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ECO SPARK eco SPARK 30, Installation Manual

For the ECO SPARK eco SPARK 30, make sure to refer to the comprehensive Installation Manual available for free download on our website. This manual will guide you through the setup process, ensuring a seamless and efficient installation. Access your copy today at manualshive.com.

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Table of Contents

 

Magen eco-Spark

®

 Installation manual. © 2012, all rights reserved 

P a g e

 | 

3

 

INSTALLATION ............................................................................................................................................................. 21

 

Connecting panels together ........................................................................................................................................... 21

 

Connecting across a large obstruction ........................................................................................................................... 24

 

Fixing panels to a sloping roof ........................................................................................................................................ 24

 

Mounting panels using S roof mounting pads ................................................................................................................ 25

 

Fixing panels to a flat roof .............................................................................................................................................. 27

 

Pipes connections - CPVC Cementing ............................................................................................................................. 28

 

CPVC cementing ......................................................................................................................................................... 28

 

Pipes connections - pex welding .................................................................................................................................... 29

 

PEX welding (using pex2pex Electrofusion couplers).................................................................................................. 29

 

Pipes connections - ppr welding ..................................................................................................................................... 31

 

CONNECTING TO EXISTING EQUIPMENT ...................................................................................................................... 32

 

Feed and return lines ..................................................................................................................................................... 32

 

Connecting to existing filtration system Plumbing guidelines ....................................................................................... 33

 

Connect with the filtration system ............................................................................................................................. 35

 

Running feed and return lines to ground level ........................................................................................................... 36

 

Automatic systems (private & public pools)................................................................................................................... 37

 

OPERATION ................................................................................................................................................................. 39

 

Before letting water into the system ............................................................................................................................. 39

 

High pressure testing...................................................................................................................................................... 39

 

Turning the system on (manual systems)....................................................................................................................... 40

 

Turning the system on (automatic systems) .................................................................................................................. 40

 

Turning the system off (manual systems) ...................................................................................................................... 40

 

Turning the system off (automatic systems) .................................................................................................................. 41

 

MAINTENANCE ............................................................................................................................................................ 41

 

Maintenance requirements ........................................................................................................................................ 41

 

TROUBLSHOOTING ...................................................................................................................................................... 42

 

DISABLING A DAMAGED RISER TUBE ........................................................................................................................... 44

 

®

 ......................................................................................................................... 47

 

Direct pre-heating .......................................................................................................................................................... 47

 

Solar hot water storage tank .......................................................................................................................................... 49

 

SITE EVALUATION SHEET ............................................................................................................................................. 51

 

Client contact info ...................................................................................................................................................... 51

 

Site info ...................................................................................................................................................................... 51

 

Basic system layout .................................................................................................................................................... 52

 

 ............................................................................................................................................ 53

 

Standards and certifications

 .......................................................................................................................................... 53

 

Summary of Contents for eco SPARK 30

Page 1: ...Table of Contents Magen eco Spark Installation manual 2012 all rights reserved P a g e 1 www magen ecoenergy com...

Page 2: ...Collector area 9 Proximity to pool 9 Location Orientation 9 Tilt 10 Preparing a schematic diagram 10 Sample collector system 11 Mounting racks 12 PARTS AND TOOLS 13 Fittings and accessories 14 Connec...

Page 3: ...es 32 Connecting to existing filtration system Plumbing guidelines 33 Connect with the filtration system 35 Running feed and return lines to ground level 36 Automatic systems private public pools 37 O...

Page 4: ...on 24 Figure 6 Mounting with S Roof Mounting Pad Set 24 Figure 7 Correct installation of S Roof Mouting Pad Set 27 Figure 8 4 x4 wooden rail section 27 Figure 9 Connecting plumbing line to the collect...

Page 5: ...ngs that you can expect from your solar system will depend upon several factors insolation ambient temperatures wind and the facility s characteristics SAFETY PRECAUTIONS AND REGULATIONS Magen s solar...

Page 6: ...ling eco SPARK solar collectors must be secured during transportation to avoid damage to the packaging and scratches to the collector s cover Keep the marked side of the package up and consider it fra...

Page 7: ...re and the pool temperature Solar Pump A pump that runs water to from the collectors and the pool s filtration circuit Operates according to the differential controller Vacuum Air Relief Valve A valve...

