coolant and also a lubricant for the water pump Do not rev the engine when flushing idle speed is sufficient The exterior of the engine will resp...

Page 28: ...minimum of 10 minutes to allow the fuel stabilizer to reach the engine Wax the engine exterior Remove the engine cowl and spray the engine s powerhead with a non conductive lubricant spray Do not spr...

Page 29: ...staining 12 4 Trailer Check the wheel bearings for water Clean and repack replace as necessary Check the tires for proper inflation Try to store the boat and trailer with the bow slightly elevated so...

Page 30: ...28 Appendix 240IS...

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Page 32: ...31 Hydraulic Steering System...

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Page 42: ...H Y D R A U L I C S T E E R I N G S E L E C T I O N G U I D E 2 0 0 8 M A R I N E BAYSTAR SEASTAR HYNAUTIC...

Page 43: ...boater you are responsible for having all required safety equipment for operating your boat safety and for ensuring the safety of those on board your vessel as well as those sharing the waterways Boat...

Page 44: ...eaStar Steering 6 7 SeaStar Power Steering 7 1 Hynautic Trim Tabs 8 1 SeaStar Hynautic Helms General 9 1 SeaStar Standard Rear Mount Helms 9 4 SeaStar Tilt Sport Tilt Helms 9 5 Hynautic Helms 9 7 SeaS...

Page 45: ...d simplicity BayStar SeaStar the hydraulic steering systems that are Easy to install Only three components helm cylinder tube or hose Compact and attractive helm design Variety of helm mounting config...

Page 46: ...linder The most important differences between the variety of steering systems available is the cylinder selection Both BayStar and SeaStar systems have a cylinder for most steering applications 3 Hose...

Page 47: ...ndard or tilt helm 3 additional features such as autopilots Notes on Steering Response versus Steering effort Steering wheel effort is directly proportional to the number of wheel turns lock to lock T...

Page 48: ...mph Most economical system to meet my steering needs Page 3 1 3 2 Power Assist Automotive Style Feel and Comfort Page 2 1 3 1 3 2 OUTBOARD Single 150HP 350HP OVER 65mph Most economical system to meet...

Page 49: ...vi Selection Guide...

Page 50: ...g BayStar continues the tradition bringing comfort and safety to boating The BayStar steering system consists of a super low friction helm for smooth comfortable steering a balanced cylinder featuring...

Page 51: ...to select your BayStar System TILT HELM PART HH4315 STANDARD HELM PART HH4314 9 2 233 5mm 4 8 122mm 6 8 173mm 2 4 61mm 1 3 33mm 3 6 91 5mm 3 5 89mm 3 76mm 42 6 1 4 NPT PORTS 4 1 2 3 4 5 3 DIA 76 mm 4...

Page 52: ...l restrictions also apply to external motor mount brackets iii Ensure dimension A maintained through full trim tilt range iv Maximum transom thickness 3 76mm v Engines less than 70HP may require up to...

Page 53: ...lication chart on page 1 5 If the cylinder that you are replacing does not include the letter H after the part number you will need to reuse the fittings out of your old cylinder and or purchase fitti...

Page 54: ...OHATSU 1990 DATE 140 140 HP HC4645H YAMAHA 1998 DATE 40 50 HP HC4645H 2 1998 DATE 60 HP HC4645H 3 1986 DATE 70 90 HP HC4645H 1 1997 DATE 80 150 HP 4 Stroke HC4645H 2000 DATE 25 60 HP 4 Stroke HC4648H...

Page 55: ...1 6 Selection Guide...

Page 56: ...s These were the driving forces behind the design of SeaStar and SeaStar PRO Power Assist This new and innovative product is highly recommended on any 200HP and above outboard application to give your...

Page 57: ...controlled hydraulic pump that boosts the fluid being sent from the helm pump to the steering cylinder this will result in much easier effort at the wheel even when under heavy loads A compensating li...

Page 58: ...x systems Failure to do so may void your warranty NOTICE NOTICE Plan ahead There MUST be at least 4 feet of hose between the helm pump and power assist or the power assist and the steering cylinder NO...

Page 59: ...2 4 Selection Guide...

Page 60: ...2 CRUISER Cuddy express bridge cruiser primarily designed for cruising It has overnight accommodations Typically rigged with two steering stations Boats may be single and or dual engine and is genera...

Page 61: ...o 700 HP Typical applications include center console fishboats and cruisers How to select a front mount outboard steering system 1 From the order guide on page 3 3 select the system configuration base...

Page 62: ...HF5530 10 1 OIL 3 SEASTAR OIL HA5430 11 1 FOR EXTRA STEERING STATION ADD HELM 1 SEASTAR II STANDARD HH5272 9 6 FITTING KIT 1 ADD A STATION HF5501 10 10 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 10 2 OIL 1 SEA...

Page 63: ...7xx Cylinders See Notes 2 4 HC53xx Cylinders HO67xx Tie Bars HO60xx Tie Bar 3 4 Selection Guide OUTBOARD FRONT MOUNT 300HP Outboard Installation Recommendations With the introduction of heavier higher...

Page 64: ...icator HC5348 MERCURY 1984 1994 2 4 2 5HP EFI HC5345 See Note 2 1989 DATE 75 300HP HC5345 1996 DATE 75 225HP 4 Stroke HC5345 1998 DATE 30 60HP HC5345 See Note 1 2003 DATE 250 300HP XS HC6345 See Note...

