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CAUTION
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow gas supplier’s
instructions.
•
If you cannot reach your gas supplier, call the fire
department.
!
!
7 - GAS SUPPLY PIPING
DANGER
Fire Hazard. Do not use matches, candles, open
flames, or other methods providing ignition source.
Failure to comply will result in death or serious injury.
!
WARNING
Fire, explosion, asphyxiation and burn hazard. Boiler
piping and gas connections shall be leak tested before
placing boiler in operation. Failure to follow these
instructions and or improper installation could result in
death or serious injury.
!
NOTICE
Use of CSA approved corrugated, semi-rigid stainless
steel tubing with polyethylene jacketing is approved
for use with boilers following tubing manufacturer's
instructions.
Use of flexible "
appliance whip"
gas tubing is not
allowed per NFPA 54.
NOTICE
If overheating occurs or gas supply fails to shut off, do
not turn off or disconnect electrical supply to pump.
Shut off gas supply at location external to the boiler.
REQUIRED GAS SUPPLY PRESSURE
NATURAL GAS
LIQUID PROPANE
Min.
Max.
Min.
Max.
3.5" w.c.
10.5" w.c.
8.0" w.c. 13.0" w.c.
(0.7 kPa) 2.61 (kPa) 1.99 (kPa) 3.23 (kPa)
7.1 General
• Use piping materials and joining methods acceptable
to authority having jurisdiction. In absence of such
requirements:
• USA - National Fuel Gas Code, ANSI Z223.1/NFPA 54
• Canada - Natural Gas and Propane Installation Code,
CAN/CSA B149.1
GAS SUPPLY REQUIRED:
MODEL
NATURAL GAS
(A)
LIQUID PROPANE
(E)
DCB-75 &
DCB-100
92 ft
3
/h
(
2.60
m
3
/h)
38 ft
3
/h
(
2.61
m
3
/h)
DCC-115
114
ft
3
/h
(
3.22
m
3
/h)
47 ft
3
/h (1.32 m
3
/h)
DCB-125
118 ft
3
/h (3.30 m
3
/h)
51 ft
3
/h (1.48 m
3
/h)
DCC-150
143 ft
3
/h (4.00 m
3
/h)
61 ft
3
/h (1.72 m
3
/h)
DCB-165
153 ft
3
/h (4.30 m
3
/h)
66 ft
3
/h (1.85 m
3
/h)
DCC-205
191 ft
3
/h (5.40 m
3
/h)
82 ft
3
/h (2.30 m
3
/h)
• Install boiler so that gas ignition system components are
protected from water (dripping, spraying,rain, etc.) during
appliance operation and service (circulator replacement,
condensate trap, control replacement, etc.).
• Gas meter and supply pipes must be capable of delivering
the listed quantity of gas in addition to demand from any
other appliances in the house. Boiler requires a minimum
3/4” (19.5 mm) gas supply pipe.
• Support piping with hooks straps, bands, brackets,
hangers, or building structure components to prevent or
dampen excessive vibrations and prevent strain on gas
connection. Boiler will not support piping weight.
• Use thread (joint) compound (pipe dope) suitable for
liquefied petroleum gas.
• Leak test boiler and gas line connections before placing
boiler into operation.
•
Install external field sourced manual main gas shutoff
valve, ground joint union, and sediment trap upstream
of gas controls, in accordance with state and local
requirements.
•
Size and install gas piping system to provide sufficient gas
supply to meet maximum input at not less than minimum
supply pressure.
• Boiler shall be isolated from the gas supply piping system
by closing its individual manual shutoff valve during
any pressure testing of gas supply piping system at test
pressures equal to or less than 1/2 psi (3.40 kPa - 34.47
mbar).
240013501 REV A [03/15/2022]
Summary of Contents for Dunkirk DCB-100
Page 2: ...DCC 205...
Page 4: ...DCB 165...
Page 79: ...75 A 2 MODEL 75 100 Heat Only APPENDIX A WIRING DIAGRAMS 240013501 REV A 03 15 2022...
Page 80: ...76 APPENDIX A WIRING DIAGRAMS A 2 MODEL 125 Heat Only 240013501 REV A 03 15 2022...
Page 81: ...77 APPENDIX A WIRING DIAGRAMS A 3 MODEL 165 Heat Only 240013501 REV A 03 15 2022...
Page 82: ...78 APPENDIX A WIRING DIAGRAMS A 1 MODEL 115 Combi 240013501 REV A 03 15 2022...
Page 83: ...79 APPENDIX A WIRING DIAGRAMS A 4 MODEL 150 Combi 240013501 REV A 03 15 2022...
Page 84: ...80 APPENDIX A WIRING DIAGRAMS A 5 MODEL 205 Combi 240013501 REV A 03 15 2022...
Page 85: ...81 NOTES 240013501 REV A 03 15 2022...
Page 86: ...82 NOTES 240013501 REV A 03 15 2022...
Page 121: ...33 PN 240011430 REV Q 03 15 2022 75 100 HEAT ONLY WIRING DIAGRAM MODEL 75 100 HEAT ONLY...
Page 122: ...34 PN 240011430 REV Q 03 15 2022 MODEL 125 HEAT ONLY 125 HEAT ONLY WIRING DIAGRAM...
Page 123: ...35 PN 240011430 REV Q 03 15 2022 MODEL 165 HEAT ONLY 165 HEAT ONLY WIRING DIAGRAM...
Page 124: ...36 PN 240011430 REV Q 03 15 2022 115 COMBI WIRING DIAGRAM MODEL 115 COMBI...
Page 125: ...37 PN 240011430 REV Q 03 15 2022 MODEL 150 COMBI 150 COMBI WIRING DIAGRAM...
Page 126: ...38 PN 240011430 REV Q 03 15 2022 MODEL 205 COMBI 205 COMBI WIRING DIAGRAM...
Page 132: ...44 PN 240011430 REV Q 03 15 2022 LOW WATER CUTOFF DETAIL LOW WATER CUTOFF NO NO YES...
Page 137: ...49 PN 240011430 REV Q 03 15 2022 3 FAULT SOLUTION SECTIONS...