Page 8: ...1 lbs 63 48 Weight per area wet kg m2 7 5 8 lbs ft 1 5 1 6 Recommended flow rate l h 500 1000 300 800 gpm 2 2 2 4 1 3 2 0 MAXIMUM OPERATION PRESSURE The collectors are designed to operate under a maxi...

Page 9: ...ace PROXIMITY TO POOL The panels need to be as close to the pool as possible to reduce heat loss in the plumbing and eliminate the need for an additional pump LOCATION ORIENTATION Ideally the collecto...

Page 10: ...of the system you wish to construct taking into account the collectors sizes available 1 Fill in the Site evaluation sheet at the end of this document This will help you decide on the best system for...

Page 11: ...r drainage and is not suitable for colder regions with freezing conditions 1 Feed line climbing to far point from pump house 2 Air release valve at highest point optional 3 CPVC PPR PEX pipe connectin...

Page 12: ...d to When designing a mounting rack the following considerations should be taken into account The tilt of the rack should be as near as possible to the latitude of the location to provide optimum sola...

Page 13: ...ter deals with the following three categories eco Spark fittings and accessories Other fittings Tools Description Cat Number Picture Box PPC SET Lock 1202320 400 Pipe adaptor CPVC mm 420910E CPVC inch...

Page 14: ...20 one to connect the upper manifolds and one to connect the lower manifolds Tip To ensure comfortable assembly soak top and bottom PPC for 24 hours before installation ENDS OF A BANK When all the pan...

Page 15: ...2 PIPES AND OTHER FITTINGS This section deals with pipes and other fittings you will need that are not supplied by Magen eco energy PIPES Use only pressure rated pipe with temperature resistance of up...

Page 16: ...chors and screws electrical conduit etc Be sure to use quality products that will withstand direct sun radiation for many years Additional parts you may have to include are Air Vacuum relief valve Che...

Page 17: ...of panels allowed per bank Panel type Max bank size SPARK 30 4 x8 Cat 1237108 12 SPARK 40 4 x10 5 Cat 1237111 10 These numbers may be exceeded if there is high pressure flow or substantial back pressu...

Page 18: ...It is best to connect the inlet to the corner farthest from the pool so that the outlet can be as near the pool as possible to reduce heat loss Using the Reverse return Tichelmann method would ensure...

Page 19: ...s few of these as possible In some cases two 45 fittings can be used in place of a 90 fitting Tip When clamping pipes that run across the roof use clamps that allow for expansion of the pipe in hot we...

Page 20: ...r of panels If you are not sure what your pump flow rate is consult your Dealer or Pump Manufacturer for the pump s flow characteristics AUTOMATIC DRAINAGE The panels and the pipe must be installed so...

Page 21: ...allation day Inspecting the site after you have planned the installation layout is of great help in foreseeing and solving possible problems CONNECTING PANELS TOGETHER Tip To ensure comfortable assemb...

Page 22: ...f 120210T round over the headers Important Make sure that the gasket sits snugly in the grooves of both headers and is not squashed or pinched between the headers as this could result in leaking 5 Pla...

Page 23: ...anyway 9 Lock the two halves of the clamp together using the latch 120211P Do this by sliding the wide end of the cone shaped latch over the thin end of the PPC assembly Use Channel lock pliers to tig...

Page 24: ...der FIXING PANELS TO A SLOPING ROOF S Roof Mounting Pads are used to secure panels to the roof or rack The following considerations apply Top S Mounting pad Cat Num 1203105 can be fitted to the panel...

Page 25: ...on Note Since the panels should slope slightly down toward the feed end of the array for proper drainage the chalk line should also slope down in this direction approximately 2cm per 5m 1 to 2 1 Draw...

Page 26: ...the installation by screwing down the binders to another metal wooden profile 7 Each graphic mark on the bottom S roof mounting pad refers to a possible weather condition snowflake for cold and heat w...

Page 27: ...r during the winter it is recommended elevating the return manifold header using a piece of wood cement plastic in order to enable water to drain from the system Important Position the Slider over the...

Page 28: ...at Num 1204000 1204100 Part PEX pipe adaptor mm PEX pipe adaptor inch MEE Cat Num 1205000 1205100 Remember to consider pipelines units metric or inch CPVC CEMENTING Important When gluing CPVC fittings...

