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 © Copyright 2004 - 2020 EcoSmart Inc. All rights reserved. V0120

Gas Hookup 

Fuel

Before making gas connections, ensure the appliance being installed is 

compatible with the available gas type.

Gas Pressure

Proper input pressures are required for optimum performance. Gas line 

sizing requirements need to be made following NFPA54.

  WARNING  

Fire Risk

Explosion Risk

Verify inlet pressures.

•  High pressure may cause overfire condition.

•  Low pressure may cause explosion.

•  Verify minimum pressures when other household gas 

appliances are operating

Install regulator upstream of valve if line pressure is 

greater than ½ PSI.

Pressure requirements for appliance are shown in table below. Minimum 

pressures must be met when other household gas appliances are 

operating.

Manifold Pressure

Natural Gas

Propane

Minimum Inlet Pressure

7 in w.c

11 in w.c

Maximum Inlet Pressure

10.5 in w.c

14 in w.c

The appliance must be disconnected from the gas supply piping 

system during any pressures in excess of 

1

/

2

 psi (3.5 kPa).

The appliance must be isolated from the gas supply piping system 

during any pressure testing of the gas supply piping system at test 

pressures equal to or less than 

1

/

2

 psi (3.5 kPa).

Gas Connection

Note: Have the gas supply installed in accordance with local building 

codes, if any. If not, follow ANSI 223.1. Installation should be done 

by a qualified installer approved and/or licensed as required by the 

locality.(In the Commonwealth of Massachusetts installation must be 

performed by a licensed plumber or gas fitter.

Note: A listed (and Commonwealth of Massachusetts approved)  

3

/

8

 in (9.5mm). T-handle manual shut-off valve and flexible gas 

connector are connected to the 

3

/

8

 in (9.5mm) control valve inlet.

If substituting for these components, please consult local codes for 

compliance.

Incoming gas line should be piped to the 

3

/

in (9.5mm) connection on 

the manual shutoff valve.

  WARNING  

Fire Risk
Explosion Risk
•  Gas build-up during line purge may ignite.
•  Purge should be performed by qualified technician. 
•  Ensure adequate ventilation.
•  Ensure there are no ignition sources such as sparks or 

    open flames.

CAUTION: A small amount of air will be in the gas supply lines. When 

first lighting appliance it will take a short time for air to purge from lines. 

Subsequent lighting of the unit will not require such purging. Never allow 

the ON/OFF valve to remain in the open position without pressing and 

continuing to hold Ignitor button FIRST.

  WARNING  

CHECK FOR GAS LEAKS

Fire Risk

Explosion Risk

Asphyxiation Risk 

•  Check all fittings and connections.

•  Do not use open flame.

•  After the gas line installation is complete, all 

connections must be tightened and checked for leaks 

with a commercially available leak-check solution. Be 

sure to rinse off all leak-check solution. 

Fittings and connections may have loosened during 

shipping and handling

Summary of Contents for ESF.2.B.G16

Page 1: ...t operating and maintenance instructions included Read understand and follow these instructions for safe installation and operation DANGER If you smell gas Shut off gas to the appliance Extinguish any open flame If odor continues keep away from the appliance and immediately call your gas supplier or fire department After leaving the area call your gas supplier or fire department Failure to follow ...

Page 2: ...ll be limited to a cylinder of 30 lb capacity or less x Do not use store or transport cylinder where it would be exposed to high temperatures Relief valve may open allowing a large amount of flammable gas to escape x When transporting keep cylinder secured in an upright position with cylinder valve turned off WHEN CONNECTING FOR USE x Use only in compliance with applicable codes x Read and follow ...

Page 3: ...sa com MAD Design USA 5875 Green Valley Circle Suite 100 Culver City CA 90230 T 1 888 590 3335 E info mad usa com LISTING AND CODE APPROVALS A Appliance Certification MODEL ESF 2 B G37 ESF 2 B G16 LABORATORY Underwriters Laboratories Inc UL TYPE Decorative Gas Fired Outdoor Fireplace STANDARD Outdoor Decorative Gas Appliances ANSI Z21 97 2017 CSA 2 41 2017 This appliance has been tested in accorda...

