ECR International CCB-150 Installation, Operation & Maintenance Manual Download Page 40

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KEY

3DUW1XPEHU

Description

B01

FE3980C200 KIT CONTROL BOX

B02

FE3980B85

KIT CONTROL BOARD DBM34

B03

FE3980C210 KIT FRONT COVER "CTR"

B04

FE3980B840 KIT PRESS.TEMP. GAUGE

B05

FE3980C33

KIT WIRING

B06

FE3980C220 KIT MONO CABLE EL.

Not shown

550003076 FE

KIT INCLUDES 2 EA CONTROL BOARD FUSES

REPAIR PARTS LIST

Summary of Contents for CCB-150

Page 1: ...OPERATION MAINTENANCE MANUAL CHAUDI RE GAZ MURALE COMBI MANUEL D INSTALLATION D UTILISATION ET D ENTRETIEN Model Mod le CCB 150 Manufactured for ECR International Inc 2201 Dwyer Avenue Utica NY 13501...

Page 2: ...Gas Inlet 4 3 4 MPT Tap Water Inlet 5 1 MPT Return Water From Heating System IN 2 DIMENSIONS Top View Side View Front View EN 85 mm 76 mm 55 mm 50 mm 80 mm 104 mm 64 mm 196 mm 35 mm 22 5 mm 057 64 in...

Page 3: ...ing Category I Chimney Vent 15 6 Combustion Air And Vent Piping Of Direct Vent And Category III 17 6 Combustion Air And Ventilation 19 7 Gas Supply Piping 22 8 Electrical Connections 23 9 Start Up Pro...

Page 4: ...t water with non hydronic heating system chemicals present example swimming pool water Exceed 185 F 85 C system design temperature Exceed MWAP 43 5 PSIG 1 3 Operational Features Modulating 3 1 turn do...

Page 5: ...this manual and understand all requirements before beginning installation 2 3 Installation shall conform to requirements of authority having jurisdiction or in absence of such requirements United Sta...

Page 6: ...Figure 2 Component Listing 6 3 GENERAL VIEW AND MAIN COMPONENTS EN 6 EN...

Page 7: ...Exhaust Manifold 29 Exhaust Outlet Manifold 32 Heating circulating pump 36 Automatic Air Vent 39 DHW Flow Regulator 42 DHW Temperature Sensor 44 Gas Valve 81 Ignition and Detection Electrode 95 3 Way...

Page 8: ...t and Raise to Remove WARNING Fire explosion asphyxiation and electrical shock hazard Disconnect electrical power supply and turn off gas at shutoff valve before attemting to remove boiler jacket Fail...

Page 9: ...r service or from safety relief valve discharge See section 5 Access to system water piping gas supply and electrical service See sections 5 7 and 8 Clearances to combustible materials and service FOH...

Page 10: ...ng boiler weight plus 60 lbs 28 kg See page 7 Wall mount bracket has 2 slots spaced at 9 23 5cm on center Attach wall mount bracket level on wall RLOHU PXVW HQJDJH ZLWK ZDOO PRXQW EUDFNHW 6HH JXUH CAU...

Page 11: ...used only if manufacturer guarantees they are suitable for use in heating systems and they do not cause damage to heat exchanger or other components and or materials of boiler and system 8VH RI JHQHU...

Page 12: ...of 375 F 191 C or greater Individual boiler discharge piping shall be independent of other discharge piping Size and arrange discharge piping to avoid reducing safety relief valve relieving capacity...

Page 13: ...stalled above radiation level or as required by authority having jurisdiction shall have low water cutoff SURWHFWLRQ 6HH JXUH Connect LWCO switch leads to terminals provided See Boiler Wiring Diagram...

Page 14: ...Water Inlet 10 Heating System Supply 11 Heating System Return 27 Copper Exchanger For Heating And Hot Water 32 Heating Circulating Pump 36 Automatic Air Vent 42 DHW Temperature Sensor 95 Diverter Valv...

Page 15: ...elbows as possible 6 Common venting shall not be allowed Boiler and other FHUWL HG DSSOLDQFHV FDQ VKDUH VDPH FKLPQH YHQW Consult appropriate Vent Sizing Tables in National XHO DV RGH IRU VSHFL F UHTXL...

