Edge Ovens EDGE40 Installation & Operating Manual Download Page 1

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MODELS: EDGE40 / EDGE60

INSTALLATION & OPERATING

MANUAL

FOR DOMESTIC AND STANDARD EXPORT OVENS

RETAIN THIS MANUAL FOR FUTURE REFERENCE

TO BE SERVICED BY AUTHORIZED PERSONS ONLY

MF&B RESTAURANT SYSTEMS, INC.
133 ICMI ROAD
DUNBAR, PA 15431
1-888-480-EDGE
P: (724) 628-3050
F: (724) 626-0247

WWW.EDGEOVENS.COM

Revision 1.1, December 04, 2008

Summary of Contents for EDGE40

Page 1: ...IC AND STANDARD EXPORT OVENS RETAIN THIS MANUAL FOR FUTURE REFERENCE TO BE SERVICED BY AUTHORIZED PERSONS ONLY MF B RESTAURANT SYSTEMS INC 133 ICMI ROAD DUNBAR PA 15431 1 888 480 EDGE P 724 628 3050 F...

Page 2: ...s supersede the recommendations requirements and guidelines contained in the manual NOTICE The purchaser of this equipment is required to prominently post instructions to be followed should the user s...

Page 3: ...ombustion or ventilation air to and from the oven There should never be any obstructions on or around the oven that could hamper the flow of combustion or ventilation air to or from the oven Any chang...

Page 4: ...ii OVEN COMPONENTS 1 OVEN CONTROLS 3 OVEN START UP AND SHUTDOWN 4 OVEN VENTILATION 5 INSTALLATION INSTRUCTIONS 6 SPECIFICATIONS EDGE40 23 SPECIFICATIONS EDGE60 25 WIRING DIAGRAM MODULATING 33 WIRING D...

Page 5: ...n insulation Half Bake Window 8 Opens to allow the product to be placed half way through oven half bake time Crumb Pan 9 Located under both the entrance and exit of the conveyor belt catches debris th...

Page 6: ...EDGE40 EDGE60 Installation and Operating Manual 2 Rev 1 1 December 04 2008...

Page 7: ...ure from 350 to 600 F as desired for the product being baked Pressing the up arrow key increases the baking temperature and pressing the down arrow decreases the baking temperature The upper display s...

Page 8: ...3 Turn on the BURNER switch 4 If the burner does not light within a few seconds turn off the BURNER switch wait five minutes and then return the BURNER switch to on 5 Turn on the OVEN CONVEYOR 6 Set...

Page 9: ...ation system for this appliance Proper ventilation of this oven is the sole responsibility of the purchaser In some areas code requires the installation of fire suppression equipment This equipment ma...

Page 10: ...codes do not exist gas oven installation must comply with the Natural Gas Installation Code CAN CGA B149 1 or the Propane Gas Installation Code CAN CSA B149 2 as applicable This appliance must be elec...

Page 11: ...e oven industry and is used for all Edge 40 and 60 ovens This design allows two three people with basic mechanical aptitude to safely assemble and install a single double or triple stack of Edge ovens...

Page 12: ...or similar 1 Remove the oven from the shipping crate Inspect the oven for concealed shipping damage before continuing 2 For single or double stack installation only install the casters onto the oven l...

Page 13: ...5 Tilt the oven assembly over so that the oven bottom is sitting flat on the floor If using a Genie SLA type lift support the oven about seven inches above the floor using cribbing blocks on all four...

Page 14: ...llow clearance for the Genie base while stacking the ovens 8 Repeat steps 5 and 6 with the next oven s stacking each oven on top of the lower oven Ensure that the one 1 inch connecting lip on the bott...

Page 15: ...0 Installation and Operating Manual 11 Rev 1 1 December 04 2008 9 When done assembling the stack place the oven lid on top of the final oven Secure the lid using 4 10 32 x 3 8 screws included in the h...

Page 16: ...uring shipping CAUTION Be careful not to bend or otherwise damage the blower fan Any damage to the blower fan will result in premature failure of the blower motor bearings 5 Locate the oven back hot a...

Page 17: ...gure 8 9 Fully tighten all bolts passing through the oven bottom 10 Turn the partially assembled oven over 11 Remove the insulation from the oven top and set it aside Note how the insulation was insta...

Page 18: ...gers under the connecting lip The edge of the connecting lip is sharp and can cause severe cuts or perhaps loss of a finger WARNING 15 Lift and set the oven assembly on the oven base Ensure that the c...

Page 19: ...20 x 3 4 inch bolts Figure 12 Figure 12 18 Insert the thermocouples into the plenum bracket provided This bracket is made of spring steel and may be pinched together to allow thermocouples to pass thr...

Page 20: ...or plug and install the wire chase and motor cover Figure 14 Figure 14 21 Repeat steps 5 through 20 to complete assembling the stack Ensure that the connecting lip for each oven fits securely over the...

Page 21: ...e type of product to be baked In most cases the only difference will be the inner columnating panel Refer to the finger location decal located on the front of your oven to determine which finger assem...

Page 22: ...EDGE40 EDGE60 Installation and Operating Manual 18 Rev 1 1 December 04 2008 Figure 16 4 Repeat step 3 until all eight 8 finger assemblies have been installed...