Page 65: ...HP HC5348 HO6001 HO6002 1998 DATE 40 140HP 4 Stroke HC5358 HO6003 HO6002 See Note 2 2003 DATE 90HP 4 Stroke HC5358 HO6003 HO6002 See Note 2 US MARINE 1996 DATE 90 120HP HC5345 HO6001 HO6002 YAMAHA 199...

Page 66: ...50 300HP HC5345 HO6001 HO6002 See Note 4 1991 DATE 200 225HP HC5345 HO6003 HO6002 See Note 4 1991 DATE 90 225HP Ficht HC5345 HO5080 See Note 2 4 1998 DATE 65 70HP 4 Stroke HC5345 HO6003 HO6002 See Not...

Page 67: ...Verado N A HC6751 p x 1 HC6751 p x 1 required for triples Tiebar HO6700 x 1 HC6752 c x 1 250 300HP XS HC6750 s x 1 HC6750 s x 1 2 x HO6700 tiebar kits One cylinder per HC6751 p x 1 HC6751 p x 1 requir...

Page 68: ...ystems require the use of a SeaStar PRO helm and SeaStar PRO 1500psi reinforced Kevlar hoses ONLY SUPPORT ROD KEY WAY SEASTAR PRO CYLINDER HC6345 SUPPORT ROD KEY WAY NEW BUSHINGS LONGER BUSHINGS SUPPO...

Page 69: ...6345 2005 DATE E250HP Vindicator N A Contact Teleflex MERCURY 1989 DATE 150 300 2 Stroke 4 Stroke HC6345 XS engine requires mercury supplied and XS Engines tiller bolt on install SUZUKI 1986 DATE 150...

Page 70: ...iebar length c Minimum engine center distance is 26 unless engine manufacturer recommendation is greater Motor Well dimensions required for front mount outboard steering systems A Operational interfer...

Page 71: ...of cylinder If not mounted in line motors will have a different turning radius 2 Distance between motors 3 Distance of travel in tilt arc 4 Horizontal alignment of cylinder Horsepower Limitations ENGI...

Page 72: ...r guide on page 3 14 select the system configuration based on a the number of engines and b the total power of engine s to be installed 2 From the order guide select the cylinder s and tie bar kits re...

Page 73: ...ANDARD HH5272 9 6 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 10 2 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 10 2 HOSE KIT 1 OUTBOARD HOSE HO51_ _ 10 2 FITTING KIT 1 TEE FITTINGS HF5530 10 1 OIL 3 SEASTAR OIL HA5430 11 1...

Page 74: ...FACTURER 3 8 COMPRESSION FITTING 13 330mm 9 229mm AT FULL EXTENSION 0 75 19mm AT FULL RETRACTION 1 5 DIA 38mm 1 5 38mm 1 5 16 ACROSS WRENCH FLATS BLEED NIPPLE 1 74 45mm Tie Bar for Side Mount Cylinder...

Page 75: ...m the order guide select the appropriate helms and accessory hardware for each steering station 4 From the order guide select the fitting and hose kits required You will have to determine the configur...

Page 76: ...11 1 ENGINE CYLINDER CONFIGURATION DUAL ENGINE SINGLE CYLINDER CYLINDER 1 SPLASHWELL HC5380 TIE BAR KIT 1 SPLASHWELL MOUNT TIE BARHO5010 HELM 1 SEASTAR I STANDARD HH5271 9 6 HOSE KIT 1 OUTBOARD HOSE...

Page 77: ...UNT 36 914mm MAXIMUM ENGINE CENTRE DISTANCE 26 660mm MINIMUM ENGINE CENTRE DISTANCE Tie Bar Kit HO5010 Mounting Configuration General Dimensions PART HC5380 NOTICE DO NOT use a PRO Helm pump with this...

Page 78: ...ion guide on page 4 3 confirm that a cylinder is available for your specific make model and year of drive unit Select the cylinder that is appropriate for the drive 3 From the order guide select the a...

Page 79: ...9 7 REAR MOUNT HELM SEASTAR I HH5261 9 7 TILT HELM SEASTAR II HH5742 9 7 REAR MOUNT HELM SEASTAR I HH5262 9 7 POWER ASSIST STEERING PA1200 2 1 1 Seastar I helms are the standard recommendation for bo...

Page 80: ...ST ALPHA I 1984 TO DATE BA135 7EM HC5332 5 0 3 5 1 5 6 7 BRAVO I 1984 TO DATE BA135 7EM HC5332 5 0 3 5 1 5 6 7 BRAVO II 1984 TO DATE BA135 7EM HC5332 5 0 3 5 1 5 6 7 BRAVO III 1984 TO DATE BA135 7EM H...

Page 81: ...08 306 86 mm 0 625 15 88 mm 8 85 224 79 mm 12 5 317 5 mm 0 25 6 35 mm 1 625 41 28 mm 5 127mm REQUIRED FOR UNRESTRICTED MOUNTING HC5332 135 7EM STERNDRIVE STEERING NOTICE If engine outdrive is NOT equi...

Page 82: ...AR and BAYSTAR Hydraulic Steering Systems 4 5 HC5329 125 8VEM General Dimensions HC5330 BA125 8EMV STERNDRIVE STEERING NOTICE DO NOT use a PRO Helm pump with this or any other unbalanced steering cyli...

Page 83: ...4 6 Selection Guide HC5331 92 VPS General Dimensions HC5314 BA150 7ATM STERNDRIVE STEERING NOTICE DO NOT use a PRO Helm pump with this or any other unbalanced steering cylinder...