Page 4: ...re You Start Gas Hookup Standard Equipment Received Burner Assembly Propane Burner Assembly Natural Gas Installation Natural Gas Lighting and Operating Troubleshooting Service and Maintenance Reference Materials Warranty 3 3 4 5 6 7 8 9 10 11 13 14 17 18 19 20 21 22 23 24 ...

Page 5: ... h G37T ESF 1 B G37 PROPANE NATURAL GAS IDEAL INLET PRESSURE 11 in WC 2 74 kPa 7 in WC 1 74 kPa MAXIMUM INLET PRESSURE 14 in WC 3 48 kPa 10 5 in WC 2 61 kPa MINIMUM INLET PRESSURE 8 in WC 2 00 kPa 3 5 in WC 0 87 kPa WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury and or loss of life A This appliance is equipped with a s...

Page 6: ...f flammable vapors are present ii Never smoke while lighting the appliance 2 LOCATING THE FIRE i Ensure there is enough ventilation for safe operation ii Locate the appliance away from combustible materials by observing the minimum clearance distances depicted in this manual especially for items susceptible to movement iii Locate the gas hose out of pathways where people may trip over it or in are...

Page 7: ...nce See figure 1 4 Follow the same instructions above for the LP tank cover if purchased See figure 1 CORRECT Min 0 5 12 5mm INCORRECT CORRECT Min 0 5 12 5mm INCORRECT Figure 1 Position the appliance adjacent to the gas supply line or LP gas supply cylinder DO NOT locate the appliance where it will get excessively wet or submerged in water Minimum Clearances Note Measurements are distances closest...

Page 8: ...the gas valve control knob after it is installed and connected to the gas supply because the ON OFF gas valve is used to turn the burner on and off The location for the installation must be out of the pathways where people may trip over it or in areas where the hose may be subject to accidental damage In addition for LP Gas Models Be certain to mount or set the LP gas cylinder on a flat stable sur...

Page 9: ...ion should be done by a qualified installer approved and or licensed as required by the locality In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter Note A listed and Commonwealth of Massachusetts approved 3 8 in 9 5mm T handle manual shut off valve and flexible gas connector are connected to the 3 8 in 9 5mm control valve inlet If substituting f...

Page 10: ...cylinders must have threaded valve plugs tightly installed and must not be stored in a building garage or any other enclosed area Storage of this appliance indoors is permissible only if it has been disconnected from its fuel supply natural gas line or LP gas cylinder The LP gas cylinder supply system must be arranged for vapor withdrawal The LP gas cylinder used must include a collar to protect t...

Page 11: ...lt causing property damage personal injury or loss of life WARNING For outdoor use only Installation and service must be performed by a qualified installer service agency or the gas supplier CAUTION DO NOT DISCARD THIS MANUAL Important operating and maintenance instructions included Read understand and follow these instructions for safe installation and operation DANGER If you smell gas Shut off g...

Page 12: ...ontrol valve to the back of the control panel plate using the provided screws The valve must be installed with orientation as shown 8 Install the turn Knob 1 Locate the Control panel location on the Unit remove the four plastic screw caps and unscrew the cover plate from the Unit 2 Keep the four screws and screw caps the gas control plate should be directly behind the Ecosmart cover plate The cove...

Page 13: ... opening first then place lower the burner into its final location Install the grommet by sliding it into the slot place the burner into its final position 6 Position the burner assembly so that the gas input flexible line where the orifice is located is pointing towards the control plate cutout location of the surround Carefully uncoil the thermocouple tube Feed the flexible gas line thermocouple...

Page 14: ...nnections will cause operation issues 14 Plug the Ignitor wire and grounding wire into the back side of the sparker These wires can be plugged into either port on the back side of the sparker box 14 Plug the Ignitor wire and grounding wire into the back side of the sparker These wires can be plugged into either port on the backside of the sparker box 15 Insert the fully assembled Control Panel int...

Page 15: ... the OFF position and close main gas supply shut off valve Re tighten all fittings and repeat 24 Adequate and constant ventilation is important to keep the appliance functioning properly and safely including ventilation of the appliance undersides Setting the appliance without air circulation underneath can cause heat build up and improper combustion Do not remove the feet or operate the appliance...

