UNDERSTAND YOUR TOOL
902-544 is a non-interchangeable crimping tool, suitable for crimping tubular cable lugs
and connectors, standard type and tubular cable lugs. It has many advantages of two stage
hydraulics, the head can be rotated 360 degrees. It doesn’t require changing the die, it has
three movable dies pushing connectors against the top fixed die to finish crimping.
1. Specification
Crimping force:
6 Ton
Crimping range:
Cu AWG 8 to 500 MCM
Stroke:
1.38 inch
Oil capacity:
60cc
Oil
T 15#
Ambient temperature:
-20
℃
～
40℃
Weight:
11 lbs
Package:
Plastic box
2. Description of the components.
TROUBLESHOOTING
FAULT
ANALYSIS
SOLUTION
A. No pressure or the
pressure is not enough
during operation
1.
The pump lacks oil
2.
There is dust in oil
3.
Inner leakage
1.
Fill the oil
2.
Change the oil
3.
Contact manufacturer or
distributor
B. The connector and
cable do not connect
tightly after crimping.
1.
The tool can not reach
to the rated pressure
1.
Refer to the fault A
C. Oil leakage on the
head or on the plunger 1. Sealing kit is broken
1. Contact manufacturer or
distributor and replace it by
trained person
PLEASE READ THE FOLLOWING CAREFULLY
T
HE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST
AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY.
NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY
REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR
SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR
SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE
MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL
REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY
CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE
BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER
REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR
ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS
THERETO.