Page 84: ...is through two through transom 1 4 NPT ports located at the mounting end of the cylinder Performance I O and Outboard Cylinders BORE STROKE DISP EXT DISP RET 1 5 38mm 9 229mm 15 9cu in 10 5cu in NOTI...

Page 85: ...4 8 Selection Guide...

Page 86: ...d boat 1 From the Application Guide on page 5 2 select the System Number appropriate for the vessel based on a hull type displacement or planing b length of vessel c number of rudders and d usage of v...

Page 87: ...R HA5430 11 1 EXTRA TUBE AS ABOVE NOTE 2 3 10 6 1 4 5 HELM 1 SEASTAR II STANDARD HH5272 9 6 CYLINDER 1 BA175 7TM HC5319 OIL 3 SEASTAR OIL HA5430 11 1 HOSE KIT 1 HOSE KIT HF5508 10 12 COPPER TUBE 3 8 D...

Page 88: ...150 9TM HC5369 21 534 8 204 10 254 Figures in parenthesis are in millimetres TM CYLINDERS BRASS HC5318 HC5319 HC5369 ATM CYLINDERS ALUMINUM HC5312 2 HC5313 HC5314 CYLINDER DIMENSIONS SPECIFIC TO MODEL...

Page 89: ...f the housing to protect the moving rod The other swivel joint located at the rod end allows for free movement of the cylinder without binding when attached to the rudder arm Above cylinders can be us...

Page 90: ...ot mount Fixed Mount and Pivot Mount models K 22 K 27 and K 31 CYL DIMENSIONS MODEL A B BORE STROKE DISP K 31 38 37 975mm 14 12 359mm 2 0 51mm 10 254mm 25 5cu in Dimensions are with the cylinder rod c...

Page 91: ...a universal mount which allows two planes of pivot freedom Each cylinder is equipped with a stainless steel ball joint Porting is through two 1 4 NPT ports at each end of the cylinder CYL DIMENSIONS...

Page 92: ...displacement or planing b length of vessel and d number of steering wheel turns desired 2 Select the fitting and hose kits required based on type of plumbing 1 2 or 5 8 tubing or hose and based on nu...

Page 93: ...teering station purchase add a station kit for 2nd station HA5731 Hose Kit for Copper Tubing 2 hoses Contains two 18 45m hoses for single cylinder installations HA5440 SeaStar Oil 1 Gallon Other fitti...

Page 94: ...or HC5356 1 2 5 8 300 HP 40 45 12 14m H 21 or H 25 6 8 HC5351 or HC5357 1 2 5 8 350 HP 40 45 12 14m H 42 4 7 HC5351 or HC5357 1 2 5 8 350 HP 40 55 12 17m H 42 7 4 HC5378 or HC5379 1 2 5 8 500 HP 40 55...

Page 95: ...steering system A steering system manufacturer cannot anticipate all the variables in boat rudder design that affect the steering loads It is the final responsibility of the boat builder designer to...

Page 96: ...raulic Steering Systems 6 5 Reservoir Part R 06 Capacity 2 quarts Relief Valve Part MSV 21 Relief Pressure factory set to 950psi 3 LINE INBOARD STEERING 4 7 8 124mm 9 1 2 241mm 13 5 8 346mm 1 25mm 3 7...

Page 97: ...code 8000 HS 10 H 100 and H 200 Series Helm Pumps Cylinders SEAL KIT DESCRIPTION KS 01 K 11 thru K 17 KS 02 K 18 thru K 20 KS 03 K 02 H1010 old style KS 04 K 21 thru K 29 prior to Aug 1983 KS 05 K 31...

Page 98: ...ST be replaced H 100 Series HYNAUTIC SEASTAR ADVISORY NOTICE H 116 HH5260 764618 H 120 HH5261 764618 H 124 HH5262 764618 H 200 Series H 300 Series HYNAUTIC SEASTAR ADVISORY NOTICE H 316 HH5271 764621...

Page 99: ...Hydraulic Steering Obsolete Replacing or upgrading from a Syten inboard steering system to SeaStar Components Helms The Syten helm pump should be replaced with the current model SeaStar Helm Pump HH52...

Page 100: ...l conditions with engines running a hydraulic oil supply is in a stand by mode ready to be directed to the steering cylinder as dictated by the steering wheel servo cylinder and power steering valve T...

Page 101: ...elm Standard Mount HH5271 SSI Helm Rear Mount HH5261 SSI Helm Tilt HH5741 SSI Helm Rear Mount 1 Shaft HH5281 Power Steering Pumps Outlet Check Power Pump HP5820 Press Relief Twin Pump HP5822 R H Rotat...

Page 102: ...ful enough to move and maintain the position of even the largest trim planes And this patented product is more durable because it resists corrosion by eliminating all external hoses isolating dissimil...

Page 103: ...pump 2 ea TP 02 Manual 1 ea 182038 Hose 2ft 4 ea 207402 TCS 2 02 TAB CYLINDER SYS 12 VOLT Control switch 1 ea TC 03 Tab cyl cruiser 4 ea TK 01 Power pump 2 ea TP 02 Manual 1 ea 182038 Hose 2ft 4 ea 2...

Page 104: ...nch displacements Convenient front of dash fill Small 3 0 hole cutout on dash Can be retrofitted into old SeaStar 4 5 hole cutout Complete with elbow fittings Rear mount helm features CONTACT YOUR LOC...