Page 23: ...ns End Plugs Options 1 and 2 2 Install the bottom end plugs first by fitting them into the openings in the sides of the bake chamber The non insulated part of the baffle is oriented downward on the bo...

Page 24: ...9 Figure 19 2 Working from the drive side of the oven gently set the non drive end of the conveyor into the bake chamber between the upper and lower end plugs Figure 20 Figure 20 3 Tilt the conveyor u...

Page 25: ...in onto the conveyor drive sprocket 6 The conveyor drive chain is adjusted at the factory prior to shipment To tighten the drive chain if required loosen the four 4 bolts securing the conveyor drive m...

Page 26: ...belts Figure 23 Figure 23 Final installation of gas and electrical connections should be performed by an authorized service company or a locally licensed electrician and plumber Installation Instruct...

Page 27: ...6 0 6 0 Overall Height Single Stack Dimensions Belt 42 21 Overall Height Double Stack 29 94 Belt top oven 56 29 Overall Height Triple Stack 44 29 Belt top oven 68 56 Length 56 45 Depth 75 25 Belt Widt...

Page 28: ...old Pressure 4 5 8 WC HIGH PRESSURE made after 4 01 10 4 5 WC Orifice Diameter Supply Pressure 177 Manifold Pressure 7 11 WC Liquefied Petroleum LP Supply 6 0 WC Orifice diameter Supply Pressure 120 M...

Page 29: ...6 0 6 0 Overall Height Single Stack Dimensions Belt 42 21 Overall Height Double Stack 29 94 Belt top oven 56 29 Overall Height Triple Stack 44 29 Belt top oven 68 56 Length 56 45 Depth 93 90 Belt Widt...

Page 30: ...old Pressure 4 5 8 WC HIGH PRESSURE made after 4 01 10 4 5 WC Orifice Diameter Supply Pressure 199 Manifold Pressure 7 11 WC 6 0 WC Liquefied Petroleum LP Supply Orifice diameter Supply Pressure 136 M...

Page 31: ...EDGE40 EDGE60 Installation and Operating Manual 27 Rev 1 1 December 04 2008...

Page 32: ...EDGE40 EDGE60 Installation and Operating Manual 28 Rev 1 1 December 04 2008...

Page 33: ...EDGE40 EDGE60 Installation and Operating Manual 29 Rev 1 1 December 04 2008...

Page 34: ...EDGE40 EDGE60 Installation and Operating Manual 30 Rev 1 1 December 04 2008...

Page 35: ...EDGE40 EDGE60 Installation and Operating Manual 31 Rev 1 1 December 04 2008...

Page 36: ...EDGE40 EDGE60 Installation and Operating Manual 32 Rev 1 1 December 04 2008...

Page 37: ...EDGE40 EDGE60 Installation and Operating Manual 33 Rev 1 1 December 04 2008 Insert PDF of EDGE Modulating Wiring Diagram WIRING DIAGRAM MODULATING...

Page 38: ...EDGE40 EDGE60 Installation and Operating Manual 34 Rev 1 1 December 04 2008 Insert PDF of EDGE On Off Wiring Diagram WIRING DIAGRAM ON OFF...

Page 39: ...th casters and a restraint cable must be installed to limit movement of the oven without straining the gas or electrical connections One end of the restraint cable is anchored to the wall and the othe...

Page 40: ...ven or unplug the power cord from the receptacle If the oven must be moved close the gas supply shutoff valve disconnect the gas supply line at the oven and unlock the casters so the oven can be moved...

Page 41: ...en reinstall the cover Perform all monthly maintenance tasks Quarterly Maintenance Remove the conveyor drive chain cover and drive chain Remove the conveyor belt assembly from the bake chamber Remove...

Page 42: ...your oven Any maintenance or service performed inside of the control can assembly or other than listed in this manual should be performed by an authorized service company to avoid oven damage WARNING...

Page 43: ...the customer must first contact MF B at 1 888 480 EDGE prior to contacting a repair company Failure to contact MF B at 1 888 480 EDGE prior to contacting a repair company voids any and all warranties...

Page 44: ...e gas supply must be connected to the oven by a locally licensed plumber for the warranty to be valid 2 3 The Start Up Checklist form must be filled out signed and timely returned to MF B to initiate...

Page 45: ...mber of the unit the model number of the unit the warranty authorization number a labor hour breakdown a description of the work performed and the location of the unit including end user name city and...

Page 46: ...ours Ignition Control Burner Control Temp Control or Speed Control 4 Hours Switch or Fuse Holder 25 Hours Conveyor Motor 75 Hours Hall Effect Sensor 3 Hours Control Box Cooling Fan 25 Hours Thermocoup...

Page 47: ...l work is required and will exceed the customer s original estimate by more than 10 customer must contact the MF B Service Department again for approval Any claim for work not listed in the Flat Rate...

Page 48: ...l 44 Rev 1 1 December 04 2008 COMPANY INFORMATION MF B Restaurant Systems Inc 133 ICMI Road Dunbar PA 15431 1 888 480 EDGE toll free 724 628 3050 phone 724 628 3050 fax sales edgeovens com www edgeove...

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