Page 16: ...ch as range hoods and bathroom exhausts so they will operate at maximum speed Do not operate a VXPPHU H KDXVW IDQ ORVH UHSODFH GDPSHUV 5 Place in operation the appliance being inspected Follow the lig...

Page 17: ...gh non combustible walls D The venting system shall terminate at least 3 feet 0 9m above any forced air inlet located within 10 feet 3m The venting system shall terminate at least 4 feet 1 2m below 4...

Page 18: ...the vent will drain away from the boiler An insulated enclosure or chase with access for inspection and servicing of the vent may be required to prevent freezing of liquid condensate Consult the vent...

Page 19: ...equirements between connection indoor spaces All Outdoor Air Provide permanent opening s communicating directly or by ducts with outdoors Two Permanent Opening Method Provide opening commencing within...

Page 20: ...NT PIPING RPEXVWLRQ LU Venting Figure 12 Horizontal Venting Clearances Figure 13 7 SLFDO 9HQW DQG LU QWDNH Arrangements NOTICE Maintain 12 30cm US 18 46cm Canada clearance above highest anticipated sn...

Page 21: ...e 14 KLPQH 9HQWLQJ ZLWK 5RRP LU Single Wall RPEXVWLRQ LU Venting RPEXVWLRQ LU Venting Figure 15 KLPQH 9HQWLQJ ZLWK 2XWVLGH LU Single Wall NOTICE Refer to Section 6 Figures 12 through 15 page 15 of thi...

Page 22: ...ual main shutoff valve outside of jacket See JXUH 7 2 Conversion To LP Refer to Gas Conversion Kit Instructions DANGER Fire Hazard Do not use matches candles open DPHV RU RWKHU PHWKRGV SURYLGLQJ LJQLW...

Page 23: ...r to central heating thermostat Do not use to power 24VAC thermostat B Locate and install thermostat per manufacturer s instructions Maximum wire length is 330 ft 100m for 22 ga wire C Remove manufact...

Page 24: ...on Adjustment To adjust ignition switch boiler to TEST mode See Start up Procedure Press DHW buttons to increase or decrease power min 00 max 60 Press RESET button within 5 seconds and ignition remain...

Page 25: ...p of the boiler one for venting and the other for combustion air See Figure 18 To sample Open the air vent outlet plug Insert probes all the way in Turn on TEST mode wait 10 minutes for boiler to stab...

Page 26: ...the RRU 8VH RQO RXU KDQG WR WXUQ WKH JDV VKXWRII valve Never use tools If valve will not turn E KDQG GR QRW WU WR UHSDLU LW FDOO D TXDOL HG service technician Force or attempted repair may UHVXOW LQ...

Page 27: ...ing between boiler and systems Verify the gas valve modulates correctly in both heating and hot water production phases Check proper ignition of the boiler by turning it on and off with the room therm...

Page 28: ...s the button see item 7 on the control panel display again for 5 seconds Boiler will be immediately ready to operate whenever domestic hot water is drawn or room thermostat demand 6XPPHU LQWHU 6ZLWFKR...

Page 29: ...operates with Sliding Temperature In this mode the temperature of the heating system is controlled according to the outside weather conditions in order to ensure high comfort and energy saving through...

Page 30: ...trol panel display Adjust the required curve from 1 to 10 according to the characteristic By setting the curve to 0 sliding temperature adjustment is disabled Compensation curve Press the heating butt...

Page 31: ...oom temperature is lower than required value it is advisable to set a higher order curve and vice versa Proceed by increasing or decreasing in steps of one and check the result in the room 10 OPERATIN...

Page 32: ...l activate the 120 second air venting cycle indicated on the display by FH 7 67 PRGH KHDWLQJ SRZHU Press heating buttons simultaneously for 5 seconds to turn on TEST mode The boiler will ignite at the...

Page 33: ...rding to pump and or motor manufacturer s instruction Check following components are operating properly and are free of blockage or obstruction Air vent Check air inlet for blockage and clean as requi...

Page 34: ...ressure wc 3 5 kPa 0 87 Manifold gas pressure Max input wc 5 22 kPa 1 3 Manifold gas pressure Min input wc 0 59 kPa 0 15 D O E Heating Capacity Btu hr 127000 kW 37 2 Net AHRI Output Btu hr 110000 kW 3...