Page 105: ...SeaStar Helm Pumps HEAVY DUTY SHAFT SEAL AND WIPER STAINLESS STEEL SHAFT Specifically designed to be used on smaller fishing vessels involved in the Lobster and Crabbing Industries The Commercial Hel...

Page 106: ...EERING WHEEL CARRIAGE BOLTS PLASTIC BEZEL HELM PUMP WASHER LOCKNUT BACK PLATE WOODRUFF KEY FILLER PLUG VENTED OR NON VENTED DRAIN KIT DASH DASH DASH DASH Accessories Round Bezel part HA5417 Reduces th...

Page 107: ...2 4 39 3 1000 70 HH6292 SPORT TILT Spline Shaft 2 4 39 3 1000 70 HH5260 REAR MOUNT 1 4 23 0 1000 70 HH5279 REAR MOUNT 1 STRAIGHT SHAFT 1 4 23 0 1000 70 HH5280 REAR MOUNT 1 TAPERED SHAFT 1 4 23 0 1000...

Page 108: ...TILT 2 0 33 0 1500 103 1 HH6188 SPORT TILT 2 4 39 3 1500 103 1 HH5778 REAR MOUNT 1 7 27 8 1500 103 1 HH5771 REAR MOUNT 2 0 33 0 1500 103 1 NOTES 1 SeaStar PRO helms cannot be used with an unbalanced c...

Page 109: ...6 25 159mm 3 5 89mm FILLER PORT REQUIRES 3 4 HOLE TO BE DRILLED INTO DASH 5 8 NF THREAD 115mm 4 5 Max steering wheel diameter 28 711mm NOTICE NOTICE Max steering wheel diameter 28 711mm Min dash thic...

Page 110: ...111mm 42mm 1 66 5 28 134mm 5 8 NF THREAD 6 79 175mm 1 90 3 60 91mm OUTLINE OF STEERING WHEEL HUB INCLUDES FITTING CLEARANCE 4 92 125mm 2 67 68mm 6 81 173mm 5 81 148mm 88 22mm 4 00 dia 102mm 48mm 5 15...

Page 111: ...9 Woodruff Yes H 26 2 00cu in 3 4 1 ft Tapered 9 Woodruff Yes Heavy Duty Helm Pump H 40 Series SHAFT STYLE INTEGRAL HELM DISPL DIA TYPE KEYWAY VALVING 40 Series H 41 5 50cu in 1 Straight 1 4 Square Y...

Page 112: ...ON DO NOT USE NYLON TUBING IN OUTBOARD AND OR POWER ASSIST STEERING APPLICATIONS General Considerations In most hydraulic steering installations the cylinder body moves as the motor outdrive or tiller...

Page 113: ...ld rupture from normal steering pressure causing loss of steering resulting in personal or property damage Visually inspect all hoses and fittings for wear and or damage as part of your regular annual...

Page 114: ...r each figure c Minimum bend radius for outboard hose is 2 1 2 6 cm d Outboard cylinders move They are subject to engine trim tilt Enough slack must be left in the hoses to prevent kinking OUTBOARD HO...

Page 115: ...nt Mount Cylinders Note cylinder body moves Figure E HC5370 Dual Side Mount Cylinders Note cylinder body stationary Figure F HC535 Single Front Mount Cylinder c w bulkhead fittings Note cylinder body...

Page 116: ...ld be routed with a gradual rise so that air will not be trapped in the lower station b Some installations require more than 1 hose kit and additional fitting kits c Minimum bend radius for outboard h...

Page 117: ...h of tubing run exceeds 100 feet 30 5m Additional SeaStar hose kit part number HF5508 is required to connect the tubing to the cylinder 3 8 copper tubing should be obtained through a local vendor base...

Page 118: ...e used or if copper tubing is required based on lengths of tubing runs required 4 Total up the entire length of tubing required and round up to the next available tube kit length TUBING Single Station...

Page 119: ...stations or the helm and autopilot power pack b All hoses should be routed with a gradual rise particularly the compensating line so that air will not be trapped in the lower helm station c The second...

Page 120: ...nc O Ring For use with Front Mount Cylinders ONLY 3 8 TUBE 3 8 TUBE 1 4 NPT 3 8 TUBE 3 per kit 1 4 NPT 3 8 TUBE 3 8 TUBE 3 8 TUBE 1 4 NPT 3 8 TUBE 3 8 TUBE 1 4 NPT 1 4 NPT All SeaStar Manual Hydraulic...

Page 121: ...T M Center 3 8 Tube M 2 Connector Fitting 4 600602 3 8 Tube M 1 4 NPT M 3 Tube Nut 3 8 Dia 4 280327 4 Non Vented Filler Plug 1 HA5432 5 SeaStar Nylon Tube 25ft HT5092 3 8 Dia A Elbow 3 8 Tube M 2 1 4...

Page 122: ...02 Autopilot powerpack connection ITEM QUANTITY PART NO DESCRIPTION PER KIT NO 1 Tube Nut 3 8 Dia 10 280327 2 Connector Fitting 4 600602 3 8 Tube M 1 4 NPT M 3 Tee Fitting 2 600605 3 Ends 3 8 Tube 4 N...

Page 123: ...tings HF5507 Application Kit to connect 3 8 diameter copper tubing to SeaStar cylinders using 3 8 diameter nylon tubing ITEM QUANTITY PART NO DESCRIPTION PER KIT NO 1 Tube Nut 3 8 Dia 4 280327 2 Conne...