Page 29: ...gs that have built in electric heating elements which are used to weld the joint together Important Electrofusion must be executed by trained personnel only Tip By taping the cans of CPVC cleaner and...

Page 30: ...ntil the lines you just marked disappear 6 Mark how much of the pipe should be inserted into the part you are using 7 Clean the edges with Alcohol 8 Insert the pipes into the connector 9 Fix the pipes...

Page 31: ...areas thoroughly Attach both the PPR pipe and the high temperature pipe adaptor to the machine 2 Hold firmly until both ends are sufficiently warm 3 Once both ends are hot and melted quickly disconnec...

Page 32: ...te the necessary plumbing there before connecting between the roof and ground level That way you will know exactly where the pipes should come down from the roof FEED AND RETURN LINES Feed and return...

Page 33: ...NECTION TO EXISTING EQUIPMENT Connecting to existing filtration system Plumbing guidelines Magen eco Spark Installation manual 2012 all rights reserved P a g e 33 CONNECTING TO EXISTING FILTRATION SYS...

Page 34: ...n radiation and heating demand It is recommended to drill a hole 6mm 0 2 in the valve s partition 4 Two ball valves for disconnecting the solar panels from the filtration plumbing in different seasons...

Page 35: ...e As stated earlier use as few 90 elbows as possible 5 Install the ball valve to the solar feed coming out of the 3 way valve 6 Install the vacuum breaker about 2m up the feed line using a T connector...

Page 36: ...nclude the overlap of the socket into the elbow in your measurement Cut a piece of pipe to this length Repeat this process for the feed line Tip If you are not experienced at cutting and fitting pipes...

Page 37: ...in page 33 Important Make sure that the roof temperature sensor which is located on the roof is exposed to the sun in the same way the collectors are Position the sensor between two modules close to t...

Page 38: ...operation If the circulation pump is operated by a timer make sure that the timer is set to work during solar radiation hours Public pool basic plumbing 2 When there is a need for total separation be...

Page 39: ...any roof leaks where they are attached 5 Make sure that the system drains down automatically when the pump is shut off or that manual drain valves have been installed and closed 6 Verify that all pip...

Page 40: ...Turn the pool pump off 2 Switch the automatic control system on If the 3 way valve was previously off it will rotate to direct water into the system 3 Verify that the ball valves on the feed and retur...

Page 41: ...t for longer MAINTENANCE REQUIREMENTS Collector s glazing may be rinsed periodically to remove dust and improve efficiency Glazing can be cleaned with a soft sponge or cloth made from 100 cotton using...

Page 42: ...uld be drawn into the water as it flows through the valve Install Answers 1 Check that the filter is clean Backwash to reduce pressure loss 2 Locate the air vacuum breaker should be installed on the r...

Page 43: ...that exceeds the Maximum number of panels allowed in a system WATER COMING FROM THE SYSTEM IS NOT AS WARM AS IT SHOULD BE Diagnosis 1 The water is flowing too fast through the panels Install Answer T...

Page 44: ...is disabled using an eco Spark Sunstar riser repair kit consisting of two rubber sleeves and two plastic plugs and the broken riser itself Note Water does not run through the disabled riser The purpo...

Page 45: ...gh the damaged riser flush against the header A round hole is created in the manifold header 5 Insert the repair pin onto the handle 3 Spray the rubber sleeve with a silicone spray lubricant and pull...

Page 46: ...now plugged and will not leak 8 Grab the polycarbonate glazing with both hands and firmly pull towards you to expose the risers on the other side of the panel 9 Repeat steps 2 to 7 for the end of the...

Page 47: ...ets users requirements Important System MUST be designed by a professional engineer Important Storage of hot water must conform to local health codes to avoid the breading of the Legionellosis bacteri...

Page 48: ...and therefore the solar panel banks should be designed so that the flow in each panel should be an average of 300 l h 1 3 gpm Bank arrangements should not exceed more than 3 to 4 banks in one series P...

Page 49: ...k to the heat exchanger according to temperature difference which is detected by the controller The heat exchanger s energy is supplied by the solar system 3 Heated water from the heat exchanger flow...

Page 50: ...cts with temperature changes Allow movement of pipes and fittings accordingly Make sure that the diameter of the pipes you are adding is not smaller than the diameter of the pipes in the auxiliary sys...

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