Page 35: ...vincial authority having jurisdiction for installations above 4500 feet 1350 m above sea level SEA LEVEL RATINGS NATURAL AND PROPANE GASES Size Boiler Input Rate MBH 1 Heating DSDFLW MBH 1 2 Net AHRI...

Page 36: ...head 1 2 3 Circulator speed 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 Water Flow GPM 3 2 1 EN 6 5 4 3 2 1 0 A 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 BTU h x 10...

Page 37: ...OXH QRW FRUUHFWO VL HG RU REVWUXFWHG KHFN WKH OHQJWK RI XH DQG WKDW LW LV FOHDQ A06 1R DPH DIWHU WKH LJQLWLRQ VWDJH RZ SUHVVXUH LQ WKH JDV V VWHP KHFN WKH JDV SUHVVXUH XUQHU PLQLPXP SUHVVXUH VHWWLQJ K...

Page 38: ...e sensor Safety Heating 297 Air pressure transducer 3 HDWLQJ V VWHP VHFRQG LUFXODWLRQ SXPS ILHOG VRXUFH 2 ILHOG VRXUFHG ILHOG VRXUFH Important Before connecting the URRP WKHUPRVWDW remove the jumper o...

Page 39: ...KEY 3DUW 1XPEHU Description 4W A01 FE3980B990 CASING CTR 1 39 REPAIR PARTS LIST EN 39 EN...

Page 40: ...B02 FE3980B85 KIT CONTROL BOARD DBM34 B03 FE3980C210 KIT FRONT COVER CTR B04 FE3980B840 KIT PRESS TEMP GAUGE B05 FE3980C33 KIT WIRING B06 FE3980C220 KIT MONO CABLE EL Not shown 550003076 FE KIT INCLU...

Page 41: ...41 REPAIR PARTS LIST EN 41 EN...

Page 42: ...S C10 FE3980C410 KIT NPT ADAPTERS C11 FEF3980B890 KIT PUMP FX3 FP C12 FE3980C380 3 WAY VALVE C13 FE3980C060 MOTOR 3 WAY VALVE C14 FE3980B900 AIR SEPARATOR C15 FE3980C070 WATER PRESSURE SWITCH C16 FE39...

Page 43: ...43 REPAIR PARTS LIST EN 43 EN...

Page 44: ...RNER 17 R m D08 FE3980B960 GAS VALVE VGU 54S D09 FE3980C140 17 INJECTOR 1 35mm NG D10 FE3980C150 17 INJECTOR 0 85mm LP D11 FE3980C160 KIT FLUE GASES OUTLET BEND D12 FE3980C170 PRESSURE TRANSDUCER D13...

Page 45: ...45 NOTES EN 45 EN...

Page 46: ...46 NOTES EN 46 EN...

Page 47: ...rriv e de gaz 4 3 4 MPT Arriv e d eau du robinet 5 1 Eau de retour de l installation de chauffage entr e 85 mm 76 mm 55 mm 50 mm 80 mm 104 mm 64 mm 196 mm 35 mm 22 5 mm 057 64 in 13 8 in 723 32 in 2 3...

Page 48: ...ent Cat gorie I chemin e 60 6 Tuyauterie d air de combustion et de ventilation directe de cat gorie III 62 6 Tuyauterie d air de combustion et de ventilation 64 7 Tuyauterie d alimentation de gaz 67 8...

Page 49: ...l eau avec des produits chimiques pour installation de chauffage non hydronique par exemple eau de piscine D passer la temp rature nominale de syst me de 85 C 185 F D passer la pression de service max...

Page 50: ...et la mort Lire le pr sent manuel et se familiariser avec toutes les sp cifications avant de proc der l installation 2 3 L installation doit tre conforme aux crit res tablis par l organisme comp tent...

Page 51: ...Figure 2 Liste des l ments 51 FR 3 VUE D ENSEMBLE ET PRINCIPAUX L MENTS...

Page 52: ...29 Sortie Collecteur D chappement 32 Pompe de circulation de chauffage 36 vent D Air Automatique 39 R gulateur de d bit ECS 42 Capteur de Temp rature ECS 44 Vanne gaz 81 lectrode d allumage et DE d t...

Page 53: ...e la jaquette position des vis Figure 4 Faire pivoter la jaquette et la soulever pour la d poser AVERTISSEMENT Risque d incendie d explosion d asphyxie et d lectrocution Coupez l alimentation lectriqu...