Page 124: ...Assemblies per kit ITEM QUANTITY PART NO DESCRIPTION PER KIT NO 1 Connector Fitting 2 286323 2 Street Elbow 2 600606 3 8 Tube M 1 4 NPT F 3 Washer 4 202224 4 Nut 4 191621 HF5513 3 bulkhead fitting ki...

Page 125: ...tor Fitting 4 286323 2 Tee Fitting 2 284826 2 Ends 3 8 Tube M Center 1 4 NPT F 3 Street Elbow 2 600606 3 8 Tube M 1 4 NPT F 4 Washer 8 202224 5 Nut 4 191621 HF5515 3 bulkhead fitting kit Application D...

Page 126: ...Nut 2 555027 1 2 Dia Flare HF5569 Application Kit to connect 5 8 diameter copper tubing to SeaStar cylinders ITEM QUANTITY PART NO DESCRIPTION PER KIT NO 1 18 Hose Kit 2 338621 2 Connector Fitting 2...

Page 127: ...g 2 600602 3 8 Tube M 3 8 NPT F 4 Elbow 2 288526 1 End 1 4 NPT M 1 End 3 8 Dia 45 Flare M A Outboard Hose Kit HO51__ B Copper Tube 3 8 Dia NOT SUPPLIED WITH FITTING KIT HF5582 Application Add a statio...

Page 128: ...teering wheel counter clockwise until an air free stream of oil comes forth from bleed fitting no 2 then close bleed fitting no 2 Open bleed fitting no 3 and pull cylinder shaft all the way out on fit...

Page 129: ...st 2 Open the valve 3 Continue to turn the wheel hard over to Port Only cylinder A moves and reaches hard over 4 Close the valve CYLINDER A CYLINDER B PROPELLER PROPELLER LIQUID TIE BAR VALVE 1 3 4 2...

Page 130: ...Screws onto the SeaStar and equivalent fluid to bleed the SeaStar system Makes for a clean bleed when used properly SeaStar Remote Fill Part HA6450 Can be used with ALL SeaStar Helm pumps Relocate you...

Page 131: ...3 1 4 inches in diameter HA5465 Pilot Drill Jig for enlarging a 2 inch diameter dashboard hole to a 3 inch diameter hole As required for all standard SeaStar and SeaStar Pro helms when using a standar...

Page 132: ...nd BAYSTAR Hydraulic Steering Systems 10 21 DISPLACEMENT HULLS ONLY Steering Torque Data Sheet TORQUE DATA SHEETS NOTICE Please include a detailed drawing of your rudder to assist with rudder load cal...

Page 133: ...distance from the waterline to the rudder base feet Rudder shaft diameter inches Shaft power horsepower C B A C L C L Lower Rudder Bearing A Perpendicular distance from the rudder shaft to the propel...

Page 134: ...HELM FILL PORT FILLER PLUG REMOVED Substitution of non recommended fluids may result in heavier steering and or irreparable damage to your steering system Alternate recommended hydraulic fluids for Se...

Page 135: ...11 2 Selection Guide...

Page 136: ...3 26 660 HS5176 225226 SEASTAR PRO 2 0 REAR MOUNT HH5771 2 0 33 0 1500 103 26 660 HS5176 225226 SEASTAR PRO 2 0 TRADITIONAL TILT HH5774 2 0 33 0 1500 103 20 508 HS5176 225226 SEASTAR PRO 2 0 SPORT TIL...

Page 137: ...125 8EM HC5328 1 25 31 7 0 50 12 7 8 203 HS5154 8 3 135 2 7142 82 3 92VPS HC5331 1 25 31 7 0 50 12 7 8 203 HS5153 8 3 135 2 N A BA125 8EMV HC5330 1 25 31 7 0 50 12 7 8 203 HS5154 8 3 135 2 7142 82 3...

Page 138: ...Mercer s Marine Equipment Marine Drive Clarenville Newfoundland A0E 1J0 Canada Tel 709 466 7430 Fax 709 466 3279 e mail scott mercer nf sympatico ca www mercersmarine com NOVA SCOTIA Stright MacKay L...

Page 139: ...358 www boatech com Coast Distribution System Wholesale California USA Tel 800 495 5858 Diversified Marine Products 1914 S Mateo Street Los Angeles California 90021 USA Tel 213 624 5595 Fax 213 689 09...

Page 140: ...Wholesale 12355 S W County Rd 769 Lake Suzy Florida 34266 USA Tel 941 764 0722 Fax 941 764 0832 Tolll Free 1 800521 3744 www landnsea net Land N Sea Distributors Wholesale 2968 Ravenswood Road Ft Laud...

Page 141: ...USA Tel 978 283 0293 Fax 978 283 3308 MICHIGAN Barclay Marine Dist Corp 24600 Maplehurst Drive Mt Clemons Michigan 48036 USA Tel 313 469 9910 Fax 800 959 1694 Tolll Free 800 959 5904 Barclay Marine D...

Page 142: ...6 USA Tel 918 437 2371 Fax 800 544 5697 Tolll Free 800 643 9762 www benrock com OREGON Coast Distribution Wholesale 7914 S E 82nd Street Portland Oregon 97266 USA Tel 503 777 3991 Fax 503 775 4989 Eng...

Page 143: ...800 234 7290 www paxtonco com WASHINGTON Coast Distribution Seattle Wholesale 5301 Shilshole Avenue N W Seattle Washington 98107 USA Tel 206 789 1500 Fax 206 784 6393 Englund Marine Supply Retail 280...