Page 16: ...ate bypass tube from the control valve 5 With a flat blade screwdriver remove the valve orifice 52 and replace with the natural gas orifice 43 5 With a flat blade screwdriver remove the valve orifice 52 and replace with the natural gas orifice 43 6 Re install the low rate bypass tube 6 Re install the low rate bypass tube 7 Remove the flare fitting adaptor from the valve gas input valve 7 Remove th...

Page 17: ...ible gas line thermocouple tube grounding wire and the ignitor wire through the burner location opening first then place lower the burner into its final location Install the grommet by sliding it into the slot place the burner into its final position 15 Linear burners only this step is not required for round burners Same as propane edit 6 Position the burner assembly so that the gas input flexible...

Page 18: ...securely tighten 1 2 turn with a 10mm wrench Damage to the thermocouple and or loose connections will cause operation issues 22 Plug the ignitor wire and grounding wire into the back side of the sparker These wires can be plugged into either port on the back side of the sparker box 22 Plug the Ignitor wire and grounding wire into the back side of the sparker These wires can be plugged into either ...

Page 19: ... close main gas supply shut off valve Re tighten all fittings and repeat 32 Adequate and constant ventilation is important to keep the appliance functioning properly and safely including ventilation of the appliance undersides Setting the appliance without air circulation underneath can cause heat build up and improper combustion Do not remove the feet or operate the appliance with missing feet 1 ...

Page 20: ...l gas appliance sharing the same line add the BTU output to provide to provide the proper pipe size Natural Gas Pipe Sizing Chart Maximum delivery capacity of pipes in BTU hour at different diameters and lengths for an initial pressure of 7 inch water column Note 1 cubic feet per hour 1000 BTU As an example to install a Brown Jordan Fires FLO with a G37 burner 65 000 BTU and located about 90 feet ...

Page 21: ...gas supplier from a neighbors phone Follow gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your hand to turn the gas control knob on propane tank if equipped never use tools If the valve won t turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use the appl...

Page 22: ...ns on Page 14 E Thermocouple not properly secured to valve Ensure the thermocouple is tightened to control valve using 10mm wrench 3 Blue Flames A This is a result of normal operation and flames will begin to yellow as unit is allowed to burn for 15 20 minutes No action required B Improper air fuel mixture related to air shutter position The air shutter is adjusted from the factory for optimal per...

Page 23: ...orifice The orifice is what controls the amount of gas that your appliance is using Sometimes the shape of an orifice can produce a whistling depending on the gas flow rate and gas pressure If repositioning the flex lines in your appliance did not fix the whistling noise disconnect the gas supply to the burner and remove the orifice Blow through the orifice to check for a whistle If your orifice w...

Page 24: ... glass charcoal and examine burner Vacuum and wipe out as needed Use caution when cleaning these areas 2 Inspect for warping and corrosion Repair as necessary 3 Check the hose connecting the LP gas cylinder to ensure it is not damaged Replace as necessary 4 Verify air shutter area is clean Burner Ignition and Operation 1 Verify all gas connections are tight and leak free 2 Clean burner top inspect...

Page 25: ...F 3 P CPF 1 2 Female Flare x 3 8 Male Flare Adaptor ESF 2 P FMA 22 Whistle free Stainless Steel Flex Line 1 2 Fittings ESF 2 P F22 Grounding Wire 36 ESF 1 P G36 Flame Sensor Assembly ESF 2 P FSA LP Hose Regulator 10 ESF 1 P H10 LP Low Rate Valve Orifice 52 ESF 2 P LR O52 LP Burner Orifice 40 ESF 2 P O40 NG Low Rate Valve Orifice 43 ESF 2 P LR O43 NG Burner Orifice 29 ESF 2 P O29 Sparker Box ESF 1 ...

Page 26: ... shipping improper handling improper operation abuse misuse accident or unworkmanlike repairs 4 use of fuels other than those specified in the Operating Instructions 5 Installation or use of components not supplied with the Product or any other components not expressly authorized and approved in writing by MAD Design USA and or 6 modification of the Product not expressly authorized and approved in...

Page 27: ......

Page 28: ...MAD Design USA 5875 Green Valley Circle Suite 100 Culver City CA 90230 T 1 888 590 3335 E info mad usa com V0120 This product is distributed by EcoSmart Inc DBA MAD Design USA ...

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