Page 54: ...chaudi re ou du syst me d vent de la soupape de s curit Voir la section 5 Acc s aux conduites d eau de l installation l alimentation de gaz et au r seau lectrique Voir les sections 5 7 et 8 Distances...

Page 55: ...ure de supporter le poids de la chaudi re plus 28 kg 60 lbs Voir la page 52 Le support de montage mural a 2 fentes espac es de 23 5 cm 9 au centre Fixez le support de montage au mur La chaudi re doit...

Page 56: ...de chauffage et qu ils ne provoquent pas de dommages l changeur de chaleur aux autres l ments et ou mat riaux de la chaudi re et de l installation L utilisation de produits chimiques g n riques dont...

Page 57: ...ou sup rieure La tuyauterie d vacuation d une chaudi re individuelle doit tre ind pendante de toute autre tuyauterie d vacuation Dimensionnez et disposez la tuyauterie d vacuation pour viter de r dui...

Page 58: ...it disposer d un interrupteur de bas niveau d eau Voir figure 9 Connectez LWCO interrupteur bornes de connexion pr vues Voir le sch ma de c blage de la chaudi re Alimenter LWCO selon les instructions...

Page 59: ...anitaire 10 Alimentation de l installation de chauffage 11 Retour de l installation de chauffage 27 changeur en cuivre pour le chauffage et l eau chaude 32 Pompe de circulation de chauffage 36 vent d...

Page 60: ...vent commun n est pas admis La chaudi re et d autres appareils homologu s peuvent partager le m me conduit de chemin e Consultez les prescriptions applicables aux appareils multiples dans les tableaux...

Page 61: ...e N utilisez pas de ventilateur d t Fermez les registres de chemin e 5 Allumez l appareil inspecter Suivez les instructions d allumage R glez le thermostat de sorte que l appareil fonctionne en contin...

Page 62: ...nt se terminera au moins 0 9 m 3 pieds au dessus de l arriv e d air forc e situ 3 m 10 pieds Le syst me d vent se terminera dessous au moins 1 2 m 4 pieds horizontalement ou 300 mm 1 pied au dessus de...

Page 63: ...vacuer de la chaudi re Un coffrage ou un puits isol e accessible pour l inspection et l entretien de l vent peut tre n cessaire afin d viter que du condensat liquide ne g le Consultez les directives...

Page 64: ...ices n cessaires entre les espaces int rieurs des connexions Tout l air ext rieur Assurez des ouvertures permanentes sur l ext rieur directement ou travers des conduites M thode deux ouvertures perman...

Page 65: ...DE VENTILATION Air de combustion Ventilation Figure 12 D gagements pour l vacuation horizontale Figure 13 Ventilation deux tuyaux AVIS Maintenez une distance de 12 30 cm US 18 46 cm Canada au dessus d...

Page 66: ...15 Ventilation de la chemin e avec air ext rieur simple paroi AVIS Consultez la section 6 1 paragraphes 3 12 page 60 de ce manuel pour une installation correcte CHAUDI RE VENTILATION DIRECTE Chaudi r...

Page 67: ...version LP p trole liqu fi Consultez les instructions sur le kit de conversion du gaz DANGER Risque d incendie N utilisez pas d allumettes de bougies de flammes nues ni d autres m thodes pouvant const...

Page 68: ...pour alimenter le thermostat 24 Vca B Placez et installez le thermostat conform ment aux instructions du fabricant La longueur maximale du c ble est de 100 m 330 pieds pour un c ble de 0 64 mm 22 ga...

Page 69: ...raccord de l analyseur de combustion pour pr venir l mission de CO Le non respect de ces instructions peut causer de graves l sions ou la mort 69 FR 9 PROC DURE DE D MARRAGE 9 1 Remplissage de la cha...

Page 70: ...ustion A Point de pression en amont B Point de pression en aval C Connexion lectrique Modureg D Bouchon de protection E R glage de la pression minimum F Modureg G R glage de la pression maximum I Conn...

Page 71: ...mains pour tourner la vanne d arr t de gaz N utilisez jamais d outils Si la vanne ne tourne pas la main ne faites aucune tentative de r paration et appelez un technicien d entretien qualifi L usage d...

Page 72: ...la chaudi re et les syst mes V rifiez si la vanne gaz module correctement pendant les cycles de chauffage et de production d eau chaude V rifiez que la chaudi re s allume correctement en l allumant et...