Page 144: ...unger Exports Florida BRAZIL See Brunger Exports Florida COLUMBIA See Brunger Exports Florida DENMARK Columbus Marine A S Brordrupvej 44 DK 4621 Gadstrup Denmark Tel 00 45 4619 1166 Fax 00 45 4619 135...

Page 145: ...L Wholesale Via Beneficio 2 Tronco 57 B 48015 Montaletto Di Cervia Ravrnna Italy Tel 00 390 544 965689 Fax 00 390 544 965734 e mail svama nautica svama nautica com www svama nautica com JAMAICA See Br...

Page 146: ...Ab Box 12022 SE 402 41 Gothenburg Sweden Tel 00 46 31 775 6530 Fax 00 46 31 24 53 17 e mail info comstedt se www comstedt se SWITZERLAND Marine Parts Heimgartner Pfaffikerstr 6 CH 8604 Volketswil Zur...

Page 147: ...stown MD 21740 Tel 301 739 2606 Boat America Glen 6651 20 Ritchie Hwy Rt 2 Glen Burnie MD 21061 Tel 301 761 5901 Boat America Maryland 5640 E Sunnyside Ave Beltsville MD 20705 Tel 301 474 0150 Boat Am...

Page 148: ...accident or abnormal operation including racing misuse or alterations outside our factory Which has been repaired or modified by other than Teleflex Canada Limited Partnership Which has been used on...

Page 149: ...Teleflex Canada Limited Partnership Printed in Canada Part Number SL6001 Rev 13_r04 TELEFLEX CANADA 3831 NO 6 ROAD RICHMOND B C CANADA V6V 1P6 FAX 604 270 7172 www seastarsteering com ISO 10592 M A R...

Page 150: ...ted motor for extra protection in harsh environment applications SPECIFICATIONS Pump Body Glass Filled Polypropylene Pump Design Multi Chamber Diaphragm Suction Lift Self Priming to 10 ft 3 m Ports 1...

Page 151: ...ump off when not used for extended periods or when the tank is empty The electrical circuit should be protected with an over current protection device in the positive lead See chart for proper size Th...

Page 152: ...ws securely 18 in lbs torque Also the Outer Pistons 3 C must be aligned with alignment slots on Cam Assembly 4 B making sure screw holes align in cam assembly otherwise diaphragm will leak Cam Bearing...

Page 153: ...efective motor PUMP FAILS TO TURN OFF AFTER ALL FIXTURES ARE CLOSED Empty water tank Punctured pump diaphragm water leak Discharge line leak Defective pressure switch Insufficient voltage to pump Debr...

Page 154: ...Instruction Manual Ultima Bilge 600GPH 800GPH 1000GPH 1250GPH Read and understand this manual prior to operating or servicing this product IB 123 01 0912...

Page 155: ...INCIDENTAL OR CONSEQUENTIAL COSTS EXPENSES OR DAMAGES THE LIMITATION ON LIA BILITY FOR LOST PROFITS INCIDENTAL OR CONSEQUEN TIAL COST EXPENSES OR DAMAGES SHALL SURVIVE ANY FAILURE OF ESSENTIAL PURPOS...

Page 156: ...av en felaktig s kring kan leda till personskador egendomsskador och brandfara Installation av Ultima Bilge Varning Vid installation av Ultima Bilge s kerst ll att pumpen r fri fr n alla hinder specie...

Page 157: ...ngen r avg rande f r pumpens till mpning re kommenderas det att inte anv nda back ventilen Dessutom vid vinterrustning av din b t ta bort backventilen f r att undvika isbildning och eller f rs mring a...

Page 158: ...fl ns och vrid pumphjulets skydd medurs och dra rakt ut Avl gsna och reng r pumphjulet och pumpen fr n allt skr p som har samlats S kerst ll att ven reng ra eventuellt skr p som samlats p filtret Efte...

Page 159: ...ill den negativa bat teriterminalen F r att vidarekoppla driften manuellt anslut den bruna ledningen fr n pum pen till panelomkopplaren F r automatdrift anslut den bruna ledningen med den vita sp rnin...

Page 160: ...Using the wrong fuse can lead to personal injury property damage and fire hazard Installing the Ultima Bilge Pump Caution When installing the Ultima Bilge Pump make sure that pump is clear of all obs...

Page 161: ...ll reduce the flow of the pump If flow is critical to the application of the pump it is recommended that the check valve not be used Also when winterizing your boat re move the check valve to avoid ic...

Page 162: ...mpeller guards fins and rotate im peller guard clockwise and pull straight out Remove and clean the impeller and pump from all debris that has accumu lated Make sure to clean any debris that has accum...

Page 163: ...nd wire to the negative terminal of the battery For manual over ride operation connect the brown wire from the pump to the switch panel For automatic operation connect the brown wire with white tracer...

Page 164: ...on falschen Sicherungen kann zu Personensch den Materialsch den und Brandgefahr f hren Installation der Ultima Lenzpumpe Vorsicht Stellen Sie bei der Installation der Ultima Lenzpumpe sicher dass es k...

Page 165: ...ist aus Nitril das ausschlie lich f r Wasseranwendungen eingesetzt werden soll Au erdem verkleinert das R ckschlagventil den Pumpendurchfluss Falls der Durchfluss bei der Einsetzung der Pumpe wichtig...

Page 166: ...im Uhrzeigersinn und ziehen Sie es aufrecht heraus Entfernen und reinigen Sie das Antriebsrad und die Pumpe von al len angesammelten Fremdk rpern Entfernen Sie alle angesammelten Fremdk rper auch vom...

Page 167: ...erie angeschlossen F r manuellen Betrieb wird der braune Leiter von der Pumpe an die Schalttafel angeschlossen F r automatischen Betrieb wird der braune Leiter mit wei er Kennzeichnung an die Schaltta...

Page 168: ...n fusible erron peut pro voquer des blessures des d g ts mat riels ou un risque d incendie Installation de la pompe de fond de cale Ultima Bilge Attention Lors de l installation de la pompe de fond de...

Page 169: ...le ment De m me le clapet de anti retour dimi nuera le flux de la pompe Si le flux est crit re critique dans l application de la pompe il est recommand de ne pas utiliser le clapet de anti retour Egal...

Page 170: ...capot dans le sens des aiguilles d une montre et tirez directement vers vous Enlevez tous les d bris accumul s et nettoyez la turbine Assurez vous de nettoyer absolu ment tous les d bris qui se sont...

Page 171: ...ne n gative de la batterie Pour un fonctionnement manuel raccordez le fil brun de la pompe sur le panneau d interrupteur Pour un fonctionnement automatique raccordez le fil brun avec une ligne blanche...

Page 172: ...ina el gasoil o l quidos inflamables Aseg rese de usar el tama o de fusible apropiado recomendado por el modelo de su bomba Usar el fusible equivocado pue de provocar da os personales da os a la propi...

Page 173: ...xible reforzada con una pared interior suave NOTA La v lvula de control suministrada con su bomba de desfonde Ultima se usa para evitar que el agua fluya hacia atr s La utilizaci n de la v lvula de co...

Page 174: ...abajo las leng etas de cierre laterales en el cuerpo de la bomba y saque la bomba del filtro Para limpiar el propulsor agarre las aletas de defensa del propulsor y gire la seguridad del propulsor com...

Page 175: ...de la bater a Para su funcionamiento manual conecte el cable marr n desde la bomba hasta el panel de interruptores Para funcionamiento autom tico conecte el cable marr n con rastreador blanco al pane...

Page 176: ...danni a persone o cose e pericolo di incendio Installazione della pompa di sentina Ultima Attenzione Durante l installazione della pom pa di sentina Ultima assicuratevi che la pompa sia libera da ogn...

Page 177: ...duce il flusso del la pompa Pertanto se il flusso cruciale per l utilizzo della pompa si raccomanda di non impiegare la valvola di controllo Inol tre durante la predisposizione dell imbar cazione per...

Page 178: ...pulire il girante afferrate le alette della custodia ruotate la custodia in senso orario e tirate forte Quindi rimuovete il girante e pulite gi rante e pompa da tutti i detriti che si sono accumulati...

Page 179: ...a batteria Per operazioni manuali override connettere il cavo marrone dalla pompa al pannello inter ruttore Per operazioni automatiche connettere il cavo marrone con il conduttore bianco al pan nello...

Page 180: ...le the product and recycle the parts material Entsorgung Recycling Nach Lebensdauerende entsorgen Sie die Pumpe nach den rtlichen Vorschriften Nach M glichkeit demontieren Sie Teile der Pumpe um sie d...

Page 181: ...ie Ma angaben wie sie in dieser Mitteilung beschrieben sind sind nur zur Information Alle Angaben sind unverbindlich es sei denn sie wurden schriftlich best tigt Pour plus d information sur nos succur...

Page 182: ...he bottom of the compass which rotate 360 degrees the slotted ends may be all that is visible These compensation rods are used to correct your compass for deviation When testing a location you do not...

Page 183: ...mounted into the bracket using the two thumbscrews D 55 Deck Mount Depress the button at the bottom rear of the compass to remove the base from the compass Using the base as a template mount as instr...

Page 184: ...here is an alignment error To correct rotate the compass itself to remove one half of this error Repeat steps 1 2 4 until your North South line is correct then repeat step 3 Step Five Install fastener...

Page 185: ...a wise investment To assure accuracy on all headings check for deviation every thirty degrees and record any deviation on a deviation card We recommend checking at the start of each boating season and...

Page 186: ...We make the best boats better The world leader in trim tab trolling motor and hatch lift innovation OWNER S MANUAL Featuring NEW waterproof Deutsch connectors...

Page 187: ...limit switches and clutches Electro polished solid 316 stainless steel billet end for Extreme Duty Heavy Duty and High Performance applications The entire Lenco Actuator is fully submersible maintena...

Page 188: ...rine Inc CONGRATULATIONS You have just purchased the finest performance trim tab system in the world Welcome to the future Lenco trim tabs make the single most important difference in the way your boa...

Page 189: ...ing Diagram 124SSR 13 Flybridge Wiring Diagram 14 Switch Wiring Diagram Dual Actuators 15 Warranty 11 Switch Options Upgrades 16 Optional Switches 16 Operation 17 Bennett Marine RetroFit Kit Installat...

Page 190: ...he left side of the switch controls the starboard tab The right side of the switch controls the port tab The system is set up this way to minimize the guesswork while underway To lower the starboard b...

Page 191: ...in the stern of the boat and keeps the bow down As you throttle up and speed increases raise tabs by pressing Bow Up on both sides Uneven Load If one side of the boat is higher than the other while ru...

Page 192: ...y Solution Sequence 1 I nspect fuse at fuse panel Replace if necessary 2 Verify that all connections at switch control box are tight and in place 3 Make sure that switch assembly has a solid ground 4...