Page 73: ...a chaudi re appuyez de nouveau sur le bouton voir le rep re 7 sur l afficheur du tableau des commandes pendant 5 secondes La chaudi re est pr te se mettre imm diatement en marche lorsque l eau chaude...

Page 74: ...di re fonctionne en mode temp rature volutive Dans ce mode la temp rature de l installation de chauffage est contr l e en fonction des conditions atmosph riques ext rieures afin de garantir un grand c...

Page 75: ...sur l afficheur du tableau des commandes R glez la courbe n cessaire de 1 10 en fonction de la caract ristique En r glant la courbe sur 0 le r glage de la temp rature volutive est d sactiv Courbe de c...

Page 76: ...du tableau des commandes pendant 5 secondes pour sortir du mode de r glage de la courbe parall le Si la temp rature ambiante est inf rieure la valeur requise il est conseill de r gler une courbe d ord...

Page 77: ...di re active le cycle de ventilation de 120 secondes indiqu sur l affichage par FH Mode TEST puissance de chauffage 100 Appuyez simultan ment sur les boutons de chauffage pendant 5 secondes pour activ...

Page 78: ...conform ment aux consignes du fabricant des pompes et ou moteurs Contr lez que les l ments suivants fonctionnent correctement et ne soient pas bloqu s ni obstru s vent d air contr lez que l arriv e d...

Page 79: ...de gaz min wc colonne d eau 3 5 kPa 0 87 Entr e max pression de gaz dans le collecteur wc colonne d eau 5 22 kPa 1 3 Entr e min pression de gaz dans le collecteur wc colonne d eau 0 59 kPa 0 15 Capaci...

Page 80: ...nt pour les installations au dessus de 1 350 m 4500 ft au dessus du niveau de la mer COTES NIVEAU DE LA MER GAZ NATUREL ET PROPANE Taille Taux d entr e chau di re MBH 1 Capacit de chauffage MBH 1 2 Re...

Page 81: ...33 34 35 36 37 38 39 40 41 42 44 45 kW 6 5 4 3 2 1 0 wc CCB 150 A A GAZ NATUREL Pertes de charge t te de circulateurs A Pertes de charge de la chaudi re Vitesse des circulateurs 1 2 3 0 0 1 0 2 0 3 0...

Page 82: ...le soit propre A06 Aucune flamme apr s la phase d allumage Pression basse dans l installation de gaz Contr lez la pression de gaz R glage de la pression minimum du br leur Contr lez les pressions F10...

Page 83: ...95 Vanne directionnelle 114 Commutateur pression d eau 136 D bitm tre 138 Sonde ext rieure install e sur place 278 Double capteur s curit chauffage 297 Transducteur pression d air 307 Deuxi me circul...

Page 84: ...CODE R f Description A01 FE3980B990 ENVELOPPE CTR 84 FR LISTE DES PI CES D TACH ES...

Page 85: ...DE COMMANDE DBM34A B03 FE3980C210 KIT COUVERCLE AVANT CTR B04 FE3980B840 KIT INDICATEUR DE PRESSION ET DE TEMP RATURE B05 FE3980C331 KIT C BLAGE B06 FE3980C220 KIT MONO CABLE L Non affich 550003076 FE...

Page 86: ...86 FR LISTE DES PI CES D TACH ES...

Page 87: ...IT POMPE FX3 FP C12 FE3980C380 VANNE 3 VOIES C13 FE3980C060 VANNE MOTEUR 3 VOIES C14 FE3980B900 S PARATEUR D AIR C15 FE3980C070 COMMUTATEUR DE PRESSION D EAU C16 FE3980B910 SOUPAPE DE S CURIT 3 4 C17...

Page 88: ...88 FR LISTE DES PI CES D TACH ES...

Page 89: ...INJECTEURS 1 35 mm GAZ NATUREL D10 FE3980C150 17 INJECTEURS 0 85 mm PROPANE LIQUIDE D11 FE3980C160 KIT COUDE DE SORTIE GAZ DE COMBUSTION D12 FE3980C170 TRANSDUCTEUR DE PRESSION D13 FE3980C180 KIT BOU...

Page 90: ...90 FR REMARQUES...

Page 91: ...91 FR REMARQUES...

Page 92: ...ECR International Inc 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com...

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