Page 193: ...e of alloy Mount the trim tab hinge to the transom using provided 14 x 1 1 4 3 17 cm stainless steel metal screws We recommend using 3M 5200 adhesive caulking to bed the hinge and screws DO NOT OVERTI...

Page 194: ...adhesive caulking will seal the holes when installed All supplied screws and fasteners are stainless steel Do not use any other type of alloy 4 Warning With some installations fuel water tanks and oro...

Page 195: ...able with a clamshell vent sealed with 3M 5200 for a waterproof and finished effect Assemble actuator connector ends as instructed in Actuator Deutsch Connector Instructions insert card provided 5 At...

Page 196: ...return quickly Should time restraints prohibit you from sending in the merchandise first or you need an immediate replacement you will be required to secure the replacement part with a credit card pri...

Page 197: ...27 Note In all cases make sure control box is mounted with wires facing down toward deck 15069 001 124SSR This product must be wired exactly as shown above Failure to wire the trim tab retractor as s...

Page 198: ...01 123SC Note In all cases make sure control box is mounted with wires facing down toward deck This product must be wired exactly as shown above Failure to wire the trim tab retractor as shown will ca...

Page 199: ...te Page 27 Note In all cases make sure control box is mounted with wires facing down toward deck This product must be wired exactly as shown above Failure to wire the trim tab retractor as shown will...

Page 200: ...ll cases make sure control box is mounted with wires facing down toward deck 15071 001 123DRSC This product must be wired exactly as shown above Failure to wire the trim tab retractor as shown will ca...

Page 201: ...oof maintenance free easy to install tactile switches Lenco switches feature 1 Self Check feature at power up 2 Self contained sealed keypad 3 Self contained sealed control box 4 Fade smudge proof las...

Page 202: ...ttom to top to indicate self test at power up If there is a problem with an actuator connection the L E D displays shows every other light red ON at the side that has the problem After self test is co...

Page 203: ...upper bracket and gland seal see Fig 1 You will need to clean mounting surfaces on the transom with a cleaning solvent such as mineral spirits or alcohol to remove all oils and dirt before final moun...

Page 204: ...hrough the second washer and other side of the bracket Replace the bracket screw removed in step 3 This will lock the pin in place and prevent it from falling out 7 Now you will need to hook up the Le...

Page 205: ...h from the previous system Simply reconnect it as per the wiring diagram 3 Test the trim tabs for proper operation Remember that the right switch controls the left trim tab and the left controls the r...

Page 206: ...ng holes when upgrading from trim tabs to Troll n Tabs the trim tabs have to have been mounted with the hinges at least 3 8 95 cm from transom bottom as recommended in Lenco installation instructions...

Page 207: ...01 Actuator is used in all TT Standard kits 101 Actuator 21 4 stroke Overall length tip to tip 121 8 inches Part 15054 001 101 2 12 volt w 6 cable 15061 001 101 3 24 volt w 6 cable 127 8 32 70 cm 121...

Page 208: ...Should time restraints prohibit you from sending in the merchandise first or you need an immediate replacement you will be required to secure the replacement part with a credit card prior to shipment...

Page 209: ...ake accurate measure could cause damage to hatch lift or the hatch itself Lenco hatch lifts are fully submersible and will not drift Lenco hatch lifts are offered in both 12 and 24 volts OPERATION The...

Page 210: ...o be lifted 2 Determine the angle of the hatch lift mount Do not exceed 45 degrees from center 3 Mount the hatch lift on the desired location as per the above instructions Important It may be necessar...

Page 211: ...two 101 XD actuators RT 17x12 XDNS four 101 XD actuators RT 19x14 XDNS RT 24 x 14 XDNS on two 10 gauge electro polished stainless steel blades w transom back plates and super duty hinge with 3 8 95 c...

Page 212: ...y Pads Tactile Switch Connection Mount control box within 30 76 2 of keypad Control box wire harness is 30 76 2 length High Performance Tabs Single Dual Actuator High performance tab kit includes two...

Page 213: ...Lenco Marine Inc 4700 Municipal Court Stuart Florida 34997 772 288 2662 772 288 2566 fax www lencomarine com DON T WORRY we ve got your back 8 07...

Page 214: ...PH Livewell Pump with Angled Pickup Tube 2 5 500 340 403 C 800 GPH Livewell Pump with Angled Pickup Tube 5 800 490 405 C 1000 GPH Livewell Pump with Angled Pickup Tube 6 1000 710 401STC 500 GPH Livewe...

Page 215: ...hreaded connections 3 Screw the pump into the seacock until it is hand tight Do not over tighten 4 If the pump is mounted horizontally the output must be pointed upward to allow air to vent KEEP SEACO...

Page 216: ...r install this product to insure proper fit and trouble free operation We cannot assume any liability for improper drilling of transom or damage due to improper installation This Atlas is designed to...

Page 217: ...al It is necessary in our installation that the bolts go through the Atlas jack plate then through the transom The nuts attach to the bolts inside the transom We recommend use of a transom support pla...

Page 218: ...ay pack is water resistant every effort should be made to locate this relay assembly in a place that will be as dry as possible It can be mounted with screws or cable ties but needs to be kept dry as...

Page 219: ...er each use check all mounting bolts to make sure they are tight 4 Check and clean any loose wires and connections 5 If you do not have power the first thing to check is the circuit breaker on positiv...

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